Aras Innovator Solutions for Complex Materials. Copyright 2012 Ceradyne

Transcription

1 Aras Innovator Solutions for Complex Materials

2 Agenda About Ceradyne Problem Statements Aras Innovator Solutions Our Integrated Solutions for PLM & beyond Business Intelligence Why PLM/PDM? PLM Architectures & Elements Projects and Implementation Plan Projects Summary Lessons Learned

3 About Ceradyne Manufacturer of advanced technical ceramic products and components About 20 locations globally Markets Defense Industrial Automotive Nuclear Solar Electronic Medical Semiconductor And counting Product Diversification = Good for business But a significant challenge for IT

4 Global Process Coordination No Integrated Solutions Multiple platforms Islands of information & formats Inconsistent processes Redundant work between applications (lack of integration) Knowledge sharing challenges

5 Product Complexity & Increasing Pace of Change File Revision Control Mostly manual steps maintained by various users Lack of systematic ways to track & enforce revision control

6 Intellectual Property Control Security Intellectual property management concerns Risks of data loss

7 Real-Time Multi-site Collaboration Performance Concerns Remote locations with limited network bandwidths Data management challenges (require file replication)

8 Aras Innovator Solutions based for Complex Materials & Processes PDM QM DM PM PIM SCM CDI CRM PLM MDM Integration MES SAP Kronos Workforce Management Product Genealogy LIMS

9 LEAN Manufacturing, Six Sigma, & Solution Integrations LEAN Mfg (4M s) Workforce Management ELM SAP MES BUSINESS PROCESSES ARAS Innovator PLM/PDM & MDM Six Sigma (6σ) VSM, QFD, 7 Wastes, DFSS, DMAIC Variations

10 The BIG Y MAN (X 1 ) Workforce Management ELM SAP MACHINE (X 2 ) MES PRODUCT (Y) METHOD (X 3 ) ARAS Innovator PLM/PDM & MDM MATERIAL (X 4 ) Y = f(x)

11 Why PLM/PDM? Regulatory Compliances (Info Access Control) ITAR (International Traffic in Arms Regulations) Export Control SOX (Financial) IP (Intellectual Property Management) Information Management Policies Quality Record Retention Policies CAD Integration 3D Model, 2D Drawing, & Model Based Definition Data ϵ Materials

12 Purchase PLM Blueprint (Business Architecture) Components info, libraries System Design Electronic Design Mechanical Design Software Design Service Design Office ADM ADM ADM ADM Components info CSM PLM Functionalities: System Engineering Data Vault & Document Mgmt. Product Structure Mgmt. Workflow & Process Mgmt. Classification Notification & Communication Visualization & Red-lining Configuration Mgmt. Demand Mgmt. Program Mgmt. Components info, libraries B2B Supplier (co-mfg) Purchase Order Mfg order Prices, availability ERP MES Supplier (co-design) B2B B2C E-Business ADM = Application Data Management CSM = Component & Supplier Management MES = Manufacturing Execution System Central Viewing Hub Enterprise boundary Purchase Order

13 ARAS Innovator s Success Factors

14 Business Intelligence The So What Factor DATA => INFORMATION Business Processes Lack of Data Reactive Business Intelligence Prescriptive Business Intelligence Information Technology

15 Aras Innovator Implementation Map Ceradyne Confidential Red Distributed Vaults Yellow Global Access

16 Aras Innovator Projects Corrective Actions (EH&S) Document Management (with consulting from Razorleaf) PLM / PDM SolidWorks CAD Integration (Razorleaf) ECR and ECO Workflows (Razorleaf) Program Management (IT & Engineering) MLM (Finance, Supply Chain, Quality, & Operations) ELM (HR, Quality, & Operations) PLM / PDM SAP Integration (IT) Ceradyne Confidential Think Big, Start Small, Build & Verify Incrementally

17 Project Highlights Corrective Actions (EH&S) Low Risk Quick Hit Document Management (RazorLeaf) Regulatory Compliance Process Improvement Program Management (IT & Engineering) Aras Innovator PM

18 Project Highlights MLM (Material Lifecycle Management) SAP Aras Innovator MES (Manufacturing Execution System) SolidWorks CAD ELM (Employee Lifecycle Management) SAP Aras Innovator Kronos Workforce Management Microsoft SharePoint

19 Projects Summary Many Solutions One Platform PLM (Product Lifecycle Management) PDM (Product Data Management) MLM (Material Lifecycle Management) ELM (Employee Lifecycle Management) MDM (Master Data Management) Aras Innovator One Platform for Many Business Solutions

20 Key Lessons Learned Decisions, decisions, decisions Business leaders lead, IT manages Open source vs. subscription DIY vs. choosing a solution partner Be Different To Make a Difference w/ Aras Ceradyne Innovator Confidential in Your Organization