Section 1 Aerial Bundled Conductor (ABC) Low Voltage Mains and Services Asset Management THIS IS AN UNCONTROLLED DOCUMENT, THE READER MUST CONFIRM ITS VALIDITY BEFORE USE
Section 1 LV ABC v1.2 Page 2
Table of Contents 1 Scope...5 2 References...6 3 Definitions...7 4 Introduction...9 5 Design Information...10 5.1 General Practice...10 5.2 Risk assessment...10 5.3 Earthing...10 5.4 Design Data...10 6 Construction Information...12 6.1 General Practice...12 6.1.1 Supports... 12 6.2 Clearances...12 6.2.1 General... 12 6.2.2 Tree Clearances... 13 6.3 Low Voltage Supports...13 6.4 Augering...13 6.5 Foundations...13 6.6 Stays...14 6.7 General back filling and Compaction...14 6.8 In Line Connections...15 6.9 Connections to the Bundle...15 6.9.1 General... 15 6.9.2 Limit on Number of Connections to the Bundle... 15 6.9.3 Disconnections from the bundle... 15 6.10 Open points...15 6.10.1 General... 15 6.11 Appendix A GA Drawings and Materials Mains...16 6.12 Appendix B GA Drawings and Materials Services...37 6.13 Appendix C GA Drawings and Materials Pole Mounted Equipment...48 6.14 Appendix D GA Drawings and Materials Earthing...57 August 2012 OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 3
6.15 Appendix E Reference List of all Materials for this specification...61 6.16 Appendix F Design Data for Conductor ABC, 4 x 120mm 2...66 6.17 Appendix G Design Data for Conductor, ABC, 4 x 95mm 2...71 6.18 Appendix H Design Data for Conductor, ABC, 2 x 95mm 2...76 6.19 Appendix I Design Data for Conductor, ABC, 4 x 35mm 2...81 6.20 Appendix J Design Data for Conductor, ABC, 2 x 35mm 2...86 6.21 Appendix K Service Spans...91 6.22 Appendix L Un stayed Supports...93 6.23 Appendix M Stay base and angle conversion table...95 6.24 Full list of tables...96 6.25 Full list of figures...98 Revision Record Issue Date Prepared by Details 1.0 26/08/2010 Andy Horstead New document 1.1 11/03/2011 John Lowe Document rebranded 1.2 17/08/2012 Lee Strachan Reviewed for Publication on G81 Website Overhead Line Design Manual Section 1 LV ABC v1.2 Page 4
1 Scope This specification details the design and construction requirements for all new types of Low Voltage (LV) Aerial Bundled Conductor (ABC) lines and services, operating in the range up to and including 1kV. LV ABC structures can be considered as one of three distinct types for design and construction purposes: 1. LV ABC distribution networks supported on wood poles. 2. LV ABC service connections (excludes terminations within property). 3. LV ABC pole-mounted equipment. ABC conductors comprising the following number of cores and cross-sectional areas are used in the above lines: 4. Conductor, ABC, 2x35mm 2. 5. Conductor, ABC, 2x95mm 2. 6. Conductor, ABC, 4x35mm 2. 7. Conductor, ABC, 4x95mm 2. 8. Conductor, ABC, 4x120mm 2. These conductors are specified in more detail in EAS 00-0001and BS 7870-5. August 2012 OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 5
2 References The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. Standard Number BS 1990 BS EN ISO 9001 BS EN ISO 14001 UKPN EDS-06 0016 ENA TS 43-12 ENA TS 43-13 ENA TS 43-14 BS 7870-5 Standard Description Wood pole for overhead lines (power and telecommunications lines) Quality Management Systems Requirements Environmental Management Systems Specification with guidance for use LV Networks Earthing Design Insulated Aerial Bundled Conductors erection requirements of low voltage overhead distribution systems Aerial Bundled Conductors (ABC) insulated with cross-linked polyethylene for low voltage overhead distribution systems Conductor fittings and associated apparatus for use with LV aerial bundled conductors Low Voltage Aerial Bundled Conductors UKPN EM 01 Overhead line Construction Manual 2010 UKPN EDS 09-0019 UKPN EAS 00-0001 Safety signs and labelling of equipment UK Power Networks' Materials List (Overhead Lines) March 2011 Overhead Line Design Manual Section 1 LV ABC v1.2 Page 6
3 Definitions ABC CNE UKPN UK Power Networks DMS EDS ENA TS FoS GA JC,s IPC Manufacturer NI PME SJI XLPE Aerial Bundled Conductor Combined Neutral Earth UK Power Networks UK Power Networks Document Management System Engineering Design Standard Energy Networks Association Technical Specification Factor of Safety General Arrangement Job Cards Insulation Piercing Connector An organisation supplying equipment for use on networks owned by UK Power Networks Not Illustrated (i.e. item numbers on Figures). Protective Multiple Earthing Specific Job Instructions Cross-linked Polyethylene August 2012 OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 7
March 2011 Overhead Line Design Manual Section 1 LV ABC v1.2 Page 8
4 Introduction The body of this specification covers general design and construction requirements. How to construct and maintain ABC is detailed in a separate manual known as the Overhead Line Construction Manual. Appendix A to Appendix C of this document comprises General Arrangement (GA) drawings with associated lists of materials for LV ABC structures as follows: 1. Appendix A comprises GAs for LV ABC distribution networks supported on wood poles. (Note that inside and outside angles are not as defined in ENA TS 43-12.) 2. Appendix B comprises GAs for LV ABC service connections, followed by a GA summarising ABC and CNE service spans 3. Appendix C comprises GAs for LV ABC pole-mounted equipment. Each list of materials identifies the components included in the associated GA and which supplementary items are needed to complete that structure. Variations within each GA for different conductors are covered by different columns in the associated list of materials. Note that the lists of materials for the connections and plant shown in Appendix B and Appendix C do not include the materials for the associated GA structure; many combinations are possible and it is not practical to cover every possible structure/connection variation here. (Refer to Appendix A for approved GA structures and materials.) Appendix E Reference List of all Materials for this specification comprises a reference list of all materials used within this specification. Appendixes F to M are tables of design data for this specification: one Appendix for each ABC type. This specification fits into the overall design and construction process as outlined by the following process summary: (a) Carry out a risk assessment. (b) Generate a proposal taking into account the risk assessment. (c) Generate a proposal for a new line. (d) Choose a proposed route and a line survey carried out. (e) Plot pole positions, heights, clearances, and develop a line profile. (Note that the development of a line profile will require some data and parameters from Appendix F and subsequent Appendices.) (f) Compile a list of materials using the GAs and supplementary items identified in this specification (Appendix A, Appendix B, Appendix C and appropriate ES and/or ENA TS). The GAs and supplementary items shall be selected and used in accordance with the design and construction information given below and the data given in subsequent Appendices. August 2012 OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 9
Appendix M provides a table to give distances in metres from pole base to stay base dependant on pole size. This has been provided to support the minimum angle of stay column provided in Appendix F to J. 5 Design Information 5.1 General Practice Lines shall be designed using the GAs and supplementary items from Appendix A, Appendix B, Appendix C and the data from Appendix F to M, etc. The following information shall be taken into account during the design process. 5.2 Risk assessment A risk assessment shall be carried out at the commencement of the design work to identify the site specific safety hazards. The design shall incorporate mitigation measures to control the risks, identified in the risk assessment, associated with the construction, operation and maintenance of the proposed overhead line and its suitability compared with an underground cable solution. 5.3 Earthing System earthing shall meet the requirements of the current UK Power Networks LV Network Earthing Design Manual EDS 06 0016. To provide a PME network the connection from the neutral of the bundle to the earth electrode(s) shall be installed and connected in accordance with the drawings given in Appendix D. (The PME connections are split across two drawings, because all pole mounted equipment GAs incorporate connections from bundle neutral to neutral/earth as mandatory requirements.) 5.4 Design Data Each set of design data (Appendix F to M) contains all the information necessary for the conductor bundle specified, with the exception of poles supporting electrical plant. Design parameters used to construct the tables of design data are given for reference. Note that the basic span for this design is 50m. If ABC is to be installed onto an existing pole it is then assumed that the pole depth will be 1500 mm. The maximum wind loading span shall then be limited to the figures supplied in Table 6 and Table 12 (Appendix F and G). If an existing pole has to be changed due to decay or clearance problems then refer to tables for planting depth for new build. March 2011 For poles supporting electrical plant, strut loadings need to be re-calculated as necessary. (Note that 1000kg additional weight can be approximated to 1000kgf additional loading for this purpose.) Data in Appendix F to J, etc, are based on the minimum pole diameters included in BS 1990. In practice, if it is found that strut loadings exceed the values given in Appendix F to J, etc, the minimum pole top diameter needs to be re-calculated. Maximum service spans shall be in accordance with Figure 15: Concentric Service Spans and Figure 16: ABC Service Spans. Overhead Line Design Manual Section 1 LV ABC v1.2 Page 10
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6 Construction Information 6.1 General Practice Construction practices shall be in accordance with the UK Power Networks Overhead Line Construction Manual. For reference, ABC phases and neutral shall be identified by the number of ribs on the insulation as follows: Phase L1: 1 rib. Phase L2: 2 ribs. Phase L3: 3 ribs. Neutral: fully ribbed. (Note that this applies whenever ABC is used; e.g. when neutral is run down the pole for connection to the neutral/earth connection.) 6.1.1 Supports All fittings supporting the ABC system shall provide an insulating barrier rated at 1000V between the core insulation and the mechanical attachment. The ABC shall be attached in such a manner that it cannot make contact with any metalwork or stays. The maximum pole height for a service or service line shall be 9 metres. Weak links will be used on all poles except for the following: 1. Terminal poles 2. Section poles or 3. Either side of a road crossing. 6.2 Clearances 6.2.1 General Clearances from external objects and structures (e.g. buildings, trees and roads) shall comply with ENA TS 43-12 In-line construction clearances shall comply with those specified in the specific job instructions detailed in the Overhead Line Construction Manual. In addition to the above, the following rules shall be followed: March 2011 1. Wherever possible, ABC conductors shall not pass directly over buildings and roofs. 2. Wherever it is necessary to over sail a building or roof, the relevant span shall not contain any in-line connections. 3. Where ABC is attached to a building which has a thatched roof, the attachment shall be a minimum of 0.5m from the thatched roof. 4. Once terminated, ABC shall be converted to concentric cable or insulated and sheathed (mechanically protected) cable within 0.5m of the point of attachment to a Overhead Line Design Manual Section 1 LV ABC v1.2 Page 12
building. Service cable lead-ins into the building shall be installed in accordance with the Overhead Line Construction Manual. 6.2.2 Tree Clearances Where an ABC system is erected through trees, the following points shall be considered: 1. For additional information regarding overhead line clearances, refer to ENA TS 43-12. 2. Risks of the ABC being abraded by trees. 3. Sag variations and conductor swing due to the effects of the wind. 4. The effect of wind and snow loading on trees or branches bearing onto the ABC. 5. The danger of trees providing climbing access. 6. The amount of tree cutting required for ABC compared with conventional open wire systems can be significantly reduced. However, the XLPE insulation is susceptible to abrasion and shall not be allowed to come into contact with tree trunks, mature branches or heavy outer growth, under any circumstances. 7. Clearances through trees shall take account of maximum and minimum conductor sags, conductor swing and the anticipated tree growth rate and cutting periods. 6.3 Low Voltage Supports All supports shall be fitted with a Safety Sign (Danger of Death) in accordance with UK Power Networks EDS 09-0019. 6.4 Augering Augering the pole hole is the preferred method when the ground is suitable. After pole erection, the remaining hole shall be backfilled with suitable material based on soil condition. If there is a risk of movement due to poor soil conditions then a suitable cement mixture shall be used. 6.5 Foundations Un-stayed angle poles shall be installed 0.5m deeper than the planting depth given in the Appendices to this specification. (Care shall be taken when planning un-stayed angle poles, particularly near walls.) August 2012 OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 13
6.6 Stays Only the following types of stay are suitable for lines designed to this specification: Load-lock anchors (Light) Screw-in (Heavy) Concrete blocks: Light 500 x 300 x 90mm Heavy 640 x 430 x 140mm Refer to tables for staying arrangements. Heavy duty stay plates are useful for structures of restricted height: the overall distance between the fixing at the top of the pole and the stay insulator is less than that of an equivalent pole-top make-off. March 2011 The distance of the stay-base from the pole-base are given in Appendix F J using angles in degrees from 0 o to 45 o measured between the pole and stay. This information is then supported by a further table 42 provided in Appendix M which gives the spread in metres between the stay and the pole at ground level. 6.7 General back-filling and Compaction All holes shall be backfilled with the excavated material but consideration should be given to soil condition. It may be necessary to import suitable material which can be mixed with a cement based compound for reinstatement around the pole. Overhead Line Design Manual Section 1 LV ABC v1.2 Page 14
Any poles erected in the highway (excluding grass verges) shall be backfilled with suitable material with reference to NRSWA requirements. 6.8 In-Line Connections Compression fittings shall be used for all tension and in line non-tension connections. (Under no circumstances shall IPC s) be used to make in-line connections.) 6.9 Connections to the Bundle 6.9.1 General Only ABC to ABC connections to the conductor bundle are permitted. Table 1 Number of IPC s required for Mains and service connections Scenario Phase Neutral 120mm² Mains or Service 1 double bolt IPC 2 double bolt IPCs 95mm² Mains or Service 1 single bolt IPC 2 single bolt IPCs 35mm² Mains or Service 1 single bolt IPC 2 single bolt IPCs 6.9.1.1 Service Connections For single phase and three phase connections to 95mm 2 ABC and below, one single-bolt IPC shall be used on each phase conductor and two single-bolt IPC s shall be used on the neutral/earth conductor. For single phase and three phase connections to 120mm 2 ABC, one double-bolt IPC shall be used on each phase conductor and two double-bolt IPC s shall be used on the neutral/earth conductor (as illustrated in the appropriate GAs). 6.9.1.2 Mains Connections For all mains connections to 95mm 2 and below, one single-bolt IPC shall be used on each phase conductor and two single-bolt IPC s shall be used on the neutral/earth conductor For all mains connections to 120mm 2, one, double-bolt IPC shall be used on each phase conductor and two, double-bolt IPCs shall be used on the neutral/earth conductor (as illustrated in the appropriate GAs). 6.9.2 Limit on Number of Connections to the Bundle Only two single phase or two three phase connection to the bundle is permitted at any pole position. If this number of connections is to be exceeded then a distribution box is to be provided. 6.9.3 Disconnections from the bundle IPC s shall not be removed from the bundle. Disconnections shall be made on the ABC tail. Refer to the appropriate SJI in the Overhead Lines Construction Manual for method of disconnection. 6.10 Open points 6.10.1 General The following method is adopted when creating or replacing an open point. August 2012 1. Fuse Links see Figure 18 OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 15
6.11 Appendix A GA Drawings and Materials - Mains Table 2: List of GA Drawings and Materials - Mains Figure Drawing Title Figure 1: Figure 2: Equipment) ABC General Drawing Arrangement ABC Stay Arrangement, Make-Off (No Auxiliary Pole-Mounted Figure 3: ABC Stay Arrangement, Make-Off (Restricted Height or Auxiliary Pole-Mounted Equipment) Figure 4: ABC Stay Arrangement, Stay Plate (Restricted Height, Auxiliary Pole-Mounted Equipment or Live Line Working) Figure 5: Figure 6: Figure 7: Figure 8: Figure 9: Figure 10: ABC Intermediate GA (Inside Angle up to 60o Line Deviation) ABC Intermediate GA (Outside Angle up to 30o Line Deviation) ABC Angle Section GA (up to 20o Line Deviation) ABC Angle Section GA (20o to 90o Line Deviation) ABC Terminal GA ABC Tee-off Intermediate GA March 2011 Overhead Line Design Manual Section 1 LV ABC v1.2 Page 16
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Figure 1: ABC General Drawing Arrangement March 2011 Overhead Line Design Manual Section 1 LV ABC v1.2 Page 18
Figure 2: ABC Stay Arrangement, Make-Off (No Auxiliary Pole-Mounted Equipment) August 2012 OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 19
Ref No Component (Manufacturer s references are available in UKPN EAS 00-0001) Stores No 1 Pole-top make-off, 7/3.25mm 08237U or 08244Y 2 Guy grip dead-end, 7/3.25mm 09532A or 08233F or 08245J 3 Insulator, stay, LV, ENA TS type 1, 110kN MFL 08911W 4 Stay wire, 7/3.25mm, 1150 grade 08316A or 13816S 5 Steelwork, thimble, stay, type 1 09924P 6 & 7 Anchor, stay, load lock 0944D and/or 0944T - Staples, wire [NI] ** TBA - Stay marker [NI] *** 13818M 1 Pole-top make-off, 7/4.00mm 08237U or 08244Y 2 Guy grip dead-end, 7/4.00mm 09354U, 09532A, 08233F or 08245J 3 Insulator, stay, LV, ENA TS type 1, 110kN MFL 08911W 4 Stay wire, 7/4.00mm, 1150 grade 08315Q or 13817C 5 Steelwork, thimble, stay, type 1 09924P 6 & 7* Anchor, stay rod, type 2 Concrete stay block, 640 x 430 x 140 09735S 09447X 6 & 7* Anchor, stay, screw-in, 8", single helix 08719K 6 & 7* Anchor, stay, screw-in, 10", single helix 08720F 6 & 7* Anchor, stay, screw-in, 10", twin helix 08725E 6 & 7* Anchor, stay, screw-in, 12", single helix 08721Q 6 & 7* Anchor, stay, screw-in, 14", single helix 08730P - Staples, wire [NI] ** TBA - Stay marker [NI] *** 13818M March 2011 Overhead Line Design Manual Section 1 LV ABC v1.2 Page 20
Figure 3: ABC Stay Arrangement, Make-Off (Restricted Height or Auxiliary Pole-Mounted Equipment) August 2012 OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 21
Ref No Component (Manufacturer s references are available in UKPN EAS 00-0001) Stores No 1 Pole-top make-off, 7/3.25mm 08237U or 08244Y 2 Stay wire splice, 7/3.25mm 09356P 3 Stay wire, 7/3.25mm, 1150 grade 08316A or 13816S 4 Guy grip dead-end, 7/3.25mm 09532A or 08233F or 08245J 5 Insulator, stay, LV, ENA TS type 1, 110kN MFL 08910M 6 Steelwork, thimble, stay, type 1 09924P 7 & 8 Anchor, stay, load lock 0944D and/or 0944T - Staples, wire [NI] ** TBA - Stay marker [NI] *** 13818M 1 Pole-top make-off, 7/4.00mm 08237U or 08244Y 2 Stay wire splice, 7/4.00mm 09357Y 3 Stay wire, 7/4.00mm, 1150 grade 08315Q or 13817C 4 Guy grip dead-end, 7/4.00mm 09354U, 09532A, 08233F or 08245J 5 Insulator, stay, LV, ENA TS type 1, 110kN MFL 08911W 6 Steelwork, thimble, stay, type 1 09924P 7 & 8* Anchor, stay rod, type 2 Concrete stay block, 640 x 430 x 140 09735S 09447X 7 & 8* Anchor, stay, screw-in, 8", single helix 08719K 7 & 8* Anchor, stay, screw-in, 10", single helix 08720F 7 & 8* Anchor, stay, screw-in, 10", twin helix 08725E 7 & 8* Anchor, stay, screw-in, 12", single helix 08721Q 7 & 8* Anchor, stay, screw-in, 14", single helix 08730P - Staples, wire [NI] ** TBA - Stay marker [NI] *** 13818M March 2011 Overhead Line Design Manual Section 1 LV ABC v1.2 Page 22
Figure 4: ABC Stay Arrangement, Stay Plate (Restricted Height, Auxiliary Pole-Mounted Equipment or Live Line Working) August 2012 OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 23
Ref No Component (Manufacturer s references are available in UKPN EAS 00-0001) Stores No 1 Steelwork, stay plate, heavy duty TBA - Bolt, M20, length 260mm, c/w hex full nut [NI] 13370X - Washer, square curved, M20 [NI] 13803U 2 Guy grip dead-end, 7/3.25mm 09532A or 08233F or 08245J 3 Steelwork, thimble, stay, type 1 09924P 4 Stay wire, 7/3.25mm, 1150 grade 08316A or 13816S 5 Insulator, stay, LV, ENA TS type 1, 110kN MFL 08910M 6 & 7 Anchor, stay, load lock 0944D and/or 0944T - Stay marker [NI] ** 13818M 1 Steelwork, stay plate, heavy duty TBA - Bolt, M20, length 260mm, c/w hex full nut [NI] 13370X - Washer, square curved, M20 [NI] 13803U 2 Guy grip dead-end, 7/4.00mm 09354U, 09532A, 08233F or 08245J 3 Steelwork, thimble, stay, type 1 09924P 4 Stay wire, 7/4.00mm, 1150 grade 08315Q or 13817C 5 Insulator, stay, LV, ENA TS type 1, 110kN MFL 08911W 6 & 7* Anchor, stay rod, type 2 Concrete stay block, 640 x 430 x 140 09735S 09447X 6 & 7* Anchor, stay, screw-in, 8", single helix 08719K 6 & 7* Anchor, stay, screw-in, 10", single helix 08720F 6 & 7* Anchor, stay, screw-in, 10", twin helix 08725E 6 & 7* Anchor, stay, screw-in, 12", single helix 08721Q 6 & 7* Anchor, stay, screw-in, 14", single helix 08730P - Stay marker [NI] ** 13818M March 2011 Overhead Line Design Manual Section 1 LV ABC v1.2 Page 24
Figure 5: ABC Intermediate GA (Inside Angle up to 60 o Line Deviation) Alternative arrangement showing weak link August 2012 OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 25
Materials for Figure 5: ABC Intermediate GA (Inside Angle up to 60o Line Deviation) Conductor ABC, 2x35mm 2 ABC, 2x95mm ABC, 4x35mm 2 ABC, 4x95mm 2 ABC, 4x120mm 2 Ref no Component (Manufacturer s references are available in UKPN EAS 00-0001) Stores No 1 Nut, M20, open-ended hook, ABC 09375W or 08365J 1 1 1 1 1 2 Conductor fitting, clamp, suspension, ABC, 2/4x35mm 2 08372N - - 1-1 2 Conductor fitting, clamp, suspension, ABC, 2x95mm 2 08369X - - - 1-2 Conductor fitting, clamp, suspension, ABC, 4x95mm 2 08374H - 1 - - - 2 Conductor fitting, clamp, suspension, ABC, 4x120mm 2 08367D 1 - - - - 3 Washer, square curved, M20 08302C 1 1 1 1 1 4 Bolt, M20 * 1 1 1 1 1 5 Wood pole * 1 1 1 1 1 Notice, danger of death [NI] 20010P 1 1 1 1 1 Supplementary components needed to complete the structure 6 Stay * As required ACD [NI] 08136C As required 7 Conductor fitting, clamp, weak link suspension, ABC [NI] 09385F ** As required Notices [NI] * As required * Select from specification identified in previous column. 7 ** The adjacent drawing is for Illustration purposes to show position for the weak link if required as per 6.1.1Supports March 2011 Overhead Line Design Manual Section 1 LV ABC v1.2 Page 26
Figure 6: ABC Intermediate GA (Outside Angle up to 30 o Line Deviation) Alternative arrangement showing weak link August 2012 OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 27
Materials for Figure 6: ABC Intermediate GA (Outside Angle up to 30o Line Deviation) Conductor ABC, 2x35mm 2 ABC, 2x95mm 2 ABC, 4x35mm 2 ABC, 4x95mm 2 ABC, 4x120mm 2 Ref No Component (Manufacturer s references are available in UKPN EAS 00-0001) Stores No 1 Steelwork, hook outrigger, pole, ABC 09376G 1 1 1 1 1 2 Conductor fitting, clamp, suspension, ABC, 2/4x35mm 2 08865W - - 1-1 2 Conductor fitting, clamp, suspension, ABC, 2x95mm 2 08866G - - - 1-2 Conductor fitting, clamp, suspension, ABC, 4x95mm 2 08867R - 1 - - - 2 Conductor fitting, clamp, suspension, ABC, 4x120mm 2 08868B 1 - - - - 3 Washer, square curved, M20 08302C 1 1 1 1 1 4 Bolt, M20, 320mm 09372S 1 1 1 1 1 5 Wood pole * 1 1 1 1 1 Notice, danger of death [NI] 20010P 1 1 1 1 1 Supplementary components needed to complete the structure 6 Stay * As required ACD [NI] 08136C As required 7 Conductor fitting, clamp, weak link suspension, ABC [NI] 09385F ** As required Notices [NI] e.g pole number * As required * Select from specification identified in previous column. 7 ** The adjacent drawing is for Illustration purposes to show position for the weak link if required as per 6.1.1Supports March 2011 Overhead Line Design Manual Section 1 LV ABC v1.2 Page 28
Figure 7: ABC Angle Section GA (up to 20 o Line Deviation) August 2012 OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 29
Materials for Figure 7: ABC Angle Section GA (up to 20o Line Deviation) Conductor ABC, 2x35mm 2 ABC, 2x95mm 2 ABC, 4x35mm 2 ABC, 4x95mm 2 ABC, 4x120mm 2 Ref No Component (Manufacturer s references are available in UKPN EAS 00-0001) Stores No 1 Conductor fitting, clamp, anchor, 2x35mm 2 08857H - - - - 2 1 Conductor fitting, clamp, anchor, 2x95mm 2 08858S - - - 2-1 Conductor fitting, clamp, anchor, 4x35mm 2 08859C - - 2 - - 1 Conductor fitting, clamp, anchor, 4x95mm 2 08860X - 2 - - - 1 Conductor fitting, clamp, anchor, 4x120mm 2 08861H 2 - - - - 2 Bolt, eye, M20, 300mm 08052X 1 1 1 1 1 3 Conductor fitting, compression non tension, ABC, 08740X - - 4-2 35mm 2 3 Conductor fitting, compression non tension, ABC, 08743C - 4-2 - 95mm 2 3 Conductor fitting, compression non tension, ABC, 120mm 2 08744M 4 - - - - 4 Washer, square curved, M20 08302C 2 2 2 2 2 5 Nut, eye, M20 08057W 1 1 1 1 1 6 Wood pole * 1 1 1 1 1 Notice, danger of death (wood poles) [NI] 20010P 1 1 1 1 1 Supplementary components needed to complete the structure 7 Stay * As required 8 Cleat, stand-off, plastic, ABC TBA As required ACD [NI] * As required Notices [NI] e.g pole number * As required * Select from specification identified in previous column. March 2011 Overhead Line Design Manual Section 1 LV ABC v1.2 Page 30
Figure 8: ABC Angle Section GA (20 o to 90 o Line Deviation) August 2012 OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 31
Materials for Figure 8: ABC Angle Section GA (20o to 90o Line Deviation) Conductor ABC, 2x35mm 2 ABC, 2x95mm 2 ABC, 4x35mm 2 ABC, 4x95mm 2 ABC, 4x120mm 2 Ref No Component (Manufacturer s references are available in UKPN EAS 00-0001) Stores No 1 Conductor fitting, clamp, anchor, 2x35mm 2 08857H - - - - 2 1 Conductor fitting, clamp, anchor, 2x95mm 2 08858S - - - 2-1 Conductor fitting, clamp, anchor, 4x35mm 2 08859C - - 2 - - 1 Conductor fitting, clamp, anchor, 4x95mm 2 08860X - 2 - - - 1 Conductor fitting, clamp, anchor, 4x120mm 2 08861H 2 - - - - 2 Bolt, eye, M20, 300mm 08052X 2 2 2 2 2 3 Washer, square curved, M20 08302C 2 2 2 2 2 4 Wood pole * 1 1 1 1 1 Notice, danger of death (wood poles) [NI] 20010P 1 1 1 1 1 Supplementary components needed to complete the structure 5 Stay * As required ACD [NI] * As required Notices [NI] e.g pole number * As required * Select from specification identified in previous column. March 2011 Overhead Line Design Manual Section 1 LV ABC v1.2 Page 32
Figure 9: ABC Terminal GA August 2012 OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 33
Materials for Figure 9: ABC Terminal GA Conductor ABC, 2x35mm 2 ABC, 2x95mm 2 ABC, 4x35mm 2 ABC, 4x95mm 2 ABC, 4x120mm 2 Ref No Component (Manufacturer s references are available in UKPN EAS 00-0001) Stores No 1 Conductor fitting, clamp, anchor, 2x35mm 2 08857H - - - - 2 1 Conductor fitting, clamp, anchor, 2x95mm 2 08858S - - - 2-1 Conductor fitting, clamp, anchor, 4x35mm 2 08859C - - 2 - - 1 Conductor fitting, clamp, anchor, 4x95mm 2 08860X - 2 - - - 1 Conductor fitting, clamp, anchor, 4x120mm 2 08861H 2 - - - - 2 Bolt, eye, M20, 300mm 08052X 1 1 1 1 1 3 Conductor fitting, cap, end, ABC 08881A 4 4 4 2 2 4 Washer, square curved, M20 08302C 2 2 2 2 2 5 Wood pole * 1 1 1 1 1 Notice, danger of death (wood poles) [NI] 20010P 1 1 1 1 1 Supplementary components needed to complete the structure 6 Stay * As required ACD [NI] * As required Notices [NI] e.g pole number * As required * Select from specification identified in previous column. March 2011 Overhead Line Design Manual Section 1 LV ABC v1.2 Page 34
Figure 10: ABC Tee-off Intermediate GA Note This drawing illustrates connections for a 120mm 2 ABC. For connections of 95mm 2 and below refer to the material lists. August 2012 OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 35
Materials for Figure 10: ABC Tee-off Intermediate GA Conductor ABC, 2x35mm 2 ABC, 2x95mm 2 ABC, 4x35mm 2 ABC, 4x95mm 2 ABC, 4x120mm 2 Ref No Component (Manufacturer s references are available in UKPN EAS 00-0001) Stores No 1 Conductor fitting, clamp, suspension, ABC, 2/4x35mm 2 08865W - - 1-1 1 Conductor fitting, clamp, suspension, ABC, 2x95mm 2 08866G - - - 1-1 Conductor fitting, clamp, suspension, ABC, 4x95mm 2 08867R - 1 - - - 1 Conductor fitting, clamp, suspension, ABC, 4x120mm 2 08868B 1 - - - - 2 Nut, M20, open-ended hook, ABC 09375W 1 1 1 1 1 3 Conductor fitting, insulating piercing connector, ABC, 35mm 2 08845E - - 5-3 ABC, 35mm 2, single bolt 3 Conductor fitting, insulating piercing connector, ABC, 95mm 2 08846P - 5-3 - ABC, 95mm 2, single bolt 3 Conductor fitting, insulating piercing connector, ABC, 120mm 2 08848J 5 - - - - ABC, 120mm 2,double bolt 4 Conductor fitting, clamp, anchor, 2x35mm 2 08857H - - - - 2 4 Conductor fitting, clamp, anchor, 2x95mm 2 08858S - - - 2-4 Conductor fitting, clamp, anchor, 4x35mm 2 08859C - - 2 - - 4 Conductor fitting, clamp, anchor, 4x95mm 2 08860X - 2 - - - 4 Conductor fitting, clamp, anchor, 4x120mm 2 08861H 2 - - - - 5 Bolt, eye, M20, 300mm 08052X 1 1 1 1 1 6 Washer, square curved, M20 08302C 1 1 1 1 1 7 Wood pole * 1 1 1 1 1 Notice, danger of death (wood poles) [NI] 20010P 1 1 1 1 1 Supplementary components needed to complete the structure 8 Stay * As required ACD [NI] * As required Cable tie [NI] TBA As required Cleat, stand-off, plastic, ABC [NI] TBA As required Notices [NI] e.g pole number * As required * Select from specification identified in previous column. March 2011 Overhead Line Design Manual Section 1 LV ABC v1.2 Page 36
6.12 Appendix B GA Drawings and Materials Services Table 3: List of GA Drawings and Materials Services Figure Figure 11: Figure 12: Figure 13: Figure 14: Figure 15: Figure 16: Drawing Title ABC Service Connection (Three Phase) GA Concentric Service Connection GA Insulated Open Wire Service Connection GA Street Lighting Service Connection GA Concentric Service Spans ABC Service Spans August 2012 OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 37
March 2011 Overhead Line Design Manual Section 1 LV ABC v1.2 Page 38
Figure 11: ABC Service Connection (Three Phase) GA Note This drawing illustrates connections for 95mm 2 ABC and below. For connections of 120mm 2 and below refer to the material lists. August 2012 OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 39
Materials for Figure 11: ABC Service Connection (Three Phase) GA Conductor ABC, 4x35mm 2 ABC, 4x95mm 2 ABC, 4x120mm 2 Ref No Component (Manufacturer s references are available in UKPN EAS 00-0001) Stores No 1 Conductor fitting, cap, end, ABC 08881A 4 4 4 2 2 2 Conductor fitting, insulating piercing connector, ABC, 35mm 2 ABC, 35mm 2, single bolt Conductor fitting, insulating piercing connector, ABC, 95mm 2 ABC, 35mm 2, single bolt Conductor fitting, insulating piercing connector, ABC, 120mm 2 ABC, 35mm 2, double bolt 08845E - - 5 08847Y - 5-08848J 5 - - 3 Steelwork, hook bolt, pole, ABC 09372S 1 1 1 4 Conductor fitting, clamp, anchor, 4x35mm 2 08859C - - 1 4 Conductor fitting, clamp, anchor, 4x95mm 2 08860X - 1-4 Conductor fitting, clamp, anchor, 4x120mm 2 08861H 1 - - Supplementary components needed to complete the structure 5 Cleat, stand-off, plastic, ABC TBA As required 6 Cable tie TBA As required March 2011 Overhead Line Design Manual Section 1 LV ABC v1.2 Page 40
Figure 12: Concentric Service Connection GA (3ph service cable shown) Note This drawing illustrates connections for 95mm 2 ABC and below. For connections of 120mm 2 refer to the material lists. August 2012 OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 41
Materials for Figure 12: Concentric Service Connection GA single phase Conductor CNE, 1-phase, 35mm 2 Ref No Component (Manufacturer s references are available in UKPN EAS 00-0001) Stores No 1 Conductor fitting, cap, end, ABC 08885P 2 2 2 2 Conductor fitting, insulating piercing connector, ABC, 35mm 2 ABC, 35mm 2, single bolt Conductor fitting, insulating piercing connector, ABC, 95mm 2 ABC, 35mm 2, single bolt Conductor fitting, insulating piercing connector, ABC, 120mm 2 ABC, 35mm 2, double bolt 08845E 3** 08847Y 3** 08848J 3** 3 Conductor fitting, non-tension, ABC tailed out fitting to match CNE * 2 4 Cable termination, break-out kit, 2-core 02805T 02806D 5 Cable, CNE, 1-phase * L* 6 Conductor fitting, helical dead end, CNE, 1-phase * 1 7 Insulator, coach screw, service 08927P 1 Conductor CNE, 3-phase, 35mm 2 1 Ref No Component Stores No 1 Conductor fitting, cap, end, ABC 08885P 4 2 2 2 Conductor fitting, insulating piercing connector, ABC, 35mm 2 ABC, 35mm 2, single bolt Conductor fitting, insulating piercing connector, ABC, 95mm 2 ABC, 35mm 2, single bolt Conductor fitting, insulating piercing connector, ABC, 120mm 2 ABC, 35mm 2, double bolt 08845E 5** 08847Y 5** TBA 5** 3 Conductor fitting, non-tension, ABC tailed out fitting to match CNE * 4 4 Cable termination, break-out kit, 4-core 02805T 02806D 5 Cable, CNE, 3-phase 05177J L* 6 Conductor fitting, helical dead end, CNE, 3-phase 08243P 1 7 Insulator, coach screw, service 08927P 1 1 March 2011 Supplementary components needed to complete the structure for 3ph and single 1ph services 8 Cleat, stand-off, plastic, ABC TBA As req d 9 Cable tie TBA As req d L* Length as required. * Select from specification identified in previous column. ** Select to fit ABC. Overhead Line Design Manual Section 1 LV ABC v1.2 Page 42
Figure 13: Insulated Open Wire Service Connection GA Note This drawing illustrates connections for 95mm 2 ABC and below. For connections of 120mm 2 refer to the material lists. August 2012 OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 43
Materials for Figure 13: Insulated Open Wire Service Connection GA Conductor Insulated open-wire Ref No Component (Manufacturer s references are available in UKPN EAS 00-0001) Stores No 1 Conductor, ABC, 2x35mm 2 06200R L* 1 Conductor, ABC, 2x95mm 2 06202L L* 1 Conductor, ABC, 4x35mm 2 06205Q L* 1 Conductor, ABC, 4x95mm 2 06207K L* 1 Conductor, ABC, 4x120mm 2 06208U L* 2 2 2 2 2 2 Conductor fitting, insulating piercing connector, ABC, 35mm 2 ABC, 35mm 2, single bolt Conductor fitting, insulating piercing connector, ABC, 95mm 2 ABC, 35mm 2, single bolt Conductor fitting, insulating piercing connector, ABC, 95mm 2 ABC, 95mm 2, single bolt Conductor fitting, insulating piercing connector, ABC, 120mm 2 ABC, 35mm 2, double bolt Conductor fitting, insulating piercing connector, ABC, 120mm 2 ABC, 95mm 2, double bolt Conductor fitting, insulating piercing connector, ABC, 120mm 2 ABC, 120mm 2, double bolt 08845E ** 08847Y ** 08846P ** 08848J ** 08848J ** 08848J ** 3 Conductor fitting, cap, end, ABC 08881A 4 4 4 4 Conductor fitting, non-tension, ABC, 35mm 2 tail 400mm long transformed insulated wire Conductor fitting, non-tension, ABC, 95mm 2 tail 400mm long transformed insulated wire Conductor fitting, non-tension, ABC, 120mm 2 tail 400mm long transformed insulated wire * *** * *** * *** 5 Insulator, coach screw, service 08927P 4 6 Conductor fitting, helical dead end * 4 Supplementary components needed to complete the structure 7 Cleat, stand-off, plastic, ABC TBA As req d 8 Cable tie TBA As req d March 2011 L* Length as required. * Select to fit insulated wire from specification identified in previous column. ** Select to fit ABC (5 required for three phase; 3 required for single phase). *** Select to fit ABC and insulated wire from specification identified in previous column (4 required for three phase; 2 required for single phase). Overhead Line Design Manual Section 1 LV ABC v1.2 Page 44
Figure 14: Street Lighting Service Connection GA Note This drawing illustrates connections for 95mm 2 ABC and below. For connections of 120mm 2 refer to the material lists. August 2012 Lamp, control gear and tails are the property of the local Street Lighting Authority OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 45
Materials for Figure 14: Street Lighting Service Connection GA Conductor ABC, all Ref No Component (Manufacturer s references are available in UKPN EAS 00-0001) Stores No 1 Conductor fitting, cap, end, ABC 08881A 2 2 2 2 Conductor fitting, insulating piercing connector, ABC, 35mm 2 ABC, 35mm 2, single bolt Conductor fitting, insulating piercing connector, ABC, 95mm 2 ABC, 35mm 2, single bolt Conductor fitting, insulating piercing connector, ABC, 120mm 2 ABC, 35mm 2, double bolt 08845E * 08847Y * 08848J * 3 Conductor, ABC, 2x35mm 2 06200R L* 4 Conductor fitting, compression non tension, ABC, 35mm 2 Al 16mm 2 08765P 08757A 5 Cable termination, break-out kit, 2-core 02805T 1 6 Cable, Concentric, 1-phase, 4mm 2 or 16mm 2 TBA L* 7 Service box cut-out (diamond) 08361U 1 7 Cut-Out Street Lighting PME 25 Amp 12000K 1 Supplementary components needed to complete the structure 8 Cleat, stand-off, plastic, ABC TBA As req d 9 Local Authority Street Light Tails TBA As req d 2 L* Length as required. * Select to fit ABC. March 2011 Overhead Line Design Manual Section 1 LV ABC v1.2 Page 46
Figure 15: Concentric Service Spans Figure 16: ABC Service Spans Table 11.1 Service Clearances Location Along the line of hedgerows, fences and boundary walls 4.0 etc. Domestic driveways with an access width of 2.5 m or less 4.3 which is defined by gateposts, hedges or other fixed features. Between buildings where there is no vehicular access. 3.5 Minimum Clearance (m) August 2012 Normal Ground 3.5 OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 47
6.13 Appendix C GA Drawings and Materials Pole Mounted Equipment Table 4: List of GA Drawings and Materials Pole Mounted Equipment Figure Figure 17: Figure 18: Figure 19: Figure 20: Drawing Title ABC to Two Distribution Boxes ABC to ABC via Fuses GA ABC Intermediate with Cable Termination and LV Fuses GA ABC Terminal with Cable Termination and LV Fuses GA March 2011 Overhead Line Design Manual Section 1 LV ABC v1.2 Page 48
Figure 17: ABC to Two Distribution Boxes Note This drawing illustrates connections for 120mm 2 ABC. For connections of 95mm 2 and below refer to the material lists. August 2012 Please ensure that ABC droppers (Ref No 3) are adequately cleated to the pole as above drawing is for illustration purposes only. OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 49
Materials for Figure 17: ABC to Two Distribution Boxes Conductor ABC, 4x95mm 2 Ref No Component (Manufacturer s references are available in UKPN EAS 00-0001) Stores No 1 Conductor fitting, cap, end, ABC 08881A 8 2 2 Conductor fitting, insulating piercing connector, ABC, 95mm 2 ABC, 95mm 2, single bolt Conductor fitting, insulating piercing connector, ABC, 120mm 2 ABC, 95mm 2, double bolt 08846P 8 08848J 8 3 Conductor, ABC, 4x50mm 2 or 95mm 2 (line to distribution box) 06207K L* 4 Conductor, ABC, 4x50mm 2 or 95mm 2 (line to distribution box) 06207K L* 5 Distribution box, overhead, 3-phase 08360K 2 Supplementary components needed to complete the structure Cable tie [NI] TBA As req d Cleat, stand-off, plastic, ABC [NI] TBA As req d L* Length as required. March 2011 Overhead Line Design Manual Section 1 LV ABC v1.2 Page 50
Figure 18: ABC to ABC via Fuses GA Note This drawing illustrates connections for 120mm 2 ABC. For connections of 95mm 2 and below refer to the material lists. August 2012 Please ensure that ABC droppers (Ref No 3) are adequately cleated to the pole as above drawing is for illustration purposes only. OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 51
Materials for Figure 18: ABC to ABC via Fuses GA Conductor ABC, 4x35mm 2 ABC, 4x95mm 2 ABC, 4x120mm 2 Ref No 1 1 1 Component (Manufacturer s references are available in UKPN EAS 00-0001) Conductor fitting, insulating piercing connector, ABC, 35mm 2 ABC, 35mm 2, single bolt Conductor fitting, insulating piercing connector, ABC, 95mm 2 ABC, 95mm 2, single bolt Conductor fitting, insulating piercing connector, ABC, 120mm 2 ABC, 120mm 2, double bolt Stores No 08845E - - 2 08846P - 2-08848J 2 - - 2 Conductor fitting, compression full tension, ABC, 35mm 2 08740X - - 1 2 Conductor fitting, compression full tension, ABC, 95mm 2 08743C - 1-2 Conductor fitting, compression full tension, ABC, 120mm 2 08744M 1 - - 3 Fuse unit, pole mounted, LV ABC 12050D 3 3 3 4 Conductor fitting, compression non tension, ABC, 35mm 2 Cu, 16mm 2 08765P - - 1 4 Conductor fitting, compression non tension, ABC, 95mm 2 Cu, 16mm 2 TBA - 1-4 Conductor fitting, compression non tension, ABC, 120mm 2 Cu, 16mm 2 TBA 1 - - Earthing components * * 1 1 1 Supplementary components needed to complete the structure Cable tie [NI] TBA As required Cleat, stand-off, plastic, ABC [NI] TBA As required March 2011 Overhead Line Design Manual Section 1 LV ABC v1.2 Page 52
Figure 19: ABC Intermediate with Cable Termination and LV Fuses GA Note This drawing illustrates connections for 120mm 2 ABC. For connections of 95mm 2 and below refer to the material lists. August 2012 Please ensure that ABC droppers (Ref No 3) are adequately cleated to the pole as above drawing is for illustration purposes only. OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 53
Materials for Figure 19: ABC Intermediate with Cable Termination and LV Fuses GA Conductor ABC, 2x95mm 2 ABC, 4x95mm 2 ABC, 4x120mm 2 Ref No 1 1 Component (Manufacturer s references are available in UKPN EAS 00-0001) Conductor fitting, insulating piercing connector, ABC, 95mm 2 ABC, 95mm 2, single bolt Conductor fitting, insulating piercing connector, ABC, 120mm 2 ABC, 95mm 2, double bolt Stores No 08846P - 5 5 TBA 7 - - 2 Conductor fitting, cap, end, ABC 08881A 5 5 3 3 Conductor, ABC, 2x95mm 2 (main to fuse) 06202L - - L* 3 Conductor, ABC, 4x95mm 2 (main to fuse) 06207K - L* - 3 Conductor, ABC, 4x120mm 2 (main to fuse) 06208U L* - - 4 Cable guard, LV ABC 08172X 1 1 1 5 Conductor fitting, compression non tension, ABC, 95mm 2 Cu, 16mm 2 TBA 1 1 1 6 Conductor fitting, compression full tension, ABC, 95mm 2 08743C - 1 1 6 Conductor fitting, compression full tension, ABC, 120mm 2 ABC, 95mm 2 TBA 1 - - 7 Fuse unit, pole mounted, LV ABC 12050D 3 3 1 Earthing components ** ** 1 1 1 Supplementary components needed to complete the structure Cable tie [NI] TBA TBA As required Cleat, stand-off, plastic, ABC [NI] TBA TBA As required L* Length as required. * Select from specification identified in previous column. ** Refer to Figure 22. March 2011 Overhead Line Design Manual Section 1 LV ABC v1.2 Page 54
Figure 20: ABC Terminal with Cable Termination and LV Fuses GA Note This drawing illustrates connections for 120mm 2 ABC. For connections of 95mm 2 and below refer to the material lists. Please ensure that ABC droppers are adequately cleated to the pole as above drawing is for illustration purposes only. August 2012 OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 55
Materials for Figure 20: ABC Terminal with Cable Termination and LV Fuses GA Conductor ABC, 2x95mm 2 ABC, 4x95mm 2 ABC, 4x120mm 2 Ref No Component (Manufacturer s references are available in UKPN EAS 00-0001) Stores No 1 Fuse unit, pole mounted, LV ABC 12050D 3 3 1 2 Cable guard, LV ABC 08172X 1 1 1 3 Conductor fitting, compression non tension, ABC, 95mm 2 Cu, 16mm 2 TBA 1 1 1 4 Conductor fitting, compression full tension, ABC, 95mm 2 08743C - 1 1 4 Conductor fitting, compression full tension, ABC, 120mm 2 ABC, 95mm 2 TBA 1 - - 5 5 Conductor fitting, insulating piercing connector, ABC, 95mm 2 ABC, 95mm 2 single bolt Conductor fitting, insulating piercing connector, ABC, 120mm 2 ABC, 95mm 2, double bolt 08846P - 2 2 088485 2 - - 6 Conductor fitting, cap, end, ABC 08881A 1 1 1 Earthing components ** ** 1 1 1 Supplementary components needed to complete the structure Cable tie [NI] TBA As required Cleat, stand-off, plastic, ABC [NI] TBA As required * Select from specification identified in previous column. ** Refer to Figure 22. March 2011 Overhead Line Design Manual Section 1 LV ABC v1.2 Page 56
6.14 Appendix D GA Drawings and Materials Earthing Table 5: List of GA Drawings and Materials Earthing Figure Figure 21: Figure 22: Drawing Title ABC Earthing ABC Bundle to Neutral/Earth Bracket ABC Earthing Neutral/Earth Bracket to Earth Electrodes August 2012 OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 57
Figure 21: ABC Earthing ABC Bundle to Neutral/Earth Bracket Materials for Figure 21: ABC Earthing ABC Bundle to Neutral/Earth Bracket March 2011 Conductor ABC, 2x35mm 2 ABC, 2x95mm 2 ABC, 4x35mm 2 ABC, 4x95mm 2 ABC, 4x120mm 2 Ref No Component (Manufacturer s references are available in UKPN EAS 00-0001) Stores No 1 Conductor fitting, cap, end, ABC 08881A 1 1 1 1 1 2 Conductor fitting, insulating piercing connector, ABC, 35mm 2 08845E - - 2-2 ABC, 35mm 2, single bolt 2 Conductor fitting, insulating piercing connector, ABC, 95mm 2 08847Y - 2-2 - ABC, 35mm 2, single bolt 2 Conductor fitting, insulating piercing connector, ABC, 120mm 2 08848J 2 - - - - ABC, 35mm 2, double bolt 3 Conductor fitting, non-tension, ABC, 35mm 2 tail 400mm long 08765P 1 1 1 1 1 transformed Cu, bare, 16mm 2 4 Cable, Cu, 16mm 2, green/yellow insulated earth wire 05280G L* L* L* L* L* Earthing components * * 1 1 1 1 1 * Refer to Figure 22. Overhead Line Design Manual Section 1 LV ABC v1.2 Page 58
Figure 22: ABC Earthing Neutral/Earth Bracket to Earth Electrodes August 2012 OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 59
Materials for Figure 22: ABC Earthing Neutral/Earth Bracket to Earth Electrodes ABC, all Ref No Component (Manufacturer s references are available in UKPN EAS 00-0001) Stores No 1 Cable, Cu, 16mm 2, green/yellow insulated earth wire 05280G 6m 2 Cable guard 08172X 1 3 Earth electrode 02463T As req d 4 Cable, Cu, 16mm 2, bare earth wire TBA As req d Supplementary components needed to complete the structure Earth electrode, coupling ** 02467K As req d Earth electrode, clamp ** 02466A As req d Earth electrode, extension ** TBA As req d L* Length as required. * Select from specification identified in previous column. ** For use with earth electrode as required. March 2011 Overhead Line Design Manual Section 1 LV ABC v1.2 Page 60
6.15 Appendix E Reference List of all Materials for this specification Reference List of all Materials for this specification (supplementary components are included at the end of this list) Component (Manufacturer s references are available in UKPN EAS 00-0001) Stores No GA Figure Ref Bolt, eye, M20, 300mm 08052X Figure 7, Figure 8, Figure 9 & Figure 10 Bolt, M20, lengths as required TBA Figure 4, Figure 5, & Figure 6 Cable, CNE, 1-phase Various Figure 12 Cable, CNE, 3-phase Various Figure 12 Cable, Concentric, 1-phase, 4mm 2 or 16mm 2 TBA Figure 14 Cable, Cu, 16mm 2, bare earth wire TBA Figure 21 Cable, Cu, 16mm 2, green/yellow insulated earth wire 05280G Figure 21 & Figure 22 Cable guard 08172X Figure 19, Figure 20 & Figure 22 Cable termination, break-out kit, 2-core Cable termination, break-out kit, 4-core 02805T 02806D 02805T 02806D Figure 12 Figure 14 Figure 12 Conductor, ABC, 2x35mm 2 06200R Figure 13 Figure 14 Conductor, ABC, 2x95mm 2 06202L Figure 13 Figure 19 Conductor, ABC, 4x35mm 2 06205Q Figure 13 Conductor, ABC, 4x95mm 2 06207K Figure 13, Figure 17 & Figure 19 Conductor, ABC, 4x120mm 2 06208U Figure 13 & Figure 19 Conductor fitting, cap, end, ABC 08881A Figure 9, Figure 11, Figure 13, Figure 14, Figure 17 Figure 19, Figure 20 & Figure 21 Conductor fitting, cap, end, ABC 08885P Figure 12 Conductor fitting, clamp, anchor, 2x35mm 2 08857H Figure 7, Figure 8, Figure 9 & Figure 10 Conductor fitting, clamp, anchor, 2x95mm 2 08858S Figure 7, Figure 8, Figure 9 & Figure 10 Conductor fitting, clamp, anchor, 4x35mm 2 08859C Figure 7, Figure 8, Figure 9 & Figure 10 Conductor fitting, clamp, anchor, 4x95mm 2 08860X Figure 7, Figure 8, Figure 9 & Figure 10 Conductor fitting, clamp, anchor, 4x120mm 2 08861H Figure 7, Figure 8, Figure 9 & Figure 10 Conductor fitting, clamp, suspension, ABC, 2/4x35mm 2 08372N Figure 4 August 2012 Conductor fitting, clamp, suspension, ABC, 2/4x35mm 2 08865W Figure 6 & Figure 10 Conductor fitting, clamp, suspension, ABC, 2x95mm 2 08369X Figure 5 Conductor fitting, clamp, suspension, ABC, 2x95mm 2 08866G Figure 6 & Figure 10 OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 61