Replacement Parts Catalog

Replacement Parts Catalog

Replacement Parts Contents Printers Assemblies... Plastic Cover Assembly... Printer Assembly of... Printer Assembly of... 4 Printer Assembly of... 5 Front Panel Assemblies... 6 Media Supply Hubs... 7 Printhead Assembly... 8 Printhead and Printhead Cables... 9 Hardware and Small Parts... 0 I-Class Options... Thermal Transfer Option... Internal Rewind Option... Cutter Options... 4 Cutter Tray... 4 Ethernet Card Option... 6 GPIO and Font Expansion Card Options... 7 USB Interface Option... 7 Twinax and Coax Interface Options... 8 RS-4 Interface Option... 8 Linear Scanner Module... 9 Supply Hub/Hanger Media Retainer Kits... 0 i

Replacement Parts Using this Manual Before using this manual it is important to identify the model printer you are locating parts for. Many parts are used across all models, yet some are specific to certain models. The model of printer is located on the serial label on the rear of the printer. This manual covers the following I-Class models: I-406, I-408, I-408, I-40, I-4, I-4406, and I-4604 Serial Label Revision Listing For more information on ordering or becoming a partner please contact: Datamax-O Neil Customer Care 407-5-5550 customercare@datamax-oneil.com Date Rev. Changes Date Rev. Changes //08 A Initial Release 6//09 B /6/ C 0// D 6// E // F Removed OPT78--0 Font Expansion Card Option Misc. text updates DPO-50-0 Bracket Rewind, Replaced with: DPO6-786-0 Bracket Rewind Added: DPO-440-0 (5/PK) Cable, Flex, Media Sensor DPO-896-0 Bracket, Retainer, Platen Added: DPO5-05-0 Latch Assembly DPR78-90-0 Peel Gear Platen Kit DPR78-904-0 Peel Roller Kit DPR6-970-0 (PK) Peel and Present Latch DPO4-567-0 Card Cage DPO4-567-0 Card Cage W/ Additional Serial Port DPR6-555-0 (PK) Light Pipe, Ribbon Sensor DPO0-6-0 Printhead, 0DPI I-406 DPO-49-0 (5PK) Cable, Flex, Front Panel DPR5-8-00 Cutter Board (Standard Cutter) DPR-4-0 (PK) Guide, Media Sensor DPO-54-0 Cover Plate Added: DPO5-04-00 PCB, Backing Only Cutter DPO6-57-0 Supply, Media Retainer DPO6-58-0 Cover, Sensor DPO7-04-0 Antenna R. Duck RP/SMA DPR-49-0 Baseplate, I-Class // G OPT78-87-0 DMXrfNet III 80.b/g Wired/Wireless Kit Replaces: OPT78-657- DMXrfNet II 80.b/g Wired/Wireless Kit OPT78-4-0 Wired 0/00 Ethernet Option; I-408 only OPT78-657-0 DMXNet II Ethernet Interface Kit OPT78-00- & OPT78-00-0 TT Option, CSO/CSI Replaced with: OPT78-885-0 Thermal Transfer Option, Bi-Directional 9-506-0 Rev.G ii

Replacement Parts I-Class Printers Assemblies

Replacement Parts Cover Assembly 4 5 6 9 8 0 7 DPR5-788-0 Cover Assembly, Electronics DPR5-788-0 Cover Assembly, Electronics RFID Printers DPO6-564-0 Cover, Media, Front DPO6-7-0 Cover, Media, Front RFID Printers Does not include RFID module DPO-56-0 Cover, Media, Top DPO-56-0 Cover, Media, Top RFID Printers 4 DPO6-567-0 Cover, Media, Window 5 DPO6-556-0 Cover, Media, Rear DPO6-556-0 Cover, Media, Rear RFID Printers 6 DPO6-55-0 Cover, Media Roll DPO6-55-0 Cover, Media Roll RFID Printers 7 DPO6-57-0 Cover, Filler Block DPO6-57-0 Cover, Filler Block RFID Printers 8 DPR6-559-0 Cover, Front Panel DPR6-559-0 Cover, Front Panel RFID Printers 9 DPO6-58-0 Cover, Sensor 0 DPR-49-0 Baseplate, I-Class

Replacement Parts Printer Assembly of 6 7 4 5 DPR5-05-0 Assy, Printhead Carriage DPR78-770-0 Kit, Ribbon Idler Bushing Retainer ROL5-76-04 Kit, Platen Roller 4 DPO-59-0 Tear Bar 5 DPO7-858-0 (PK)Screw, Knurled M4 X0mm 6 DPR7-86-0 Spring, Head Lift 7 DPO-896-0 Bracket, Retainer, Platen

Replacement Parts Printer Assembly of DPR4-504-0 Assy, Media Sensor DPO78-77-0 Kit, Media Guide DPO-440-0 (5/PK) Cable, Flex, Media Sensor Not shown 4

Replacement Parts Printer Assembly of 7 6 9 8 5 4 DPR5--00 Board, Backplane DPR5-48-00 Board, Backplane, w/ additional serial port RFID & Scanner models DPR78-77-0 Kit, Drive Gear DPR78-77-0 Kit, Stepper Motor 4 DPR5-08-00 Power Supply DPO78-774-0 Board, Main I-408 DPO78-775-0 Board, Main I-40 5 DPO78-776-0 Board, Main I-4 DPO78-777-0 Board, Main I-408 DPO78-778-0 Board, Main I-4406 DPO78-779-0 Board, Main I-4604 6 DPO4-567-0 Card Cage DPO4-567-0 Card Cage W/ Additional Serial Port RFID & Scanner models 7 DPR6-555-0 (PK) Light Pipe, Ribbon Sensor Not shown 8 DPR-4-0 (PK) Guide, Media Sensor 9 DPO-54-0 Cover Plate 5

Replacement Parts Front Panel Assemblies DPR78-780-0 Kit, Display, Bezel, and Buttons DPO-49-0 (5PK) Cable, Flex, Front Panel Not shown 6

Replacement Parts Media Supply Hubs 5 4 DPR78-78-0 Assy, Media Hanger DPR78-0-0 Assy, "/.5" Media Supply Hub DPO6-67-0 Adapter, Hub 4 DPR78-67-0 Assy, 40mm Media Supply Hub 5 DPO6-57-0 Supply, Media Retainer 7

Replacement Parts Printhead Assembly 5 4 DPO-580-0 (PK) Guide, Ribbon DPR78-78-0 Kit, Head Pressure Cam and Spring DPR78-78-0 Kit, Media Width Cam 4 DPR78-78-0 (PK) Head Alignment Spring 5 DPO5-05-0 Latch Assembly 8

Replacement Parts Printhead and Printhead Cables DPO0-6-0 Printhead, 0DPI I-406 PHD0-8-0 Printhead, 0DPI I-408, I-40, I-4 PHD0-8-0 Printhead, 00DPI I-408 PHD0-08-0 Printhead, 406DPI I-4406 PHD0-09-0 Printhead, 600DPI I-4604 DPR-46-0 Printhead Power Cable DPR-47-0 Printhead Data Cable 9

Replacement Parts Hardware and Small Parts 9 7 4 4 5 0 8 9 0 5 6 7 8 6 4 9 7 8 5 6 0 # Part# Description DPO099 (50PK) Screw, 4-40x/8, PHD DPO099 (5PK) Screw, MX.5 DPO0-90-0 (50PK) Screw, M4x6, PHD 4 DPO0-90-0 (50PK) Screw, M4x8, PHD 5 DPO0-90-0 (50PK) Screw, M4x0, PHD 6 DPO0-90-04 (50PK) Screw, M4x, PHD 7 DPO0-90-06 (5PK) Screw, M4x5, PHD 8 DPO0-90-08 (5PK) Screw, M4x0, PHD 9 DPO0-80-0 (5PK) Screw, Mx0, PHP 0 DPO0-00-0 (50PK) Screw, M4X6 PHD DPO0-976-0 (50PK) Set Screw, Mx8 DPO0-984-0 (50PK) Screw, M4x8, FHD DPO0-00-0 (50PK) Screw, M4x8, PHD 4 DPO0-04-0 (50PK) WASHER, #8, FLAT, 5 DPO0-90-0 (50PK) Washer FLAT 4.MM ID, # Part# Description 6 DPO0-- (50PK) WASHER, FLAT 7 DPO0-904-0 (50PK) WASHER, FLAT NYLON,.50 X.8 8 DPO0-5-0 (5PK) Washer,.75 IDX.66 OD X.06T 9 DPO0-975-0 (5PK) WASHER, FLAT, 0 DPO0-0009-0 (50PK) WASHER, #4, LOCK DPO0-056-0 (50PK) WASHER, #8, Split-Lock, DPO0-007-0 (50PK)RING, RETAINING,.5D DPO0-056-0 (50PK) E-Ring, /8 4 DPO0-905-0 (50PK) Nut, Self Locking 5 DPO0944 (50PK) Nut M X.5 6 DPO0-4-0 (50PK) Nut M4,, 7 DPO0-064-0 (5 PK) Nut, Self Threading 8 DPR-905-0 (5PK) Post, Idler 9 DPO0-9-0 (48PK) Foot, Stick-On, 0 DPO7-08-0 (/PK) Bearing, Flanged 0

Options I-Class Options

Options Thermal Transfer Option 5 4 OPT78-885-0 Thermal Transfer Option, Bi-Directional DPR5-776- (/PK) Clutch Assembly, Ribbon Rewind DPR5-768- DPR5-768- Assy, Ribbon Supply Hub, CSI Assy, Ribbon Supply Hub, CSO 4 DPR5-764-0 Assy, Take Up Hub 5 DPO78-0-0 Cover, Direct Thermal

Options Internal Rewind Option 5 4 7 6 8 OPT78-0-0 Internal Rewind Option DPO-59-0 (PK) Retainer, Media DPO5-864-0 Assy, Media Guide Rewinder 4 DPO6-786-0 Bracket Rewind 5 DPO78-0-0 Cover, Rewind 6 DPR5-764-0 Assy, Take Up Hub 7 DPR7-860-0 (0pk) Gear, Spur, 4t 8 DPR5-80-4 (/Pk) Clutch Assembly, Media Hub

Options Cutter Options OPT78-95-0 Standard Cutter Option OPT78-6-0 Backing Only Cutter Option -- DPR5-8-00 Cutter Board (Standard Cutter) Not shown -- DPO5-04-00 PCB, Backing Only Cutter Not shown Cutter Tray OPT78--0 Cutter Tray Option 4

Options Peel and Present Option 4 OPT78-444-0 Peel and Present Option DPR78-90-0 Peel Gear Platen Kit DPR78-904-0 Peel Roller Kit 4 DPR6-970-0 (PK) Peel and Present Latch 5

Options Ethernet Card Options OPT78-87-0 DMXrfNet III 80.b/g Wired/Wireless Kit All exc. I-408 DPO-506-0 Plate, Rear Cover -- DPO7-04-0 Antenna R. Duck RP/SMA 6

Options GPIO and Font Expansion Card Options OPT78-56-0 GPIO Expansion Card OPT78--0 GPIO Expansion Card w/kanji Font Kit OPT78-4-0 GPIO Expansion Card w/simple Chinese Font Kit OPT78-76-0 Multi Expansion Card w/korean Font Kit USB Interface Option OPT78-88-0 USB Interface Option 7

Options Twinax and Coax Interface Options OPT78-05-0 Twinax Interface Option OPT78-05-0 Coax Interface Option RS-4 Interface Option OPT78--0 RS-4 Interface Option Not available for I-408 8

Options Linear Scanner Module DPR7-996-0 Linear Scanner Module 9

Options Supply Hub/Hanger Media Retainer Kits OPT5-87-0 Supply Hub Media Retainer Kit For use on round hubs only. OPT-75-0 Supply Hanger Media Retainer Kit For use on hangers only. 0