BEDIFFERENT A C E I N T E R N A T I O N A L

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Rafe Lewis
8 years ago
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1 BEDIFFERENT A C E I N T E R N A T I O N A L

2 ACE 2012 I N TERNATIONAL Innovative Manufacturing Applications Nathan Brown Director, Product Management Aras www.

3 Core Services Forms Workflow Configurations Effectivity Vaulting Versioning Viewing Dashboards Reports BI Manufacturing Process Planning Tooling MBOM Digital Manufacturing Mfg PLM MES CAM / PLC LEAN P-FMEA Control Plan CAPA Audit ISO Manufacturing PLM application suite with a common data model, leveraging the shared Aras PLM web services

4 Slide 4 Process Planner Plant specific Process Planner Process Plan Steps Work Instructions Multimedia 2D/3D viewables Video content Text content

5 Slide 5 Operation Enhancements Provision for Steps within Operations Nested operations for detailed steps Operation Instructions Detailed instructions, standard procedures, setup instructions Multimedia content capabilities Operation Precedence Allows operations to have dependencies, independent of operation numbers Operation Tool Tooling information linked to operation Operation Part Consumed parts per operation Phantom parts Operation Skills Skills required for operation

6 MPP Solution Create and manage version controlled configurations of Manufacturing Process documentation Source of Manufacturing BOM configurations Basis for creating Work Orders and shop floor data collection Multi-media work instruction content (3D, Video, 2D, Lists) Direct linkage to Tooling database and Quality Systems PLM to ERP interface used to promote Routings and WorkCenters to ERP Direct linkage with Control Plans and Process FMEA s Kiosk on shop floor, terminals at the work centers, or printed work instructions with Travelers Copy, Paste, Libraries of routing modules, Part Families, etc. simplify the maintenance of Manufacturing Process Plans Serialized or Lot-based Traceability

8 Slide 8 Process Plan Details & Routing Tailorable Screen Layout, Fields, Labels, Picklists, Required Fields and more Multi-Language Capability Process Plan Details by Part/Drawing Process Steps in Routing

9 Slide 9 Process Plan Lifecycle Configurable Lifecycle Map & State Structures

10 Slide 10 Process Plan Structure Associated CAD/CAM files Associated Inspections Assembly Operations Work Instructions by Operation

11 MBOM Why model the M-BOM? There will be different views of the product structure between Engineering and Mfg, due to the manufacturing processes. Will need multiple M-BOM views because there will be different manufacturing processes for the same part depending on the Plant and Work Centers used. What differences between E-BOM and M-BOM? Manufacturing uses phantom parts that do not exist in the Engineering structure Phantoms are Mfg created pseudo sub-assemblies. They are inserted into the product structure so that manufacturing can plan and build partially completed sub-assemblies and store these in inventory. Engineering adds structure hierarchy to organize the CAD modeling of products, while Manufacturing may view the entire parts list as a flat, single level pick list. Manufacturing may need to restructure the assembly-component relationships, for example to place certain parts into Kits for field assembly rather than completing the assembly during the Mfg process. Or to move parts that are structured under one sub-assembly by Engineering, to a higher level sub-assembly to match the manufacturing process., MBOM Quantities may be higher to account for yield and scrap losses Copyright 2012 Aras. All Rights Reserved.

12 Slide 12 MBOM Plant Specific MBOM MBOM Effectivity Date Serial/lot #

13 MBOM MBOM + Process Planner Integration Why: Supports limitless BOM re-structuring for manufacturing Supports Phantoms / Synthetics Allows MBOM by Plant Facilitates BOM Compare / Reconciliation Version Control / Change Management Ensures Work Instructions are integrated for closed-loop changes Copyright 2012 Aras. All Rights Reserved. Slide 13

14 Slide 14 Process Plan Details & MBOM MBOM Parts & Description MBOM Assembly Sequence MBOM Part Quantities

15 BOM Reconciliation Any BOM (EBOM, MBOM, Order BOM, As-Built BOM) and effectivity (serial number, date, EBOM revision, latest) may be compared with another Comparisons may be named and saved for reuse Comparison will provide filters to show only differences (of selected types) or the complete BOMs with differences highlighted Links on the BOM comparison will launch detail views of parts, ECO s, etc. to aid in analysis

16 MBOM in a Process Planning Context Copyright 2012 Aras. All Rights Reserved. Each Process Planner produces a single Part and consumes zero or more other Parts Process A version 'C' sequence Item Produced By Process A OP1 OP2 OP3 OP4 S1 Machine Machine Machine Machine D4 Items Consumed In The Process Documents S1 TOOLS Documents D4 B C TOOLS C B

17 Mapping E-BOM to M-BOM Using the Process Planner ( router ) Engineering BOM "As-Designed" Manufacturing Processes Process A OP1 OP2 OP3 OP4 A Manufacturing BOM "As-Planned" Phantoms A B C P-1 D4 A Process C OP1 OP2 OP3 OP4 C B C C3 P-1 B C' D4 P-1 Process P-1 OP1 OP2 OP3 OP4 P-1 C1 C2 C3 C4 C3 C4 P-2 C2' C3 C4 Process C2 OP1 OP2 OP3 OP4 C2 D1 D2 D3 D4 D1 D2 D3 D1 Process P-2 OP1 OP2 OP3 OP4 P-2 D2 D3 Re-structuring Copyright 2012 Aras. All Rights Reserved.

18 Slide 18 BOM Comparison ItemType Select BOM Comparison from Table of Contents 2. Enter Search Criteria and click Search or select New 3. Select desired saved BOM comparison

19 Slide 19 BOM Comparison Item BOM Comparison defines Area and Name 2. BOMs are selected and effectivity chosen 3. Filters and levels to display are selected 4. Compare is executed and displayed

20 Slide 20 BOM Comparison Display Levels can be expanded and collapsed 2. Differences are highlighted for a row and individual values 3. Fields can be clicked to display details on Parts, CIDs, etc. 4. Output can be filtered to only show the differences

21 Slide 21 Effectivity Effectivity (serial number and/or date) will be added to the MBOM during the MBOM impact analysis EBOM effectivity will be automatically calculated and added to the EBOM based on the MBOM effectivity using business rules EBOM can be displayed based on the latest, a specific revision, or effectivity

22 Slide 22 Work Order Instance of a Process Planner Multiple Travelers Capture Inspection Data defined from Control Plan Capture actual process/setup times

23 Slide 23 PLM & ERP Integrated Solution PLM / MPM / DM ERP / MRP Define & Manage Manufacturing Processes Procedures & Work Instructions Lean Six Sigma Operator Information Manage Equipment, Tooling, Gauges, Consumables Asset Tracking & Value General Ledger AP/AR Order Taking Order Fullfillment Purchasing BOM Explosion (MRP) Labor & Employment Multiple Integration Points Visibility Between Systems

24 Slide 24 Process Plan with Drawings Drawing DWG # & Rev Drawing File

Manufacturing Operation Tools Copyright 2012 Aras. All Rights Reserved.

32 ACE 2012 I N TERNATIONAL Questions? Nathan Brown Director, Product Management Aras www.

BEDIFFERENT A C E 2 0 1 2 I N T E R N A T I O N A L

Copyright 2012 Aras. All Rights Reserved. BEDIFFERENT A C E 2 0 1 2 I N T E R N A T I O N A L Copyright 2012 Aras. All Rights Reserved. ACE 2012 I N TERNATIONAL Intro to Aras Solutions Demonstration Nathan