WARNING Risk of electric shock. ISOLATE FROM MAINS SUPPLY PRIOR TO INSTALLATION OR SERVICING. Do not cut or NO USER SERVICEABLE PARTS INSIDE. INSTALLATION AND SERVICE BY QUALIFIED PERSONNEL ONLY terminate live wires. De-energize and isolate all supply, load and control wiring prior to installation or servicing. Do not expose this device to rain or moisture. The device is only suitable for indoor installation and must be earthed. Check all wiring terminations prior to energizing the device. Installation, programming and maintenance must be carried out by qualified personnel only. Do not connect KNX TP1 bus or DALI bus to mains or load wiring. Do not connect KNX TP1 bus to DALI bus or dry contact circuits to mains or load wiring. KNX TP1 bus is SELV and it must be isolated and segregated from mains and other wiring as per the local wiring rules and KNX installation recommendations. DALI control cables must be isolated and segregated from mains and other wiring as per the local wiring rules and DALI installation recommendations. DALI bus is not SELV (Safety Extra Low Voltage) and it shall not be considered touch safe. Features Supply 100-240V 50/60Hz Single Phase at 0.5A. 4 x Feed-through Outputs Rated at 16A Mains Switched Outputs with lighting load rated latching relays Manual Overrides for each feed-through output 1 x Maintained (EM) NC Switched Output Rated 5A resistive 4 x Control Outputs Each in-built DALI power supply, no external required selectable to DALI broadcast, DALI addressed 1-10V or DSI 4 x Dry Contact Inputs Four programmable SELV dry contact inputs are provided for interfacing with voltage free switches. Many Control Options Control of this device can be either via the KNX control bus by other KNX devices (e.g. sensors, pushbutton panels, time clocks, etc.) or directly using the Dry Contact inputs. Simple Installation DIN rail mounting facilitates installation. All connection terminals are accessible with disassembly of the device. Important Notes Special Programming This device is designed for professional installation only and will only operate in basic modes unless programmed via a computer. If programming is required, contact your local agent for details. Check Connections Re-tighten all connections after installation. Power Sources This device should only be operated from the type of supply specified in this manual. This device must be earthed. Output Circuit The load on the switched circuits must not exceed the specified capacity of 16A, these circuits should be fed via a 16A circuit breaker. Load Control Circuit A 2 core control cable is required to be run to the loads, this cable is in addition to the mains feed. Control circuits must be isolated from mains. Ensure correct segregation between control and mains cables in accordance to the local electrical wiring rules. Load Type This product is intended to control DALI devices and switched devices indoor only. Mounting Location Install in a dry, well-ventilated location indoor only. Controllers may emit some mechanical noise. Take this into account when deciding the mounting location. KNX Data Cable Use approved KNX TP1 data cable. Segregate from mains cable as per KNX installation recommendations and local wiring rules. Connect devices in a daisy chain. Do not cut or terminate live cables.
Important Notes continued Dry Contact Cable for distances less than 5 metres use twisted pair (UTP CAT5/6) cables with a mains rated outer jacket (min. 300Vac, 4kV rated) or mains rated 2 x 0.5-0.75mm 2 TP cables, maintaining a minimum separation of 100mm from mains cables for noise immunity. For longer distances (up to 20 metres) or where a segregation of 100mm can t be practically achieved, use STP CAT5/6 cables with a mains rated outer jacket (min. 300Vac, 4kV rated) and terminate one side of the shield drain wire to the Earth conductor of the nearest supply circuit. Ensure minimum segregation to other circuits as per the local electrical wiring rules. Installation Steps Isolate Mains Supply, KNX bus and ballast control bus prior to wiring 1. Ensure all supply, load and control cables are de-energized and isolated prior to installation and wiring. 2. Mount the device on a DIN rail inside an approved electrical enclosure. 3. Connect single phase mains supply and earth wiring to the supply terminals. Do not energize the supply. 4. Check total load per channel to ensure current not exceeding 16A nominal or 500A inrush (whichever comes first). Protection devices (fuses/ circuit breakers) may require derating for high inrush current loads, consult the manufacturer. Electrical Diagram E N L Supply: 100-240V 50/60Hz 1 Phase 5. Connect supply and load cables to each channel. Overload protection fuses / circuit breakers rated not more than 16A must be fitted on each incoming supply feed. Single feed can be shared between two or more channels providing 16A limit per feed. The supply circuits can be on any phase. Device is suited for some delta supplies, refer Product Specification section. Do not energize the supply. DC1 COM DC2 DC3 COM DC4 KNX + µp Switch CH1 In Switch CH1 Out Switch CH2 In Switch CH2 Out Switch CH3 In Switch CH3 Out Switch CH4 In Switch CH4 Out EM Switch EM Switch Ballast Ch1 DA Ballast Ch1 DA + Ballast Ch2 DA Ballast Ch2 DA + Ballast Ch3 DA Ballast Ch3 DA + 6. Check total Control Output load to ensure not more than: 20 DALI loads per channel or 80 per box for DALI broadcast 20 DALI loads per channel or 64 per box for DALI addressed 20 1-10V ballasts per channel or 80 per box (max. 10mA sourcing/sinking capacity per channel or 40mA per box) 20 DSI loads per channel or 80 per box 7. Connect Control Output cables to each channel. Ensure correct polarity for 1-10V installation. Ensure cable lengths, insulation and cross section is appropriate. Ensure required cable segregation to other circuits. 8. Connect Dry Contact control cables. Ensure cable lengths, insulation and cross section is appropriate. Ensure required cable segregation to other circuits. 9. Connect KNX TP1 bus cables. Ensure correct cable type and lengths. Ensure required cable segregation to other circuits. 10. Re-check all terminations prior to energizing. 11. Energize supply and KNX bus. 12. Check device supply and KNX bus voltage using a multimeter. Device supply shall be within 100-240Vac range, KNX bus between 21-30Vdc. 13. If required to program the device, a PC with ETS software needs to be connected to the KNX bus via a gateway. To enter programming mode, programming pushbutton shall be pressed once. Programming LED shall illuminate. Follow the programming procedure steps. 14. To exit programming mode press the programming button again. Programming LED shall extinguish. Device is now ready to operate. Ballast Ch4 DA Ballast Ch4 DA +
Data Cable Termination KNX TP1 cable termination: 1. Strip-off between 25-40mm of outer jacket. 2. Cut shield, synthetic foil and tracer flush to the outer jacket. 3. Cut yellow-white pair if unused, insulate ends. 4. Apply a layer of wide insulating tape to cover the remaining exposed foil and cut area. Approx. 20mm of red-black pair shall be left exposed for termination. 5. Strip 5 to 6mm of insulation on both red and black wires. 6. Insert wires to the color matching KNX terminal respecting the polarity (red +, black -). 7. Ensure wires are segregated and fully inserted with no exposed copper outside terminals to prevent shorts. TP1 cable shield termination to Earth can improve noise immunity. It is not mandatory except where a specific application and/or the local wiring rules require it. For future reference it s recommended to place a marker on the cable indicating KNX TP1 or BUS with the area and line ID. YCYM 2x2x0.8 Fixed installation; dry, humid and wet rooms; outdoor (if protected against direct sun radiation); surface & flush mounted, in conduits Test voltage: 4kV according to DIN VDE 0829 Synthetic material KNX Metalised synthetic foil Tracer Synthetic foil I Y(St) Y 2x2x0.8 VDE 0815 Fixed installation; indoors only; flush mounted, in conduits Test voltage: 2.5kV according to DIN VDE 0829 (white) + (yellow) BUS (black) + BUS (red) Connecting KNX Data Cabling Connect Data Cable in a Daisy Chain KNX Bus Permanent Connections Recommended Cable Colour Coding Used Wire Pair Red: BUS + Black: BUS It is not necessary to connect the shielding of the installed cable types Recommended Cable Types For the current list of KNX certified/approved cable types, please consult the KNX web site www.knx.org Installation Requirements: Free topology: linear, star, tree or mix Maximum cable length of a line segment: 1000m Maximum distance between two bus devices: 700m Maximum distance between a bus device and a power supply: 350m Minimum distance between two power supply units: 200m For more information on installation requirements refer KNX installation guidelines document on our website.
Product Specifications Control Circuit Supply 100-240V 50/60Hz Single Phase at 0.5A Over-voltage category III (max. 4kV surge) Control Outputs 4 x Control Outputs, each selectable to; DALI broadcast: max 20 DALI loads/ch and a total limit of 80 fittings max per box DALI addressed: max 20 DALI loads/ch and a total limit of 64 DALI fittings max per box 1-10V: max 20 1-10V loads/ch (max 10mA sink/source) and a total limit of 80 1-10V ballast max per box DSI: max 20 DSI loads/ch and a total limit of 80 DSI fittings max per box Mains Supply and Outputs 4 x 16 Amp feed-through switched circuits for ballast mains supply max. inrush current 500A 1 x maintained NC switched output, rated 5A resistive Suited for single phase 100-240V, 3 phase 400/230V star and 100-120/208-240 delta 50/60Hz AC supply not exceeding 250Vac phase to ground and across load supply terminals. All live feeds must be protected with fuses / circuit breakers rated 16A or less. Relay open contact voltage must not exceed 250Vac. Supply over-voltage (surge) must not exceed 4kV, as per IEC category III classification. Communication Bus 1 x KNX bus, 21-30Vdc, surge max. 2kV 4 x voltage free single pole switched inputs, SELV DALI Bus Power Supply In-built, rated 40mA per channel @ 15V Output Terminals 4 x Ballast power circuit Line In, Line out 1 x 4mm 2 max conductor size 1 x maintained NC switched output, Line In, Line Out, 1 x 4mm sq max conductor size 4 x Ballast control circuit - D+, D- 1 x 2.5mm 2 max conductor size 1 x maintained NC switched output, Line In, Line Out, 1 x 4mm sq max conductor size Input Terminals: 4 x voltage free single pole switched inputs, SELV, DC1-DC4, 2 x 1mm sq. max. conductor size per pole Environment -5º to 45ºC operating ambient temperature -25º to 70ºC storage temperature 0% to 90% RH non condensing Compliance CE, KNX Enclosure Polycarbonate DIN Rail enclosure (12 units wide) Dimensions H 96mm x W 211mm x D 75mm Weight Packed weight 0.65kg User Controls Override switch for each switched channel On/Off status indicator for each switched output KNX Programming pushbutton & LED Supply Terminals Line, Neutral, Earth 1 x 4mm 2 max conductor size Diagnostic Functions DALI lamp failure reporting DALI Ballast failure reporting DALI emergency test reporting DALI ballast runtime tracking for each ballast Device Online/Offline status KNX Terminals TP1 Wago 243, 0.6-0.8mm single core conductor diameter
Load Compatibility DALI, DSI and 1-10V HF ballasts DALI, DSI and 1-10V transformers DALI, DSI and 1-10V LED drivers DALI, DSI and DSI Relay Modules PDLPC416FR-KNX Installation Manual Rev C May 2012 Specifications subject to change without notice. Not to be reproduced without permission. Unit 6, 691 Gardeners Road Mascot 2020 Australia. ABN 33 097 246 921 www.philips.com/knx knx.info@philips.com