PIXUS ip4200 PIXMA ip4200

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1 PIXUS ip4200 PIXMA ip4200 REVISION A001AA 9992A002AA 9992A003AA 9992A004AA 9992A006AA 9992A007AA 9992A008AA 9992A009AA 9992A010AA 9992A011AA 9992A012AA 9992A013AA 9992A014AA 9992A015AA PIXMA ip4200/ 120V(US) PIXMA ip4200/ 120V(CA) PIXMA ip4200/ 120V(LAM LVT) PIXMA ip4200/ 220V-240V(LAN HVT) PIXMA ip4200/ 220V-240V(EUM) PIXMA ip4200/ 220V-240V(EMB) PIXMA ip4200/ 220V-240V(ASA HVT) PIXMA ip4200/ 220V-240V(AU) PIXMA ip4200/ 220V-240V(KR) PIXMA ip4200/ 220V-240V(GB) PIXUS ip4200/ 100V(JP) PIXMA ip4200/ 120V(TW) PIXMA ip4200/ 220V-240V(HK) PIXMA ip4200/ 220V-240V(CN) JULY 2005 QY8-31CB-000 COPYRIGHT 2005 CANON INC. CANON PIXUS ip4200/pixma ip N

2 Application This manual has been issued by Canon Inc. for qualified person to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality. Corrections This manual could include technical inaccuracies or typographical errors due to improvements or changes in the products. When changes occur in applicable products or in the content of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period. Canon will issue a new editions of this manual. The following paragraph does not apply to any countries where such provisions are inconsistent with local low. Trademarks The product names and company names described in this manual are the registered trademarks of the individual companies. Copyright This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc. Copyright 2005 by Canon Inc. CANON INC. Inkjet Device Quality Assurance Div , Tsukagoshi, 3-chome, Saiwai-ku, Kawasaki-shi, Kanagawa , Japan This manual was created under Microsoft Windows Parts layout pictures were edited using Adobe Photoshop 7.0. KEY No. were created using Adobe Illustrator 10. HTML files were created using Microsoft FrontPage 2000.

3 ABOUT THIS MANUAL A. ILLUSTRATION INDEX For illustration index, the parts layout illustrations in this parts catalog are listed in abbreviated form in order of illustration number to identify the pages they appear on. To find an illustration of a part, see the ILLUSTRATION INDEX. B. PARTS LAYOUT & PARTS LIST Parts layout illustration a) Parts search Find a part from the parts layout illustration and find its key number from the parts list to identify the part number and name. For screws, nuts, washers, lock washers, pins, spacers, see SCREWS &WASHERS LIST. Note: If parts have the same or similar shape but different specifications, their key number is assigned to several part numbers and names in the parts list. b) Parts replacement procedure To replace parts, the parts layout illustrations have figure numbers according to the disassembly procedure of the product. The parts that require careful work are shown the illustration. Parts list a) FIGURE & KEY No. The FIGURE & KEY No. column corresponds to the key numbers assigned to the parts in the parts layout illustration. b) PART NUMBER The PART NUMBER column gives the part numbers corresponding to the key numbers. To order a part, indicate the part number clearly. Note: Parts marked NPN are not service parts. c) RANK The service parts with N in the RANK column are order parts. d) QTY The QTY column gives the number of parts in the corresponding components layout illustration. e) DESCRIPTION The DESCRIPTION column gives the part names in English. To order a part, indicate the part name, too. C. OPTIONS & CONSUMABLES These are illustrations and a list of units that can be used as optional consumable equipments. D. SCREWS & WASHERS LIST This is a list of screws, nuts, washers, lock washers, pins, and spacers. The QTY column does not give the number of parts used. E. TOOL LIST This is a list of tools used for servicing products. F. NUMERICAL INDEX All the parts listed in this parts catalog are arranged in order of part number. You can identify part locations and names from the NUMERICAL INDEX.

4 Contents A. ILLUSTRATION INDEX B. PARTS LAYOUT & PARTS LIST FIGURE 1 PRINTER & PRINT HEAD FIGURE 2 AC ADAPTER FIGURE 3 OPERATION PANEL UNIT & MAIN CASE UNIT FIGURE 4 BOTTOM CASE UNIT & INK ABSORBER FIGURE 5 LOGIC BOARD ASS'Y FIGURE 6 SHEET FEED UNIT FIGURE 7 CARRIAGE UNIT FIGURE 8 PLATEN UNIT FIGURE 9 PURGE UNIT FIGURE 10 PAPER FEED & CARRIAGE LIFT PART C. OPTION & CONSUMABLES D. SCREW & WASHER LIST E. TOOL F. NUMERICAL INDEX

5 A. ILLUSTRATION INDEX FIGURE 1 PRINTER & CASSETTE UNIT & PRINT HEAD FIGURE 2 AC ADAPTER FIGURE 3 OPERATION PANEL UNIT & MAIN CASE UNIT FIGURE 4 BOTTOM CASE UNIT & INK ABSORBER FIGURE 5 LOGIC BOARD ASS'Y FIGURE 6 SHEET FEED UNIT A - 1

6 FIGURE 7 CARRIAGE UNIT FIGURE 8 PLATEN UNIT FIGURE 9 PURGE UNIT FIGURE 10 PAPER FEED & CARRIAGE LIFT PART FIGURE 11 OPTION & CONSUMABLES FIGURE 12 TOOL A - 2

7 This page intentionally left blank A - 3

8 B. PARTS LAYOUT & PARTS LIST FIGURE 1 PRINTER & CASSETTE & PRINT HEAD B - 1

9 FIGURE & KEY No. PART NUMBER RANK QTY DESCRIPTION REMARKS 1-1 QM CASSETTE UNIT 2 QC COVER, CASSETTE 3 QA TRAY, CD SUB W/ CDR PRINTING 4 QL CDR TRAY ASS'Y W/ CDR PRINTING 5 QY PRINT HEAD 6 QK CORD, POWER 100V-120V QK CORD, POWER 220V-240V QK CORD, POWER 100V-120V(JP) QK CORD, POWER 220V-240V(AU) QK CORD, POWER 120V(LAM-LV) QK CORD, POWER 100V-120V(TW) WT CORD, POWER 220V-240V(GB, HK) WT CORD, POWER 220V-240V(KR) WT CORD, POWER 220V-240V(CHN) B - 2

10 FIGURE 2 AC ADAPTER B - 3

11 FIGURE & KEY No. PART NUMBER RANK QTY DESCRIPTION REMARKS 2-1 QK AC ADAPTER: 100V-120V 50/60HZ QK AC ADAPTER: 220V-240V 50/60HZ B - 4

12 FIGURE 3 OPERATION PANEL UNIT & MAIN CASE UNIT B - 5

13 FIGURE & KEY No. PART NUMBER RANK QTY DESCRIPTION REMARKS 3-1 QM PAPER SUPPORT UNIT 2 QC EMBLEM, PIXMA QC EMBLEM, PIXUS 3 QM ACCESS COVER UNIT PIXMA ip4200 QM ACCESS COVER UNIT PIXUS ip WE CORE, RING 5 QM PANEL COVER R UNIT 6 QM PANEL COVER L UNIT 7 QM MAIN CASE UNIT 8 QC COVER, I/F 9 QM FRONT DOOR UNIT 10 QC COVER, CDR TRAY BASE W/O CDR PRINTING 11 QM CDR TRAY BASE UNIT 12 QC ARM, RELEASE B - 6

14 FIGURE 4 BOTTOM CASE UNIT & INK ABSORBER B - 7

15 FIGURE & KEY No. PART NUMBER RANK QTY DESCRIPTION REMARKS 4-1 QY ABSORBER KIT 2 QM BOTTOM CASE UNIT B - 8

16 FIGURE 5 LOGIC BOARD ASS'Y B - 9

17 FIGURE & KEY No. PART NUMBER RANK QTY DESCRIPTION REMARKS 5-1 QM LOGIC BOARD ASS'Y B - 10

18 FIGURE 6 SHEET FEED UNIT B - 11

19 FIGURE & KEY No. PART NUMBER RANK QTY DESCRIPTION REMARKS 6-1 QM DC CONNECTOR ASS'Y 2 QM MOTOR MULTI HARNESS ASS'Y 3 QM SENSOR MULTI HARNESS ASS'Y 4 QC COVER, PAPER FEED GUIDE 5 QM SHEET FEED UNIT B - 12

20 FIGURE 7 CARRIAGE UNIT B - 13

21 FIGURE & KEY No. PART NUMBER RANK QTY DESCRIPTION REMARKS 7-1 QC FILM, TIMING SLIT STRIP 2 QC SPRING, LEAF 3 QC CLIP, SHAFT R 4 QC RING, CARRIAGE SHAFT 5 QC CAM, CARRIAGE SHAFT R 6 QC CLIP, SHAFT L 7 QK MOTOR, CARRIAGE 8 QC CAM, CARRIAGE SHAFT L 9 QM CARRIAGE UNIT 10 QC N 1 SHAFT, CARRIAGE 11 QL IDLER PULLEY ASS'Y 12 QC SPRING, COIL B - 14

22 FIGURE 8 PLATE N UNIT B - 15

23 FIGURE & KEY No. PART NUMBER RANK QTY DESCRIPTION REMARKS 8-1 QC ABSORBER, INK 2 QM PLATEN UNIT B - 16

24 FIGURE 9 PURGE UNIT B - 17

25 FIGURE & KEY No. PART NUMBER RANK QTY DESCRIPTION REMARKS 9-1 QK CABLE, PANEL 2 QM PURGE UNIT 3 QC TUBE, WASTE INK 4 QC HOLDER, WASTE INK TUBE B - 18

26 FIGURE 10 PAPER FEED & CARRIAGE LIFT PART B - 19

27 FIGURE & KEY No. PART NUMBER RANK QTY DESCRIPTION REMARKS 10-1 QC CAM, SWING ARM LOCK 2 QL PR LIFT SHAFT ASS'Y 3 QC SPRING, TENSION 4 QM PAPER GUIDE UNIT 5 QC SPRING, TORSION 6 QM PRESSURE ROLLER ASS'Y 7 QM CARRIAGE LIFT SENSOR UNIT 8 QC GEAR, INPUT CARRIAGE LIFT 9 QM CARRIAGE LIFT GEAR BASE UNIT 10 QC SPRING, TENSION 11 QC LEVER, SWING ARM LOCK 12 QM PE SENSOR UNIT 13 QK MOTOR, PAPER FEED 14 QC BUSHING 15 QC FILM, TIMING SLIT DISK 16 QC BELT, PAPER FEED 17 QL FEED ROLLER ASS'Y 18 QC GEAR, EJECT 19 QM TIMING SENSOR UNIT B - 20

28 C. OPTION & CONSUMABLES FIGURE 11 OPTION & CONSUMABLES C - 1

29 FIGURE & KEY No. PART NUMBER RANK QTY DESCRIPTION REMARKS 11-1 NPN 1 BLACK INK TANK BCI-9BK CONSUMABLES NPN 1 BLACK INK TANK BCI-7eBK CONSUMABLES NPN 1 YELLOW INK TANK BCI7eY CONSUMABLES NPN 1 MAGENTA INK TANK BCI-7eM CONSUMABLES NPN 1 CYAN INK TANK BCI-7eC CONSUMABLES 2 NPN 1 BLACK INK TANK PGI-5BK CONSUMABLES NPN 1 BLACK INK TANK CLI-8BK CONSUMABLES NPN 1 YELLOW INK TANK CLI-8Y CONSUMABLES NPN 1 MAGENTA INK TANK CLI-8M CONSUMABLES NPN 1 CYAN INK TANK CLI-8C CONSUMABLES C - 2

30 D. SCREW & WASHER LIST FIGURE & KEY No. PART NUMBER RANK QTY DESCRIPTION REMARKS S - 1 XB SCREW, MACH.BH, M3X4 2 XA SCREW, TAP, WASHER HEAD, M3X12 3 XB SCREW, MACHINE, WASHER HEAD, M3x6 4 XB SCREW, W/WASHER, M3X6 5 XB SCREW, TP, BH3X8 6 XA SCREW, BIND, M2.6X4(RED) 7 XB SCREW, MACH, TRUSS HEAD, M2X5 D - 1

31 This page intentionally left blank D - 2

32 E. TOOL FIGURE 12 TOOL E - 1

33 FIGURE & KEY No. PART NUMBER RANK QTY DESCRIPTION REMARKS T - 1 QY LUBE, FLOIL KG107A, OIL E - 2

34 F. NUMERICAL INDEX PART NUMBER FIGURE & KEY No. QA TRAY, CD SUB DESCRIPTION QC COVER, CDR TRAY BASE QC SPRING, LEAF QC SPRING, COIL QC SHAFT, CARRIAGE QC CLIP, SHAFT L QC CLIP, SHAFT R QC CAM, CARRIAGE SHAFT L QC CAM, CARRIAGE SHAFT R QC GEAR, INPUT CARRIAGE LIFT QC CAM, SWING ARM LOCK QC LEVER, SWING ARM LOCK QC GEAR, EJECT QC SPRING, TORSION QC BUSHING QC FILM, TIMING SLIT DISK QC BELT, PAPER FEED QC ABSORBER, INK QC RING, CARRIAGE SHAFT QC ARM, RELEASE QC COVER, PAPER FEED GUIDE QC COVER, CASSETTE QC FILM, TIMING SLIT STRIP QC COVER, I/F QC TUBE, WASTE INK QC HOLDER, WASTE INK TUBE QC SPRING, TENSION QC EMBLEM, PIXMA QC EMBLEM, PIXUS QK CORD, POWER QK CORD, POWER QK CORD, POWER QK CORD, POWER QK AC ADAPTER: 100V-120V 50/60HZ QK AC ADAPTER: 220V-240V 50/60HZ QK MOTOR, CARRIAGE QK MOTOR, PAPER FEED QK CABLE, PANEL QK CORD, POWER QK CORD, POWER QL FEED ROLLER ASS'Y QL CDR TRAY ASS'Y QL PR LIFT SHAFT ASS'Y QL IDLER PULLEY ASS'Y QM PRESSURE ROLLER ASS'Y QM PLATEN UNIT QM PAPER GUIDE UNIT QM CARRIAGE UNIT QM PURGE UNIT QM SHEET FEED UNIT QM CASSETTE UNIT QM CDR TRAY BASE UNIT QM MAIN CASE UNIT QM ACCESS COVER UNIT QM ACCESS COVER UNIT QM PANEL COVER L UNIT QM PANEL COVER R UNIT QM PAPER SUPPORT UNIT QM BOTTOM CASE UNIT PART NUMBER FIGURE & KEY No. QM FRONT DOOR UNIT DESCRIPTION QM CARRIAGE LIFT GEAR BASE UNIT QM LOGIC BOARD ASS'Y QM PE SENSOR UNIT QM CARRIAGE LIFT SENSOR UNIT QM TIMING SENSOR UNIT QM SENSOR MULTI HARNESS ASS'Y QM MOTOR MULTI HARNESS ASS'Y QM DC CONNECTOR ASS'Y QY ABSORBER KIT QY PRINT HEAD QY T - 1 LUBE, FLOIL KG107A, OIL WE CORE, RING WT CORD, POWER WT CORD, POWER WT CORD, POWER XA S - 2 SCREW, TAP, WASHER HEAD, M3X12 XA S - 6 SCREW, BIND, M2.6X4(RED) XB S - 7 SCREW, MACH, TRUSS HEAD, M2X5 XB S - 1 SCREW, MACH.BH, M3X4 XB S - 4 SCREW, W/WASHER, M3X6 XB S - 5 SCREW, TP, BH3X8 XB S - 3 SCREW, MACHINE, WASHER HEAD, M3x6 F - 1

Number Wheeler P/N Description Set Rex P/N Notes 1 603500 Base 1 J001 2 603501 Support, Right 1 J002 3 603502 Support, Left 1 J003 4 600328 Nut (M8)

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