PLM Best Practice Conference 20 th. May 09, DPARK, Director, Corporate R&D, Amkor Technology Korea Enabling a Microelectronic World
What is Package? Connecting Silicon to Real World
Package Assembly & Test Process flow 0. Wafer Fab 1. Solder Bumping 2. Wafer Test Multi Chip CSP 10. Final Test 9. Solder Ball Attach 2009 Amkor Technology, Inc. FC CSP 단면도 WB 8. Molding 3. Wafer Thinning 4. Sawing 0. Package Design FC 7. Die Stacking 6. Wire Bonding Amkor Confidential / Proprietary Business Information 5. Die Attach May, 2009 DPARK.
System for Amkor s Operation Structure Enabling a Microelectronic World
Business Organization and Location Major Sales Office and Manufacturing Sites Customer Head Quarter Sales/ Marketing Customer Sales Customer Sales R&D Factory Supplier
Simplified Amkor Biz Flow NPI Volume Production Volume Sales BU Customer PLM Manufacturing Platform Factory Template Proto APD BU R&D APQP- Strategic Product Development
What is PLM ( Product Lifecycle Management)? ERP =SAP SCM CRM Order to Delivery Money Marketing Selling Physical Asset PLM Concept to market entry Product Information Prod Reqt Planning Dispatch Volume Production Productconcept Product- Definition Product- Development Product- Introduction Product- Support PLM : Product Lifecycle Management CRM : Customer Relationship Management ERP : Enterprise Resource Planning SCM : Supply Chain Management Logistics
PLM ( Product Life Cycle Management) 구축 기존의연구개발및기술관련 DB를통합하고 SAP 및 MES와연계함 ORG Sales/Marketing Planning R&D Center Engineering QA Service Customer Suppliers APQP Process Phase 0 Idea Management Phase 1 Phase II Phase III Phase IV Phase V Product Definition & Planning Product Design & Develop Process Design & Develop Product & Process Validation Feedback, Assessment & Correction Tool Environment Amkor Global PLM ACL (Security) PLM DMZ CPC Internet Customer Portal Supplier Portal CPC Portal Intranet MCAD (AutoCAD) ECAD (Allegro, APD) Document Viewing Legacy Project & Portfolio Mgmt Quality Mgmt EDM Drawing Mgmt CAD I/F Service Request MES Others Not Integrated in Ph.1 Configuring & ECM Report ESI (SAP I/F) Migration CPC TIMS ADA esmart Agile APQP ATDOCS SCAR RRS Data Migration SID# PO#, PR#, BOM, EC Amkor Global ERP MM PP CO SAP ERP Integration ERP =SAP SD FI PM QM epm
Major system categories for Amkor operation Project Info Product Info, PV ( BOM, Process, Equipment ) PR( For Material, Tooling) Billing Info QML trigger FG, PIN, PDL SID# Process Code PO Info ERP(SAP) for Resource Manufacturing Status Utilization data PIN#, Schedule PLM MES(AMS) For Technologies Equipment Info, Code For Manufacturing CAM Data, PIN#,
System for Idea & Development Gate Review Gate Review Gate Review Gate Review Phase0 Phase1 Phase 2 Phase3 Phase4 Path Finding Marketing Engineering Product Production Ideas Planning Development Verification Validation Idea 1 Idea 2 Planning 2 Idea 3 Planning 3 Development 3 Qualification 3 Transfer 3 Idea 4 Planning 4 Idea 5 Idea Screen Planning Project & Drop Engineering Feasibility & Hold Advanced Biz Support Capacity Plan & Investment
PLM Scope Overview Enabling a Microelectronic World
SunFire T2000 SunFire T2000 SunFire T1000 SunFire T1000 SunFire T1000 SunFire T1000 SunFire T1000 Amkor PLM Architecture Production Oracle Database QA Database DEV Database External User Internal User Database Server PRD FO Zone QA Zone DEV Zone Sun Sun External Firewal DMZ Network External Firewal Zone Failover Internal Network Web Servers QA Zone Application Servers DEV Zone QA Zone Sun Sun Sun Sun Sun Production Servers Web Servers 2 X Sun T2000 (4 Cores) 16GB Memory DEV/QA Servers Web Servers QA Zone on Production Web Server File Vault WAN ATT Application Server Application Server 2 X Sun T5120 (8 Cores) 32GB Memory Database Server 1 X Sun T5120 (8 cores) 32GB Memory Database Server ATP 1 X Sun T5120 (8 Cores) 32GB Memory 1 X Sun T5120 (8 Cores) 32GB Memory ATK DMZ LAN Internal LAN WAN PTC Topology PTC Topology Rev 1.vsd
Enterprise SOA Framework Governance User Interaction Office Web 2.0 Product Demand Composite Apps Supply Internal Tools Activity BPM Monitoring Transact BI Enterprise Portal Content Enrich Service Registry Manage Service Enablement Layer ESB MDM UI Logic DB ODS EDW MES SCM CRM ERP PLM Security and Management
Overall BOM Process Template BOM M-BOM
Team, Roles, Work Flows and Deliverables are linking with BOM Customer Sales BU Engineer Purch Supplier QA Manufact uring CPO Customer PO Test 신뢰성실험요청서 Simulation 요청서 DE 요청서 Design Request ADA Drawing Distribution OR Order Request FAI Qualification BR Build Request Various Report D- BOM Report CAD/ CAM Design BOM Part Material SID # Process STDTKEY Templat e BOM M- BOM Sales Order PR (order release) PO SAP MM PP FG
esmart PLM Process Factory Process Deliver able Changes New Product (Device) Introduction Customer BU/Sales R&D PE/ PC New Product (Device) Input Approve & Agreement NPI Request With PO 1 Requirements 2 Analysis (with Forecast) 5 6 Cost Analysis & Schedule Schedule fixing (Sales) DFMEA (BU) 4 BOM & Design Rule/ Spec Feasibility 7 Design & 8 Simulation 11 Risk Assessment 3 10 Request For Proposal form required SPD, OPD,CPF BOM confirm & Process Review 9 Approve & Agreement 13 Risk Agreement 12 (Sales) Tooling/ Material 14 15 16 FAI & QML Build Schedule Preparation Customer s Qual 18 Testing Build & Analysis 17 & Shipping Approve & Agreement 19 Qualified Product 20 Ramp up 21 List Readiness
Amkor PLM UI
EPM Drawing View