ICON Server box installation manual Rev. 1.1

Size: px

Start display at page:

Download "ICON Server box installation manual Rev. 1.1"

Pierce Waters
8 years ago
Views:

1 ICON Server box installation manual Rev. 1.1

2 Contents 1.0 About this manual Intended use European WEEE directive Installation and service instructions... 4 Server box overview... 4 Installation of the 24V cables from the playground... 5 Setting the DIP switches:... 8 Installation of 110V/230V power cable... 9 Replacing fuses... 9 Server PCB overview Technical specifications Certifications Maintenance instructions Appendix Assembly of old cable system: Appendix Replacing old server (rev 1.0) with the new server (rev 1.2)

.. 8 Installation of 110V/230V power cable... 9 Replacing fuses... 9 Server PCB overview... 10 4.0 Technical specifications... 12 4.

3 1.0 About this manual This manual describes the installation and maintenance of the Server box for ICON playgrounds. It also includes technical specifications and information about certifications. 2.0 Intended use The ICON Server box is a system designed for powering and controlling up to 6 structures on an ICON playground. The build in LINUX server controls the gaming; utilizing 6 CAN bus output ports. The 24V power supply utilizes 6 power outputs each fused by 4A. A build in day/week timer gives the option of powering the playground off at periods. The ICON Server box is specially designed and approved for use with ICON equipment only. Installation instructions described in this manual must be followed. If the installation, use and maintenance of the ICON Server box, described in this manual are violated, the protection provided by the Server box may be impaired! 2.1 European WEEE directive All electronic components of ICON are subject to the European WEEE directive and must at the lifecycle end be recycled according to the directive. The electronic components are marked with WEEE recycle mark

The build in LINUX server controls the gaming; utilizing 6 CAN bus output ports. The 24V power supply utilizes 6 power outputs each fused by 4A.

4 3.0 Installation and service instructions Server box overview Main 110/230V circuit breaker 16A Resettable Fuses Installation manual 24V power supply and LINUX server! Electrical specifications Test button / indicator lamp - 4 -

Fuses Installation manual 24V power supply and LINUX

5 OBS! BEFORE ANY WORK WITHIN THE SERVER BOX IS DONE THE MAIN CIRCUITBREAKER MUST BE SWITCHED OFF!!! 16A resettable fuse Switch to the off position! Installation of the 24V cables from the playground Preparing the cables: 1) Dismantle the cable by app. 70mm 2) Cut off the filler cords 3) Cut off the white and yellow wires 4) Dismantle the inner cords by 5mm - 5 -

Installation of the 24V cables from the playground Preparing the cables: 1) Dismantle the

6 5) Mount the wire ferrules using a special plier 6) Final result See specification below! Wire Ferrules for CAN bus (blue & green wire): Kompan order no: A Wire Ferrules for 24V (Orange & Black wire): Kompan order no: A Crimping Pliers for End Sleeves (ferrules) Knipex: Kompan order no: A Connecting the cables: 1) Put on the screw cap 2)Put cable through the fastener and fasten properly 3) Unscrew the cable fitting 4) Twist the shield cords around the cable jacket - 6 -

Kompan order no: A900648-99 Crimping Pliers for End Sleeves (ferrules) Knipex: Kompan order no: A900638-99 Connecting the

7 5) Put on the cable fitting 6) Fasten the cable to the copper rail 6) Mount the wires according to the colors in the 7) Cable mounted, mount the remaining cables in PCB-terminals, starting with orange at the left. The same way OBS! The special terminal opener tool from Wago MUST be used for mounting the wires! Wago order no:

PCB-terminals, starting with orange at the left. The same way OBS!

8 Setting the DIP switches: The tree DIP switches S4, S3, S2 must be set to either the ON or OFF position depending on how the cables are mounted in the cable connectors (see table below). The ON position is printed on the top of the switches. The OFF position is the opposite position. Note that there are two separate actuators on each switch. They must both be set to the same position. S4 S3 S2 0A 0B 1A 1B 2A 2B NO Cable S4= ON S3= ON S2= ON One Cable S4= ON S3= ON S2= ON Two Cables S4= OFF S3= OFF S2= OFF - 8 -

The OFF position is the opposite position. Note that there are two separate actuators on each switch.

9 Installation of 110V/230V power cable Installation of the 110/230V power cable must be done in compliance to local rules and regulations for fixed installations. The installation must be done by an authorised electrician or an equal qualified person. Connect the power cable to the following terminals: Gray = Phase, Blue = Neutral Yellow/Green = Protective ground Power cable Replacing fuses 1) Remove and replace the 4A fuse by hand. OBS! Fuses must only be replaced by fuses of same types and ratings. Type : Little fuse, MINI Blade Fuse Rated 32V, no: _ 4 A 121 mv mω 17 A²s - 9 -

Connect the power cable to the following terminals: Gray = Phase, Blue = Neutral Yellow/Green = Protective ground Power cable Replacing fuses 1)

10 Server PCB overview P1 24V Input from transformer P1.1= 0V P1.2= +24V P2 Test lamp / pushbutton connection P2.1= +24V P2.5= button input P2.6= lamp output P2.2-P2.4= lamp output CAN 0-2 Connectors for playground cables Orange= +24V Black= 0V Green= Blue= CAN-H CAN-L

5= button input P2.6= lamp output P2.2-P2.

11 Details of the CAN connectors The following connectors J9-J19 is for debug or production use only. They are not in use after installation of a playground! J9 J12 J13 J14 J15 J16 J19 Fuses 1a-6a Modem debug interface Serial debug port FPGA debug port Aux 5V COM port, not used Aux COM, not used Aux USB, used Ethernet/USB connector for debugging Type: Little Fuse MINI Blade Fuse Rated 32V, no: _ 4 A 121 mv mω 17 A²s

J9 J12 J13 J14 J15 J16 J19 Fuses 1a-6a Modem debug interface Serial debug port FPGA debug port Aux 5V COM

12 4.0 Technical specifications Technical specification: Panel dimensions HxWxD : 865 x 611 x 336mm Manufacturer : Pro-Automatic A/S, Sønderrmarken 16, DK-6670 Holsted Pro no. : YYYWWNNN Standard : EN /-3 Type current and frequency: AC 50-60Hz Rate operations voltage : VAC Max short circuit current : 6kA Max fuse / I peak : 16A type gl Degree of protection : IP44 Current : 16A Internal separation : Form 1 Color : Grey Supply cable : 3x2,5mm² CU / 3xAWG10, type according to local System earthing : TT / TN-S Temperature range : C Contact information to manufacturer of Server box: Electrical panel. : Pro- Automatic A/S Sønderrmarken 16 DK-6670 Holsted Tlf Web: pro@pro-automatic.dk Kompan contact : Korsvangen 11 DK-5750 Tlf Web: Equipment ratings: See electrical diagrams

IP44 Current : 16A Internal separation : Form 1 Color : Grey Supply cable : 3x2,5mm² CU / 3xAWG10, type according to local System earthing : TT / TN-S Temperature range : -35.

4.1Certifications 3183264 Conforms to UL std.

13 4.1Certifications Conforms to UL std second edition Certified to CAN/CSA std. C22.2 No second edition

14 - 14 -

15 4.3 Maintenance instructions 0.0 Basic principles: 0.1 The purpose of the maintenance is to point out that the panel is in accordance with the regulations valid at the time of production or re-construction. 0.2 Special attention has to be paid to the examination and control of conditions and material regarding the safety of persons, domestic animals and property. 0.3 As the craftsmanship concerns the maintenance has to be done properly and well by qualified persons and by using suitable material and tools. 1.0 Periodic maintenance At least once a year a visual control of the outer capsulations of the panel has to be made to ensure that enclosure is intact. Open the door of the server box and check for damages inside the box

2 Special attention has to be paid to the examination and control of conditions and material regarding the safety of persons, domestic animals and property. 0.

16 Appendix 1 Assembly of old cable system: Follow the instructions in section Preparing the Cables in this document and mount the cable as shown in the following picture: 1.5 sqr. Brown to the Orange connector 1.5 sqr. Blue to the Black connector Brown CAN wire to the Green connector Blue CAN connector to the Blue connector

17 Appendix 2 Replacing old server (rev 1.0) with the new server (rev 1.2) 1. Mark carefully the wires on J1 and J17 according to the terminal numbers on the schematic below: Old Server

18 2. Transfer the wires to the new server according to the table and the schematic of the new server below: Old server New server J1.1 P V in J1.2 P1.1 0V in J1.3 Remove this wire J1.5 P2.1 J1.6 Remove this wire J17.5 P2.5 J17.6 P2.6 J6.1,2,3,4,5,7,8 Remove all wires New server

2 +24V in J1.2 P1.1 0V in J1.3 Remove this wire J1.5 P2.1 J1.

19 - 19 -

Product and functional description

Product and functional description The KNX / DALI gateway N 141/02 is a 4 MU wide, DINrail mounted KNX device with one DALI interface to which up to 64 DALI actuators (e.g. DALI ballasts) can be connected