WIPER AND WASHER SYSTEM

Similar documents
09 19 WIPER/WASHER SYSTEM

REAR SHOCK ABSORBER WITH COIL SPRING

Windshield Wiper System

Windshield Wiper System

INSTALLATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS

COMPONENTS IP 2 INSTRUMENT PANEL INSTRUMENT PANEL ASSEMBLY ASSIST GRIP RETAINER RH FRONT PILLAR GARNISH RH FRONT DOOR OPENING TRIM WEATHERSTRIP RH

GENUINE PARTS INSTALLATION INSTRUCTIONS

ENGINE FUEL FUEL FILTER... FUEL HEATER... INJECTOR... SUPPLY PUMP... COMMON RAIL... FUEL PRESSURE LIMITTER...

INSTALLATION INSTRUCTIONS

2003 ACCORD - Automatic Transmission Removal

specializing in AIR CONDITIONING, PARTS AND SYSTEMS for your classic vehicle PERFECT FIT IN-DASH HEAT/ COOL/ DEFROST CHEVROLET PICKUP

INSTALLATION MANUAL INSIDE PASSENGER COMPARTMENT. HFC 134a FOR EUROPEAN SPEC. / GENERAL SPEC. AIR CONDITIONING ENGLISH

TOYOTA TUNDRA 2015 Billet Grille w/led DRL

INSTALLATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS

TOYOTA TECHNICAL. An example of a tire pressure monitor valve sub-assembly. This mounts to a drop area in the wheel.

Retrofit Instructions Installing a Sport Heated Steering Wheel - Leather, Multifunction BMW X5, E53,

STEERING HANDLEBAR/FRONT WHEEL/ FRONT SHOCK ABSORBER

Gasoline-Electric Hybrid Synergy Drive

INSIDE ENGINE COMPARTMENT TOYOTA AIR CONDITIONING ENGLISH EUROPE,GENERAL,AUSTRALIA

INSTALLATION INSTRUCTIONS

Trailblazer, Envoy, Rainier, Ascender

INSTALL/REMOVAL INSTRUCTIONS: WINDOW LIFT MOTOR

2001 Mercedes-Benz ML320

Class 5 to 7 Truck and Bus Hydraulic Brake System

Wipers and washers WINDSCREEN WIPERS. Intermittent variable delay

Solstice/Sky Water Pump Replacement

Installation instruction do88 Intercooler for Volvo S40 / V50 / C30

TOYOTA PRIUS HANDS FREE BLU LOGIC Preparation

FRONT BUMPER INSTALLATION INSTRUCTIONS DODGE / MERCEDES SPRINTER

Gas Oven Repair Guide

Wiper Motor Marinco 2.5. Installation Instructions

LIFT-505. BMF Lift Kit. Yamaha Drive Gas or Electric. Installation Instructions

Front brakes (FN- 3), servicing

ANTI-THEFT SYSTEM Volvo 850 DESCRIPTION & OPERATION BASIC ALARM ACCESSORIES & EQUIPMENT Volvo Anti-Theft Systems

Rear wheel brakes, servicing. Стр. 1 из 45. Note:

P150SC15. Designed for 2015 Ford F150 Super-Cab and Super-Crew vehicles without Sony System Stillwater Designs P150SC15-A

Ell STEERING COLUMN CONTROLS STEERING COLUMN CONTROLS

2003/2004/2005 TOYOTA COROLLA

TOYOTA Tundra BACK-UP CAMERA SYSTEM Preparation

KEYLESS ENTRY UPGRADE SECURITY SYSTEM for 2004 TOYOTA HIGHLANDER

SECTION 1-5 OPERATION OF INSTRUMENTS AND CONTROLS Lights, Wipers and Defogger

Power Window/Power Lock Installation. To begin with you will need all the parts listed below:

Installing RNS-E SAT NAV for Audi A4

Companion Service Guide

Model Year: 2010 Model: Prius Doc ID: RM000001Y3B015X. Title: ALIGNMENT / HANDLING DIAGNOSIS: FRONT WHEEL ALIGNMENT: ADJUSTMENT (2010 Prius)

Owner s Manual Read and keep this manual. Patents World Wide

SCION tc COIL OVER SUSPENSION Preparation

Installation instructions, accessories - Handsfree for cellular phone, system B, entry level

ELECTRICAL WIRING (R.H. DRIVE VEHICLES)

Volkswagen Jetta, Golf, GTI 1999, 2000 Brake System 46 Brakes - Mechanical Components (Page GR-46)

BODY ELECTRICAL TOYOTA ELECTRICAL WIRING DIAGRAM WORKBOOK. ASSIGNMENT Version 1.8 WORKSHEETS.

TOYOTA TACOMA HANDS FREE BLU LOGIC Preparation

PRODUCT: WASHER / WASHER-DRYER COMBO MODEL: AW 120 / AW 122 / AW 125 AWD 120 / AWD 121 / AWD 129

FRONT WINDSHIELD SEAL INSTALLATION

ELECTRONICALLY CONTROLLED BRAKE SYSTEM

GENUINE PARTS INSTALLATION INSTRUCTIONS

KVT-729DVD INSTALLATION MANUAL

13. REAR WHEEL/BRAKE/SUSPENSION

INSTRUCTIONS FOR THE INSTALLATION AND OPERATION OF ACTIVATOR II

Instrument panel. Volkswagen Touareg - Instrument panel. Special tools, testers and auxiliary items required. Release lever T10039

SHIFT INTERLOCK SYSTEM SHIFT INTERLOCK SYSTEM

Volkswagen Jetta, Golf, GTI 1999, 2000 Brake System 47 Brakes - Hydraulic Components (Page GR-47)

GPS AutoSteer System Installation Manual

SERVICE PARTS LIST PAGE 1 OF 6 BASE ASSEMBLY SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS 12" DUAL BEVEL COMPOUND MITER SAW B27A

46431x92A Garden Tractor (1998) Page 1 of 16 Body Chassis

POWER LOCK KIT GENERAL INSTALLATION -J04427 REV Kit Number. Models. Additional Parts Required. Kit Contents

AIR CONDITIONING SYSTEM

Diagnosing and Understanding Starting Problems on the ZR-1 Marc Haibeck 28-Sep-13

2. Remove rear cover of head lamp if bulbs are covered/sealed within the housings, and remove halogen bulb carefully.

Installation Instructions For Slider Casement Air Conditioners

Parts Required: Remove the Falcon Wiper Motor:

Trillium 40 Axis Spring Tensioner Wire Replacement Instructions

Gasoline-Electric Hybrid Synergy Drive

EZ-Steer Assisted Steering System

Installation instructions, accessories. Alarm, siren. Volvo Car Corporation Gothenburg, Sweden. Instruction No Version Part. No

Polaris 9300 & 9400 Series Robotic Cleaner

CONTENTS TOOLS REQUIRED: Ratchet 13mm Socket 10mm Socket Phillips Screwdriver Pliers Panel Removal Tool. Amp Installation

Installation Instructions

INSTALL/REMOVAL INSTRUCTIONS: WINDOW REGULATOR

BULB REPLACEMENT BROCHURE

HP Laser Jet 4200/4240/4250/4300/4350 Swing Plate

Quickie Rhapsody Service Manual

HOW TO READ THE WIRING DIAGRAMS

BODY-12, Door Handle - Removal, Installation, and Adjustment

Unit: mm(in) Item Standard value Service limit Axle shaft run out - 0.2(0.008)

DTC P0230 Fuel Pump Primary Circuit

INSTALLATION INSTRUCTIONS Air Spring Kit Ford F250/F-350 Single Wheel 2WD Ford F350 Dually 2WD IMPORTANT NOTES

2005 MINI Cooper MANUAL TRANSMISSIONS On-Vehicle Servicing. Cooper S Getrag 285

Buy Karcher Parts Online: Need Technical Help? Call: Requests to:

INSTALLATION INSTRUCTIONS: Viewline 85 mm

EZ-Steer Assisted Steering System

2008 ACCORD - Front Knuckle/Hub/Wheel Bearing Replacement (page 18-13)

Build Your Own Solar Car Teach build learn renewable Energy! Page 1 of 1

Use subject to terms and conditions posted at

Dealer Service Instructions for: Safety Recall P14 / NHTSA 14V-154 Brake Booster

OVEN PARTS For Models:GSC308PJB05, GSC308PJQ05, GSC308PJT05, GSC308PJS05 (Black) (White) (Biscuit) (Black Stainless)

VEHICLE THEFT/SECURITY SYSTEMS

Transcription:

PRECAUTION 1. PRECAUTION FOR WASHER NOZZLE (4WAY TYPE) HANDLING (a) Do not adjust the washer nozzle with a safety pin, etc. as the washer nozzle tip is made of resin and could be damaged. Be sure to use SST for adjustment. SST 9506010010 (b) When the washer nozzle is clogged with wax, etc., do not use metal objects such as a safety pin to clean the washer nozzle hole. Be sure to use a soft resin brush, etc. NOTICE FOR INITIALIZATION: When disconnecting the negative () battery terminal, initialize the following systems after the terminal is reconnected. System Name See page Power Window Control System 0128 661 6605A08 NOTICES FOR HYBRID SYSTEM ACTIVATION: When the warning lamp is illuminated or the battery has been disconnected and reconnected, pressing the power switch may not start the system on the first try. If so, press the power switch again. With the power switch s power mode changed to ON (IG), disconnect the battery. If the key is not in the key slot during recollection, DTC B2799 may be output. 2004 Prius Preliminary Release (RM1075U) 895

662 LOCATION 660GS01 Front Washer Nozzle Subassy Windshield Washer Motor and Pump Assy Windshield Wiper Motor Assy Rear Washer Nozzle Subassy Windshield Wiper Relay Assy Rear Wiper Motor Assy I38002 2004 Prius Preliminary Release (RM1075U) 896

663 Windshield Wiper Switch Assy Instrument Panel Junction Block Assy IG1 Relay WSH Fuse WIP Fuse I38003 2004 Prius Preliminary Release (RM1075U) 897

664 SYSTEM DIAGRAM 660GT01 Front Wiper: Front Wiper Switch Rear Wiper Switch Front Wiper Relay Circuit Windshield Wiper Motor Assy Front Washer Motor Rear Wiper Motor Rear Wiper: Rear Wiper Relay Circuit Rear Washer Motor Rear Wiper Switch I38001 2004 Prius Preliminary Release (RM1075U) 898

SYSTEM DESCRIPTION 1. WASHER LINKED OPERATION (a) This system operates the front wipers at low speed immediately after a jet of washer fluid when the front washer switch is on for 0.3 second or more. The system operates the front wipers at low speed for approximately 2.2 seconds and then stops operation when the washer switch is on for 1.5 seconds or more. 2. INTERMITTENT OPERATION (a) The system operates the front wipers once in approximately 1.6 to 10.7 seconds when the front wiper switch is turned to the INT position. The intermittent time can be adjusted from 1.6 to 10.7 seconds by using the intermittent time adjust dial. (b) If the wiper control switch is turned to the INT position, current flows from the already charged capacitor C1 through terminals INT1 and INT2 of the wiper control switch, to Tr1 (transistor). When Tr1 turns on, current flows from terminal +S of the wiper control switch to terminal +1 of the wiper control switch, to terminal +1 of the wiper motor, to the wiper motor and finally to ground, causing the wiper motor to operate. At the same time, current flows from capacitor C1 to terminal INT1 of the wiper control switch and then INT2. When the current flow from capacitor C1 ends, Tr1 turns off to stop the relay contact point and halt the wiper motor. When the relay contact point turns off, capacitor C1 begins to charge again and Tr1 remains off until charging has been completed. This period corresponds to the intermittent time. When capacitor C1 is fully charged, Tr1 turns on and then the relay contact point turns on, causing the motor to operate again. This cycle is the intermittent operation. The intermittent time can be adjusted by using the intermittent time adjust dial (variable resistor) to change the charge time of capacitor C1. 665 660GU01 Wiper Control Switch Washer Switch Front Wiper Relay Circuit Washer Motor Front Wiper Motor I40344 2004 Prius Preliminary Release (RM1075U) 899

666 3. REAR WIPER INTERMITTENT OPERATION (a) When the rear wiper control switch is turned to the INT position, current flows from the capacitor of the intermittent operation control circuit to turn on Tr. Current flows from terminal +B of the rear wiper relay, to relay coil, to Tr, to terminal C1 of the rear wiper relay, to terminal C1R of the rear wiper control switch and finally to ground, causing the relay contact point to turn on. When the relay contact point turns on, current flows from terminal +B of the rear wiper relay to the relay contact point, to terminal LM of the rear wiper relay, to terminal +1 of the rear wiper motor, to the rear wiper motor and finally to ground, causing the rear wiper motor to operate. Tr turns off immediately after the rear wiper motor operation as the current flow from capacitor ends, causing the relay contact point to turn off. Even when the relay contact point turns off, current flows from terminal +B of the rear wiper motor, to the relay contact point in the rear wiper motor, to terminal S of the rear wiper motor, to terminal SM of the rear wiper relay, to the contact point of the rear wiper relay, to terminal LM of the rear wiper motor, to terminal +1 of the rear wiper motor and finally to ground until the rear wiper motor stops at the automatic stop position, causing the rear wiper motor to operate. Then the rear wiper motor stops at the automatic stop position as the relay contact point in the rear wiper motor turns off. The capacitor in the intermittent operation control circuit is charged in approximately 12 seconds after the current flow ends. After the charge is completed, current starts flowing again to turn on Tr, causing the relay contact point to turn on. This cycle (of current flow and charging) as described above is the intermittent operation. Rear Wiper Motor Rear Wiper Relay Circuit Rear Washer Motor Rear Wiper Switch I38013 2004 Prius Preliminary Release (RM1075U) 900

667 PROBLEM SYMPTOMS TABLE 1. FRONT 660GV01 Symptom Suspected Area See page Both front wipers and washer systems do not operate. Front wipers do not operate when the windshield washer is normal. Front wipers do not operate in LO or HI. Front wipers do not operate in INT. Windshield washer motor does not operate. Front wipers do not operate when a jet of washer fluid is emitted with the washer switch on. 4. Windshield Wiper Switch Assy 5. Wire Harness or connector 1. WIP fuse 2. Windshield wiper switch assy 3. Windshield wiper motor assy 4. Wire harness or connector 1. Windshield Wiper Switch Assy 2. Windshield Wiper Motor Assy 3. Wire Harness or connector 1. Windshield wiper switch assy 2. Windshield wiper motor assy 3. Wire harness or connector 1. WSH fuse 2. Windshield wiper switch assy 3. Windshield washer motor and pump assy 4. Wire harness or connector 1. Windshield wiper switch assy 2. Windshield wiper motor assy 3. Wire harness or connector 6610 6610 6610 6610 6610 6610 6610 6610 668 6610 6610 A jet of washer fluid is not emitted when windshield washer motor is normal. 1. Washer hose and nozzle Wiper blade does not return or the return position is wrong when the windshield wiper switch is off. 2. REAR 1. Windshield wiper arm installation position 2. Windshield wiper motor assy 3. Wire harness or connector 6614 6610 Symptom Suspected Area See page Both rear wiper and washer systems do not operate. Rear wiper does not operate in INT or ON. Rear washer motor does not operate. 1. Windshield wiper switch assy 2. Wire harness or connector 1. Windshield wiper switch assy 2. Rear wiper motor assy 3. Wire harness or connector 1. WSH fuse 2. Windshield wiper switch assy 3. Windshield washer motor and pump assy 4. Wire harness or connector 6610 6610 6610 6610 6610 A jet of washer fluid is not emitted when rear washer motor is normal. 1. Washer hose and nozzle Wiper blade does not return or the return position is wrong when the rear wiper switch is off. 1. Rear wiper arm installation position 2. Rear wiper motor assy 3. Wire harness or connector 6619 6610 2004 Prius Preliminary Release (RM1075U) 901

668 ONVEHICLE INSPECTION 660GW01 F8 I38008 1. WINDSHIELD WASHER MOTOR AND PUMP ASSY (a) Operation Check (1) Fill the washer jar with washer fluid. HINT: Operation should be performed with the windshield washer motor and pump assy installed to the washer jar assy. (2) Connect the positive battery (+) lead to terminal 1 of the windshield washer motor and pump assy, and the negative battery () lead to terminal 2. Check that washer fluid flows from the washer jar. Standard: Washer fluid flows from the washer jar. R2 I38009 2. REAR WASHER MOTOR ASSY (w/ Rear Wiper) (a) Operation Check (1) Fill the washer jar with washer fluid. HINT: Operation should be performed with the windshield washer motor and pump assy installed to the washer jar assy. (2) Connect the positive battery (+) lead to terminal 1 of the windshield washer motor and pump assy, and the negative battery () lead to terminal 2. Check that washer fluid flows from the washer jar. Standard: Washer fluid flows from the washer jar. 2004 Prius Preliminary Release (RM1075U) 902

669 Front Wiper Arm LH: Installation Position Mark 3. WINDSHIELD WIPER MOTOR ASSY (a) Automatic Stop Position Inspection (1) Operate the windshield wiper motor assy, and then stop the operation. (2) Check the automatic stop position when stopping the windshield wiper motor assy operation. Standard: Front wiper arm stops at the position shown in the illustration. Front Wiper Arm RH: Installation Position Mark I40976 I40977 I38012 E71131 I39800 4. REAR WIPER MOTOR ASSY (a) Automatic Stop Position Inspection (1) Operate the rear wiper motor assy, and then stop the operation. (2) Check the automatic stop position when stopping the rear wiper motor assy operation. Standard: Rear wiper arm stops at the position shown in the illustration. 2004 Prius Preliminary Release (RM1075U) 903

6610 INSPECTION 660GX01 Windshield Wiper Switch Assy Connector Front View: C10 C9 E68144 1. WINDSHIELD WIPER SWITCH ASSY (a) Measure the resistance according to the value(s) in the table below. Standard: Front Wiper Switch Switch position Tester connection Specified resistance MIST C102 (+B) C103 (+1) Below 1 Ω OFF C101 (+S) C103 (+1) Below 1 Ω INT C101 (+S) C103 (+1) Below 1 Ω LO C102 (+B) C103 (+1) Below 1 Ω HI C102 (+B) C104 (+2) Below 1 Ω Rear Wiper Switch (w/ Rear Wiper) Switch position Tester connection Specified resistance OFF C92 (EW) C96 (C1R), C92 (EW) C97 (+1R) 10 kω or higher INT C92 (EW) C96 (C1R) Below 1 Ω ON C92 (EW) C97 (+1R) Below 1 Ω Front Washer Switch Switch position Tester connection Specified resistance OFF C92 (EW) C93 (WF) 10 kω or higher ON C92 (EW) C93 (WF) Below 1 Ω WASH1 Rear Washer Switch (w/ Rear Wiper) Switch position Tester connection Specified resistance WASH2 OFF C105 (WR) C92 (EW), 10 kω or higher C92 (EW) C97 (+1R) ON (WASH1) C105 (WR) C92 (EW) Below 1 Ω ON (WASH2) C105 (WR) C92 (EW), C92 (EW) C97 (+1R) Below 1 Ω I38011 2004 Prius Preliminary Release (RM1075U) 904

6611 FAST: (b) Connect the battery () to terminal C91 (+S) Intermittent Operation Check (1) Connect the voltmeter (+) terminal to terminal C93 (+1) of the connector and the voltmeter () terminal to terminal C102 (EW). (2) Connect the positive battery (+) lead to terminal C92 (+B) of the connector and the negative battery () lead to terminals C102 (EW) and C91 (+S). (3) Turn the wiper switch to the INT position. (4) Connect the positive battery (+) lead to terminal C91 (+S) of the connector for 5 seconds. (5) Connect the negative battery () lead to terminal C91 (+S) of the connector. Operate the intermittent wiper relay and measure the voltage between terminals C93 (+1) and C102 (EW) Standard: Refer to the illustration below. SLOW: Connect the battery () to terminal C91 (+S) C93 (+1) C102 (EW) Voltage between terminals 1.6 ± 1 second(s) 10.7 ± 5 seconds E56399 Voltage between terminal C102 (+1) and C92 (EW): ON OFF 10 14 V 0 V Approx. 0.3 seconds Approx. 2.2 seconds I32848 (c) Front Washer Operation Check (1) Turn the wiper switch to the OFF position. (2) Connect the positive battery (+) lead to terminal C92 (+B) of the connector, the negative battery () lead to terminals C91 (+S) and the terminal C102(EW). (3) Connect the voltmeter (+) terminal to terminal C93 (+1) of the connector and the voltmeter () terminal to terminal C102 (EW). (4) Turn the washer switch to the ON and OFF positions, and measure the voltage between terminals C93 (+1) and C102 (EW). Standard: Refer to the illustration on the left. Windshield Wiper Motor Assy Connector Front View: 2. WINDSHIELD WIPER MOTOR ASSY (a) LO Operation Check (1) Connect the positive battery (+) lead to terminal 1 (+1) of the connector, and the negative battery () lead to terminal 5 (E), and check that the windshield wiper motor assy operates at low speed (LO). Standard: The motor operates at low speed (LO). F7 E34081 2004 Prius Preliminary Release (RM1075U) 905

6612 (b) HI Operation Check (1) Connect the positive battery (+) lead to terminal 4 (+2) of the connector, and the negative battery () lead to terminal 5 (E), and check that the windshield wiper motor assy operates at high speed (HI). Standard: The motor operates at high speed (HI). Rear Wiper Motor Assy Connector Front View: 3. REAR WIPER MOTOR ASSY (a) Operation Check (1) Connect the positive battery (+) lead to terminal 3 (+1), and the negative battery () lead to terminal 2 (), and check that the rear wiper motor operates. Standard: The rear wiper motor operates. R22 E59554 Windshield Wiper Relay Assy Connector Front View: R22 E65930 4. WINDSHIELD WIPER RELAY ASSY (a) Operation Check (1) Using a voltmeter, connect the voltmeter (+) terminal to terminal 4 (LM) of the connector, and the voltmeter () terminal to terminal 6 (LS). (2) Connect the positive battery (+) lead to terminal 3 (+B) of the connector, and the negative battery () lead to terminal 6 (LS). Measure the voltage between terminals 4 (LM) and 6 (LS). Standard: 10 to 14 V 2004 Prius Preliminary Release (RM1075U) 906

6613 (b) Intermittent Operation Check (1) Using a voltmeter, connect the voltmeter (+) terminal to terminal 4 (LM) of the connector, and the voltmeter () terminal to terminal 2 (C1). (2) Connect the positive battery (+) lead to terminal 3 (+B) of the connector, and the negative battery () lead to terminal 2 (C1). (Wiper switch is in the INT position.) (3) Connect the positive battery (+) lead to terminal 5 (SM) of the connector for approximately 5 seconds. (4) Connect the negative battery () lead to terminal 5 (SM) of the connector. Measure the voltage between terminals 4 (LM) and 2 (C1) when operating the intermittent wiper relay. Standard: Refer to the illustration below. Connect the battery () to terminal 5 (SM) 10 to 14 V 4 (LM) 2 (C1) Voltage between terminals 0 V 12 3 seconds E74254 2004 Prius Preliminary Release (RM1075U) 907

6614 WINDSHIELD WIPER MOTOR ASSY REPLACEMENT 1. REMOVE FRONT WIPER ARM HEAD CAP 2. REMOVE FR WIPER ARM LH (a) Remove the 2 nuts and the FR wiper arm LH. 3. REMOVE FR WIPER ARM RH (a) Remove the nut and the FR wiper arm RH. WINDSHIELD WIPER MOTOR ASSY 660HI02 4. REMOVE HOOD TO COWL TOP SEAL (a) Disengage the 8 clips and remove the hood to cowl top seal. Clips I38368 5. REMOVE COWL TOP VENTILATOR LOUVER LH (a) Disengage the 8 claws and clip, and remove the cowl top ventilator louver LH. Claws I38369 6. REMOVE COWL TOP VENTILATOR LOUVER RH (a) Disengage the 8 claws and clip, and remove the cowl top ventilator louver RH. Claws I38370 7. REMOVE WINDSHIELD WIPER MOTOR & LINK ASSY (a) Disconnect the connector. (b) Remove the 5 bolts and the windshield wiper motor & link assy. I38371 2004 Prius Preliminary Release (RM1075U) 908

WINDSHIELD WIPER MOTOR ASSY 6615 8. REMOVE WINDSHIELD WIPER MOTOR ASSY (a) Using a flathead screwdriver, disengage the windshield wiper link arm from the crank arm pivot of the windshield wiper motor assy. HINT: Tape up the screwdriver tip before use. I38372 (b) Remove the nut and washer. I38383 Matchmarks (c) (d) Remove the crank arm assy. Put matchmarks on the crank arm and windshield wiper motor assy, and remove the crank arm assy (when reinstalling). I38384 (e) Remove the 3 bolts and the windshield wiper motor assy. I38385 9. INSTALL WINDSHIELD WIPER MOTOR ASSY (a) Install the windshield wiper motor assy to the windshield wiper link assy with the 3 bolts. Torque: 5.4 N m (55 kgf cm, 48 in. lbf) I38385 2004 Prius Preliminary Release (RM1075U) 909

6616 WINDSHIELD WIPER MOTOR ASSY Matchmarks (b) (c) (d) Install the crank arm assy with the washer and nut. Align the matchmarks on the crank arm assy and windshield wiper motor assy, then install the crank arm assy with the washer and nut (when reinstalling). Torque: 17 N m (175 kgf cm, 13 ft lbf) Apply MP grease to the crank arm pivot of the windshield wiper motor assy and install the windshield wiper link arm. I38384 10. INSTALL WINDSHIELD WIPER MOTOR & LINK ASSY (a) Install the windshield wiper motor & link assy with the 5 bolts. Torque: 5.5 N m (56 kgf cm, 49 in. lbf) (b) Connect the connector. I38371 Wiper Arm Serration 11. INSTALL FR WIPER ARM LH (a) Clean the wiper arm serration with a round file or equivalent (when reinstalling). (b) Clean the wiper pivot serration with a wire brush. Wire Brush Wiper Pivot Serration I40975 Installation Position Mark (c) Install the front wiper arm LH with the nut so that the front wiper blade comes to the position shown in the illustration. Torque: 21 N m (214 kgf cm, 15 ft lbf) HINT: Hold down the arm hinge by hand in order to fasten the nut. E71127 I40976 2004 Prius Preliminary Release (RM1075U) 910

WINDSHIELD WIPER MOTOR ASSY 6617 Installation Position Mark I38407 I40977 12. INSTALL FR WIPER ARM RH (a) Clean the wiper arm serration with a round file or equivalent (when reinstalling). (b) Clean the wiper pivot serration with a wire brush. (c) Install the front wiper arm RH with the 2 nuts so that the front wiper blade comes to the position shown in the illustration. Torque: 21 N m (214 kgf cm, 15 ft lbf) HINT: Hold down the arm hinge by hand in order to fasten the nut. (d) Operate the front wipers while spraying water or washer fluid on the windshield glass. Ensure that the wipers function properly and there is no interference with the body. 2004 Prius Preliminary Release (RM1075U) 911

6618 WIPER RUBBER REPLACEMENT WIPER RUBBER 1. REMOVE FRONT WIPER BLADE (a) Remove the front wiper blade from the front wiper arm. NOTICE: Do not fold down the front wiper arm with the front wiper blade removed from it. 2. REMOVE WIPER RUBBER (a) Remove the wiper rubber from the front wiper blade. 660HJ01 Curve 3. INSTALL WIPER RUBBER (a) Install the wiper rubber so that the head part (larger side) of the wiper rubber faces the arm axle side. NOTICE: Push the front wiper blade into the grooves of the wiper rubber to engage them completely. I40978 2004 Prius Preliminary Release (RM1075U) 912

REAR WIPER MOTOR ASSY REPLACEMENT 1. REMOVE REAR WIPER ARM COVER REAR WIPER MOTOR ASSY 2. REMOVE REAR WIPER ARM ASSY (a) Remove the nut and the rear wiper arm assy. 3. REMOVE BACK DOOR TRIM BOARD ASSY (SEE PAGE 7533) 4. REMOVE BACK DOOR TRIM BOARD (SEE PAGE 7533) 6619 660HK02 5. REMOVE REAR WIPER MOTOR ASSY (a) Disconnect the connector. (b) Remove the 3 bolts and the rear wiper motor assy. I38386 6. INSTALL REAR WIPER MOTOR ASSY (a) Install the rear wiper motor assy with the 3 bolts. Torque: 5.5 N m (56 kgf cm, 49 in. lbf) (b) Connect the connector. Wiper Arm Serration 7. INSTALL REAR WIPER ARM ASSY (a) Clean the rear wiper arm serration with a round file or equivalent (when reinstalling). (b) Clean the rear wiper pivot serration with a wire brush. Wire Brush Wiper Pivot Serration I40979 2004 Prius Preliminary Release (RM1075U) 913

6620 REAR WIPER MOTOR ASSY E71131 Installation Position Mark I39800 (c) Stop the rear wiper motor assy at the automatic stop position. Install the rear wiper arm assy with the nut in the position shown in the illustration. Torque: 5.5 N m (56 kgf cm, 49 in. lbf) HINT: Hold down the arm hinge by hand in order to fasten the nut. (d) Operate the rear wiper while spraying water or washer fluid on the glass. Ensure that the wiper functions properly and that there is no interference with the body. 2004 Prius Preliminary Release (RM1075U) 914

REAR WIPER RUBBER 6621 REAR WIPER RUBBER REPLACEMENT 660HL01 Claw 1. REMOVE RR WIPER BLADE (a) Raise the rear wiper blade to the position as shown in the illustration where the meshing of the claw disengages with a clicking sound. [*1] NOTICE: Be careful not to break the claw. I40981 (b) Pull the rear wiper blade straight away from the rear wiper arm towards the left side of the vehicle at condition [*1]. NOTICE: Do not fold the rear wiper arm with the rear wiper blade removed from it. 60 E36418 Stopper (Rear end of blade) Curve Lightly push (Grip) Lift Pull I40982 2. REMOVE REAR WIPER RUBBER (a) Pull the end of the wiper rubber protruding from the blade stopper as shown in the illustration. NOTICE: Do not pull out the wiper rubber forcibly. If you do, the backing plates will be deformed or the blade claws will be damaged. HINT: Lightly pushing the rubber from the ends towards the middle will allow it to be removed more easily. 3. INSTALL REAR WIPER RUBBER (a) Install rear wiper rubber backing plate No.1 and No.2 as shown in the illustration. NOTICE: Install the backing plates in the correct direction. I40983 2004 Prius Preliminary Release (RM1075U) 915

6622 REAR WIPER RUBBER Second Claw (b) (c) Insert the rear wiper rubber from the front end of the rear wiper blade to the rear end through the second claw. After pushing the rear wiper rubber through the rear end side claw, allow it to stick out from the rear end stopper. Rear End Claw Rear End Stopper I40984 Front End Claw (d) Slide the rear wiper rubber through the front end claw. E60706 2004 Prius Preliminary Release (RM1075U) 916

WINDSHIELD WIPER SWITCH ASSY WINDSHIELD WIPER SWITCH ASSY REPLACEMENT 1. DISCONNECT BATTERY NEGATIVE TERMINAL (SEE PAGE 601) 2. REMOVE STEERING WHEEL COVER LOWER NO.2 (SEE PAGE 6020) 3. REMOVE STEERING WHEEL COVER LOWER NO.3 (SEE PAGE 6020) 4. REMOVE HORN BUTTON ASSY (SEE PAGE 6020) 5. REMOVE STEERING WHEEL ASSY (SEE PAGE 508) SST 0995050013 (0995105010, 0995205010, 0995305020, 0995405021) 6. REMOVE TILT LEVER BRACKET (SEE PAGE 508) 7. REMOVE STEERING COLUMN COVER (SEE PAGE 508) 6623 660HM01 8. REMOVE WINDSHIELD WIPER SWITCH ASSY (a) Disconnect the connector. (b) Push and disengage the claw shown in the illustration and remove the windshield wiper switch assy. NOTICE: The claw will be broken if pressed too hard. Claw I38895 9. CENTER SPIRAL CABLE (SEE PAGE 6029) 10. INSTALL STEERING WHEEL ASSY (SEE PAGE 508) 11. INSTALL HORN BUTTON ASSY (SEE PAGE 6020) 12. CONNECT BATTERY NEGATIVE TERMINAL (SEE PAGE 2154) 13. INSPECT HORN BUTTON ASSY (SEE PAGE 6014) 14. INSPECT SRS WARNING LIGHT (SEE PAGE 051384) 15. PERFORM INITIALIZATION (SEE PAGE 0128) 2004 Prius Preliminary Release (RM1075U) 917

6624 WASHER NOZZLE ADJUSTMENT WASHER NOZZLE 660HN01 1. INSPECT WASHER NOZZLE (a) With the power switch on (IG), check the position that the washer fluid hits the windshield. Standard: Washer fluid hits the windshield in the areas indicated in the illustration. Front: A B C D G E F H A: 820 mm (32.28 in.) B: 735 mm (28.94 in.) C: 112 mm (4.41 in.) D: 90 mm (3.54 in.) E: 380 mm (14.96 in.) F: 375 mm (14.76 in.) G: 555 mm (21.85 in.) H: 435 mm (17.13 in.) Rear: I38404 I38900 A: 157 mm (6.18 in.) B: 110 mm (4.33 in.) C: 261 mm (10.28 in.) D: 301 mm (11.85 in.) E: 76 mm (2.99 in.) F: 52 mm (2.05 in.) G: 163.6 mm (6.44 in.) H: 143.6 mm (5.65 in.) I40985 2004 Prius Preliminary Release (RM1075U) 918

WASHER NOZZLE 6625 2. ADJUST WASHER NOZZLE (a) Using a TOYOTA 4 Way Nozzle Adjustment Tool (part number: 9506010010), insert the bumpy potions of the adjustment tool into the bumpy potions of the nozzle jet and make the adjustment. NOTICE: Clarify which type of washer nozzle is being adjusted, as two types (4 mm and 5 mm diameter types) exist. Do not use a metal pin or other such tool as it may damage the nozzle jet. Nozzle Jet Nozzle Jet Adjustment Tool Adjustment Tool I40986 2004 Prius Preliminary Release (RM1075U) 919