MODEL 2/1: 999033: 200022 Repair Parts Model 2/1 Crane IOWA MOLD TOOLING CO., INC. BOX 19, GARNER, IA 043-019 41-923-311 MANUAL PART NO: 999033 Iowa Mold Tooling Co., Inc. is an Oshkosh Truck Corporation company.
MODEL 2/1: 9990339: 2004022 In addition to the information presented in this manual, read and understand the IMT Crane Operator's Safety Manual before operating or performing any maintenance on your crane. REVISIONS LIST DATE LOCATION DESCRIPTION OF CHANGE 200402 THROUGHOUT NEW RELEASE WITH CAN, TOP SEAT, ADDITIONAL CONTROLS 20041202 THROUGHOUT ADDITION OF FITTINGS AND SUSPENSION FOR EXTENSION OK, EXTENSION CYLINDERS, EXTERNAL HYD TANKS. 200009 P. 90 BOOM CYL. WITH LHV - 221 WAS 23 200019 THROUGHOUT ADDED REVISED DRAWINGS, MARKED WITH A OR B AFTER PART NUMBER. ADDED DRAWINGS 23021-2302 200022 COVER UPDATED OWNERSHIP STATEMENT
2-1 Spare Parts Catalogue 2300000 Description Page As from To loader nr. Base, Column, Planetary Gear Base with turntable 2301010 9 00 00 Lubricating brush for planetary gear 230100 9 00 00 Stowing bracket 230100 9 00 00 9 00 3 230100A 9 00 39 Column, complete 2301100 9 00 00 Planetary gear 230110 9 00 00 Pins and link arm system N 2301210 9 00 00 9 00 11 2301210A 9 00 12 Boom System Main boom, complete 2302010 9 00 00 Pins and link arm system K 2302020 9 00 00 9 00 11 2302020A 9 00 12 Jib, complete 2302100 9 00 00 Fittings for extension I 2302101 9 00 00 Fittings for extension II 2302102 9 00 00 Fittings for extension III 2302103 9 00 00 Fittings for extension K4 2202104 9 00 00 9 00 xx 2302104A 9 00 xx Fittings for extension V 230210 9 00 00 9 00 xx 230210A 9 00 xx Fittings for extension VI - OK 230210 9 00 00 Fittings for extension VI - K 230210 9 00 00 Fittings for extension VII 230210 9 00 00 Fittings for extension VIII 2302109 9 00 00 Separate hook suspension, OK2 230200 9 00 00 Separate hook suspension, OK3 230201 9 00 00 Separate hook suspension, OK4 230202 9 00 00 Separate hook suspension, OK 230203 9 00 00 1 ()
2-1 Spare Parts Catalogue 2300000 Description Page As from To loader nr. Separate hook suspension, OK 230204 9 00 00 Separate hook suspension, K 23020 9 00 00 Separate hook suspension, K 23020 9 00 00 Separate hook suspension, K 23020 9 00 00 Hook suspension 230220 9 00 00 Stowing hook, complete 23020 9 00 00 Manual extensions OK 4 230230 9 00 0 Manual extensions OK 230240 9 00 0 Manual extensions K 23020 9 00 00 Manual extensions K 23020 9 00 00 Manual extensions K 23020 9 00 00 Hook suspension, F9, F10, F11 23020 9 00 00 Cylinders Boom cylinder, C20/10 x 3 2303010 9 00 00 Boom cylinder with LHV 2303020 9 00 00 Jib cylinder, C20/10 x 1122 230300 9 00 00 Jib cylinder with LHV 230300 9 00 00 Extension cyl. I, C110/0h x 10, optimised boom system OK2-OK 2303100 9 00 00 Extension cyl. II, C110/0h x 1900, optimised boom system OK2-OK 2303101 9 00 00 Extension cyl. III, C100/0h x 2000, optimised boom system OK3-OK 2303102 9 00 00 Extension cyl. IV, C100/0h x 2100, optimised boom system OK4-OK 2303103 9 00 00 Extension cyl. V-OK, C90/0s x 220, optimised boom system OK 2303104 9 00 00 9 00 xx Extension cyl. V-OK, C90/0s x 21, optimised boom system OK 2303104A 9 00 xx Extension cyl. V-OK, C90/0h x 21, optimised boom system OK 230310 9 00 00 Extension cyl. VI, C90/0s x 220, optimised boom system OK 230310 9 00 00 Extension cylinder I, C110/0h x 10, boom system K-K 2303110 9 00 00 Extension cylinder II, C110/0h x 100, boom system K-K 2303111 9 00 00 Extension cylinder III, C100/0h x 100, boom system K-K 2303112 9 00 00 Extension cylinder IV, C100/0h x 1900, boom system K-K 2303113 9 00 00 2 ()
2-1 Spare Parts Catalogue 2300000 Description Page As from To loader nr. Extension cylinder V, C90/0h x 200, boom system K-K 2303114 9 00 00 Extension cylinder VI, C90/0h x 210, boom system K-K 230311 9 00 00 Extension cylinder VII/VIII, C0/0h x 2300, boom system K-K 230311 9 00 00 9 00 xx Extension cylinder VII/VIII, C0/0h x 222, boom system K-K 230311A 9 00 xx Stabilizer cylinder C12-00, type R incl. ball joint 2303320 9 00 00 Stabilizer cylinder C12-00, type R incl. fixed footplate 230332 9 00 00 Stabilizer cylinder with check valve, type R 2303330 9 00 00 Swing-up stabilizer cylinder C12-00, type HR incl. ball joint 2303340 9 00 00 Swing-up stabilizer cylinder C12-00, type HR incl. fixed footplate 230334 9 00 00 Parts for swing-up stabilizer cylinder 230334 9 00 00 Stabilizer cylinder with check valve, type HR 230330 9 00 00 Beam cylinder C4-14, type DR - 420 2303430 9 00 00 Beam cylinder C40-100, type DR - 420 2303440 9 00 00 Stabilizer Beam Stabilizer beam, type DR - 420 2304040 9 00 00 Stabilizer beam - swing-up legs, type DHR - 420 230400 9 00 00 Safety lock DR, DHR 2304200 9 00 00 Hydraulic Systems, Valve blocks Valve block, 1 section (extra RC function) 23000 9 00 00 Valve block, 2 sections P1 230010 9 00 00 Valve block, 2 sections P2 23001 9 00 00 Valve block, 3 sections P1 230020 9 00 00 Valve block, 3 sections P2 23002 9 00 00 Valve block, 4 sections P2 230030 9 00 00 Stabilizer valve block, functions 230100 9 00 00 Stabilizer valve block, available func. 230110 9 00 00 Stabilizer valve block, available func. 230120 9 00 00 Stabilizer valve block, available func. 230130 9 00 00 Stabilizer valve block, available func. 230140 9 00 00 3 ()
2-1 Spare Parts Catalogue 2300000 Description Page As from To loader nr. Extra RC function on base 23014 9 00 00 Hydraulic Systems, Pump and Return Hoses Brackets and protection plates 23010 9 00 00 9 00 22 23010A 9 00 23 9 00 2 23010B 9 00 2 Hydr. system, pump and return hoses, 1 circuit + fixed pump 23020 9 00 00 9 00 22 23020A 9 00 23 9 00 2 23020B 9 00 2 Hydr. system, pump and return hoses, 2 circuits + fixed pump 23020 9 00 00 9 00 22 23020A 9 00 23 9 00 2 23020B 9 00 2 Hydr. system, pump and return hoses, 1 circuit + variable pump 23020 9 00 00 9 00 22 23020A 9 00 23 9 00 2 23020B 9 00 2 Hydr. system, pump and return hoses, 2 circuits + variable pump 230290 9 00 00 9 00 22 230290A 9 00 23 9 00 2 230290B 9 00 2 Hydraulic Systems, Slewing, Boom, Jib and Extensions Tank, complete 230320 9 00 00 Fittings for tank 230330 9 00 00 Hose kit for tank 230340 9 00 00 Hydraulic system, planetary gear 230400 9 00 00 Hose clamp 23040 9 00 00 Hydraulic system, boom, jib and ext. 230490 9 00 00 Hydraulic Systems, Extension Cylinders Hydraulic system, regeneration 23000 9 00 00 Hydraulic system, extension cylinder, I 23001 9 00 00 Hydraulic system, extension cylinder, II 23002 9 00 00 Hydraulic system, extension cylinder, III 23003 9 00 00 4 ()
2-1 Spare Parts Catalogue 2300000 Description Page As from To loader nr. Hydraulic system, extension cylinder, IV 23004 9 00 00 Hydraulic system, extension cylinder, V 2300 9 00 00 Hydraulic system, extension cylinder, VI - optimised boom system OK 2300 9 00 00 Hydraulic system, extension cylinder, VI - boom system K-K 2300 9 00 00 Hydraulic system, extension cylinder, VII 2300 9 00 00 Hydraulic system, extension cylinder, VIII 23009 9 00 00 Hydraulic Systems, Stabilizer Beams Hydraulic system, stabilizer beam, type DR - 420 23030 9 00 00 Hydraulic system, stabilizer valve block, type DR+DHR 2300 9 00 00 Labels and Mounting Kits Labels 230010 9 00 00 9 00 xx 230010A 9 00 xx Mounting kit, standard. Chassis height: 220-490 mm. 230100 9 00 00 Mounting kit, HMF-subframe 230110 9 00 00 Mounting kit, long. Chassis height: 30-20 mm. 230120 9 00 00 Accessories, Extra Valves (Hose reels) Hydraulic system, extra valves, without FJ and winch 23010 9 00 00 9 00 2 23010A 9 00 3 Hydraulic system, extra valves, without FJ, with winch 23011 9 00 00 9 00 2 23011A 9 00 3 Hydraulic system, extra valves, K with FJ 23012 9 00 00 9 00 2 23012A 9 00 3 Hydraulic system, extra valves, K with FJ 23013 9 00 00 9 00 2 23013A 9 00 3 Extra valves, K-2, Hose reels and quick-release couplings 2301 9 00 00 Extra valves, K-2, Hose reels and quick-release couplings 2301 9 00 00 Extra valves, K-2, Hose reels and multi-coupling 2301 9 00 00 Extra valves, K-2, Hose reels and multi-coupling 2301 9 00 00 ()
2-1 Spare Parts Catalogue 2300000 Description Page As from To loader nr. Accessories, Extra Valves (Hose guides) Extra valves, K2-2, Hose guides 23021 Extra valves, K3-2, Hose guides 23022 Extra valves, K4-2, Hose guides 23023 Extra valves, K-2, Hose guides 23024 Extra valves, K-2, Hose guides 2302 Accessories, Miscellaneous External hydraulic tank, 320 L 230320 9 00 00 External hydraulic tank, 420 L 230330 9 00 00 Height Indicator 2300 9 00 00 Shield at the end of the jib 23000 9 00 00 9 00 xx 23000A 9 00 xx Accessories, Winch Hydraulic system, winch with FJ 231300 9 00 00 Stowing bracket 2313010 9 00 00 9 00 42 2313010A 9 00 43 Guide Roller 2313030 9 00 00 Winch, Brevini 200 231300 9 00 00 Safety system 2313100 9 00 00 9 00 42 2313100A 9 00 43 Cable stop 2313120 9 00 00 Wire roller guide, on extension K3 for K, K versions 231310 9 00 00 Wire roller guide, on extension K4 for K, K versions 231310 9 00 00 Wire sheave 2313200 9 00 00 9 00 41 2313200A 9 00 42 Wire pulley 2313220 9 00 00 Snatch block 231320 9 00 00 9 00 41 231320A 9 00 42 Swivel hook, 3,2 tonnes 2313300 9 00 00 ()
2-1 Spare Parts Catalogue 2300000 Description Page As from To loader nr. Swing-up stowing bracket 2313400 9 00 00 9 00 42 2313400A 9 00 43 Slewing cylinder, C0-102 2313430 9 00 00 Sliding wire pulley 231340 9 00 00 9 00 0 231340A 9 00 09 Wire sheave, WS12, complete 231300 9 00 00 Wire roller guide, FJ 23130 9 00 00 ()
2-1 2301010 Intern ref.: 302010 1 2 3 4 1 (2)
Base with turntable As from / To loader no.: Created: Modified: 2301010 9 00 00 / 1.11.2003 Item no. Qty. Part no. Description Remarks 1 4 32330 Steel bolt M20 x 12 2 1 24122 Pinion 3 3133 Lubricator M10 x 1 4 1 302001 Base 3241 Kit of bolts * * Incl. bolts for the external ring Please note! See the installation procedure for the turntable 2 (2)
2-1 230100 Intern ref.: 30000 2 1 10 3 1 4 9 Loctite 243 1 (2)
Lubricating brush for planetary gear As from / To loader no.: Created: Modified: 230100 9 00 00 / 1.11.2003 Item no. Qty. Part no. Description Remarks 1 2 21 Elbow connection WEV LRK 2 2 214 Coupling nut M L 3 1 221 Nylon pipe x 1, x 300 mm 4 1 29414 Nipple 2 234 Counter nut 1/4" 1 3139 Brush 2 30112 Set screw, stainless M x 1 2 3114 Spring washer, stainless mm 9 1 30009 Bracket for lubricating brush 10 1 3131 Lubricator 1/" RG 2 (2)
2-1 230100 Intern ref.: 30200 1 2 3 4 2 9 1 (2)
Stowing bracket - OK, K, K, K As from / To loader no.: Created: Modified: 230100 9 00 00/9 00 3 1.11.2003 Item no. Qty. Part no. Description Remarks 1 2 311 Set screw, stainless M10 x 30 2 4 31 Washer, stainless 10 mm 3 1 10944 Slide block 1 09 44 4 2 309 Countersunk screw MK x 20 1 30203 Stowing bracket 2 32302 Face washer, stainless mm 2 304 Lock nut, stainless M 1 30202 Stowing bracket 9 2 314 Lock nut, stainless M10 2 (2)
2-1 230100A Intern ref.: 30200 1 2 3 2 4 1 (2)
St owing bracket - OK, K, K, K As from / To loader no.: Created: Modified: 230100A 9 00 39 / 1.0.2004 Item no. Qty. Part no. Description Rem arks 1 2 311 Set screw, stainless M10 x 30 2 4 31 Washer, stainless 10 mm 3 1 30209 Sheet 4 1 341 Cylinder support 1 3020 Stowing bracket 2 314 Lock nut, stainless M10 2 (2)
2-1 2301100 Intern ref.: 30200 1 2 4 3 9 10 11 12 13 14 1 (2)
Column, complete As from / To loader no.: Created: Modified: 2301100 9 00 00 / 1.11.2003 Item no. Qty. Part no. Description Remarks 1 2 3131 Lubricator 1/" RG 2 2 23924 Bushing PM 120100 DX 3 2 2392 Bushing PM 1009 DX 4 1 30201 Column 2 4344 Plastic plug 90 43 Cover for nut 4 32331 Steel bolt M20 x 140 90 311 Washer 3 x 21 x 4 9 1 331 Circlip 110U 10 1 3320 Back ring SS 110 x 140 x 3, 11 1 3322 Washer Dacromet PS 110 x 140 x 1,0 12 4 32333 Nut M20 13 1 30222 Bolt 14 1 430 Plug 302040 Column with bushings 3241 Kit of bolts * * Incl. pos.,,, 12 and bolts for the internal ring Please note! See the installation procedure for the turntable 2 (2)
2-1 230110 Intern ref.: 300030 1 3 2 120 Nm Loctite 2 Loctite 220 1 (2)
Planetary gear As from / To loader no.: Created: Modified: 230110 9 00 00 / 1.11.2003 Item no. Qty. Part no. Description Remarks 1 1 21 Planetary gear 2 1 31131 Washer 12 mm 3 1 3042 Sockethead screw MC12 x 4 2 (2)
2-1 2301210 Intern ref.: 302220 1 2 3 4.2.1 9.3 10 11.2 11.3 11.1 1 11 12 13 Loctite 243 1 (2)
Pins and link arm system N As from / To loader no.: Created: Modified: 2301210 9 00 00 / 9 00 11 1.11.2003 Item no. Qty. Part no. Description Remarks 1 4 30223 Pin 2 4 3091 Countersunk screw MK12 x 20 3 2 300232 Lock plate 4 2 302234 Link arm, N 4 3320 Washer DIN9 PS 100 x 120 x 1,0 4 3310 Circlip 20U 4 3329 Washer PS 140 x 10 x 1,0 1 30224 Push rod 1 2392 Bushing PM 14090 DX 1 23924 Bushing PM 120100 DX 2 3131 Lubricator 1/" RG 9 1 30222 Pin 10 1 3024 Pin 11 1 30224 Push rod 1 2392 Bushing PM 14090 DX 1 23924 Bushing PM 120100 DX 2 3131 Lubricator 1/" RG 12 2 3002 Lock plate 13 2 324 Countersunk screw MK20 x 0 2 (2)
2-1 2301210A Intern ref.: 302220 1 2 3 4.2.1 9.3 10 11.2 11.3 11.1 1 11 3 2 Loctite 243 1 (2)
Pins and link arm system N As from / To loader no.: Created: Modified: 2301210A 9 00 12 / 1.11.2003 Item no. Qty. Part no. Description Remarks 1 4 30223 Pin 2 4 324 Countersunk screw MK20 x 0 3 4 3002 Lock plate 4 2 302234 Link arm, N 4 3320 Washer DIN9 PS 100 x 120 x 1,0 4 3310 Circlip 20U 4 3329 Washer PS 140 x 10 x 1,0 1 30224 Push rod 1 2392 Bushing PM 14090 DX 1 23924 Bushing PM 120100 DX 2 3131 Lubricator 1/" RG 9 1 3023 Pin 10 1 3024 Pin 11 1 30224 Push rod 1 2392 Bushing PM 14090 DX 1 23924 Bushing PM 120100 DX 2 3131 Lubricator 1/" RG 2 (2)
2-1 2302010 Intern ref.: 30210 4 3 2 1 2 9 1 1 (2)
Main boom, complete As from / To loader no.: Created: Modified: 2302010 9 00 00 / 1.11.2003 Item no. Qty. Part no. Description Remarks 1 430 Plug 2 2 302221 Bolt 3 1 30211 Main boom 4 2 23923 Bushing PM 110110 DX 1 3131 Lubricator 1/" RG 2 3323 Washer Dacromet PS 120 x 10 x 1,0 2 3321 Back ring SS 120 x 10 x 3, 2 33242 Circlip 120U 9 1 302941 Main boom + plate for winch 302190 Main boom with bushings 302940 Main boom+stow.bracket+bushing 2 (2)
2-1 2302020 Intern ref.: 302230 11 12 13 1 2 3 4 14 10 10.1 10.3 1 10.2 10.1 9 10.2 Loctite 243 1 (2)
Pins and link arm system K As from / To loader no.: Created: Modified: 2302020 9 00 00 / 9 00 11 1.11.2003 Item no. Qty. Part no. Description Remarks 1 4 30223 Pin 2 3091 Countersunk screw MK12 x 20 3 4 300232 Lock plate 4 2 30223 Link arm, K 4 302239 Washer PS 14 x 1 x 1,0 1 302231 Pin 4 3310 Circlip 20U 3322 Washer Dacromet PS 110 x 140 x 1,0 9 1 302229 Pin 10 1 30211 Push rod 2 2392 Bushing PM 140 DX 2 23923 Bushing PM 110110 DX 3 3131 Lubricator 1/" RG 11 1 3131 Lubricator 1/" RG 12 1 331 Circlip 110U 13 1 3320 Back ring SS 110 x 140 x 3, 14 1 302224 Bolt 1 1 430 Plug 2 (2)
2-1 2302020A Intern ref.: 302230 14 1 1 1 2 3 4 11 12 13 1 10 10.1 10.3 1 10.2 10.1 9 10.2 Loctite 243 1 (2)
Pins and link arm system K As from / To loader no.: Created: Modified: 2302020A 9 00 12 / 1.11.2003 Item no. Qty. Part no. Description Remarks 1 4 30223 Pin 2 4 324 Countersunk screw MK20 x 0 3 4 3002 Lock plate 4 2 30223 Link arm, K 4 302239 Washer PS 14 x 1 x 1,0 1 302 Pin 4 3310 Circlip 20U 3322 Washer Dacromet PS 110 x 140 x 1,0 9 1 302 Pin 10 1 30211 Push rod 2 2392 Bushing PM 140 DX 2 23923 Bushing PM 110110 DX 3 3131 Lubricator 1/" RG 11 2 302201 Division plate 12 2 330 Stop block 13 4 301 Counter-sunk screw MK10 x 30 14 1 3131 Lubricator 1/" RG 1 1 331 Circlip 110U 1 1 3320 Back ring SS 110 x 140 x 3, 1 1 302224 Bolt 1 1 430 Plug 2 (2)
2-1 2302100 Intern ref.: 30220 / 302490 2 1 4 3 10 12 1 1 1 9 9 13 14 12 11 9 Loctite 243 1 (2)
Jib, complete As from / To loader no.: Created: Modified: 2302100 9 00 00 / 1.11.2003 Item no. Qty. Part no. Description Remarks 1 2 43 Plug 2 2 43 Plug ** 3 1 30221 Jib * 4 1 30201 Jib 4 43 Plug *** 4 3110 Set screw, stainless M10 x 1 4 311 Spring washer, stainless 10 mm 1 094 Lock plate 9 3 430 Plug 10 1 30222 Bolt 11 1 302221 Bolt 12 2 23924 Bushing PM 120100 DX 13 1 349 Plate 14 1 3131 Lubricator 1/" RG 1 1 3323 Washer Dacromet PS 120 x 10 x 1,0 1 1 3321 Back ring SS 120 x 10 x 3, 1 1 33242 Circlip 120U 302290 Optimised jib + bushings * 30200 Jib with bushings * Optimised boom system ** No extra valves *** Excl. spotlight 2 (2)
2-1 2302101 Intern ref.: 300310 11 1 2 3 4 9 12 10 14 13 11 12 9 10 1 1 1 1 19 PBC 492 1 (2)
Fittings for extension I As from / To loader no.: Created: Modified: 2302101 9 00 00 / 1.11.2003 Item no. Qty. Part no. Description Remarks 1 4 432 Plastic plug 2 3040 Countersunk screw MK x 1 3 4 300334 Guide 4 2 3 Slide block 3124, mm 2 39 Slide block mm 2 30033 Bracket 1 311 Washer 10 mm 1 3014 Set screw M10 x 20 9 4 30033 Bracket 10 4 30031 Shim 11 3 Slide block 9 mm 12 39 Slide block mm 13 1 302311 Jib extension I * 14 1 3020 Jib extension I 1 313 Countersunk screw MK10 x 12 1 3111 Washer 10 mm 1 2 300321 Spacer mm 1 2 300322 Spacer mm 19 2 300341 Spacer mm * Optimised boom system Please note: All screws Loctite 243 2 (2)
2-1 2302102 Intern ref.: 300330 1 2 3 4 9 4 10 11 12 13 14 20 9 4 1 1 1 1 19 PBC 492 1 (2)
Fittings for extension II As from / To loader no.: Created: Modified: 2302102 9 00 00 / 1.11.2003 Item no. Qty. Part no. Description Remarks 1 2 39 Slide block mm 2 2 3 Slide block 3124, mm 3 2 30033 Bracket 4 1 311 Washer 10 mm 1 3014 Set screw M10 x 20 4 3003 Shim 32 Slide block mm 32 Slide block 9 mm 9 4 3003 Bracket for slide block 10 2 300334 Guide 11 4 3040 Countersunk screw MK x 1 12 2 432 Plastic plug 13 1 302331 Jib extension II * 14 1 30211 Jib extension II 1 313 Countersunk screw MK10 x 12 1 3111 Washer 10 mm 1 2 300342 Spacer mm 1 2 300324 Spacer mm 19 2 300323 Spacer mm 20 43 Plug * Optimised boom system Please note: All screws Loctite 243 2 (2)
2-1 2302103 Intern ref.: 30030 1 2 3 4 9 10 11 12 13 14 23 1 1 1 9 1 19 20 21 22 PBC 492 1 (2)
Fittings for extension III As from / To loader no.: Created: Modified: 2302103 9 00 00 / 1.11.2003 Item no. Qty. Part no. Description Remarks 1 2 432 Plastic plug 2 4 3040 Countersunk screw MK x 1 3 2 300334 Guide 4 2 39 Slide block mm 2 3 Slide block 3124, mm 2 30033 Bracket 1 311 Washer 10 mm 1 3014 Set screw M10 x 20 9 4 30032 Shim 10 4 320 Slide block mm 11 4 39 Slide block 3144, 9 mm 12 2 30039 Bracket for slide block 13 1 30231 Jib extension III * 14 1 3021 Jib extension III 1 4 32 Slide block mm 1 4 32 Slide block 9 mm 1 2 300394 Bracket for slide block 1 313 Countersunk screw MK10 x 12 19 3111 Washer 10 mm 20 2 300323 Spacer mm 21 2 300324 Spacer mm 22 2 300342 Spacer mm 23 43 Plug * Optimised boom system Please note: All screws Loctite 243 2 (2)
2-1 2302104 Intern ref.: 30030 1 2 3 4 10 11 12 9 14 13 2 24 1 1 1 1 19 20 21 23 22 PBC 492 1 (2)
Fittings for extension K4 As from / To loader no.: Created: Modified: 2302104 9 00 00 / 9 00 xx 1.11.2003 Item no. Qty. Part no. Description Remarks 1 2 432 Plastic plug 2 4 3040 Countersunk screw MK x 1 3 2 300334 Guide 4 2 39 Slide block mm 2 3 Slide block 3124, mm 2 30033 Bracket 1 311 Washer 10 mm 1 3014 Set screw M10 x 20 9 2 30032 Shim 10 4 32 Slide block mm 11 4 32 Slide block 9 mm 12 2 300394 Bracket for slide block 13 1 30231 Jib extension K4 * 14 1 30221 Jib extension K4 1 2 321 Slide block mm 1 2 39 Slide block 9 mm 1 2 30039 Bracket for slide block 1 2 30033 Shim 19 313 Countersunk screw MK10 x 12 20 3111 Washer 10 mm 21 2 30032 Spacer mm 22 2 30032 Spacer mm 23 2 300343 Spacer mm 24 2 43 Plug ** 2 43 Plug * Optimised boom system ** No extra valves Please note: All screws Loctite 243 2 (2)
2-1 2302104A Intern ref.: 30030 1 2 3 4 10 11 12 9 14 13 2 24 1 1 1 1 19 20 21 23 22 PBC 492 1 (2)
Fittings for extension K4 As from / To loader no.: Created: Modified: 2302104A 9 00 xx / 1.11.2003 Item no. Qty. Part no. Description Remarks 1 2 432 Plastic plug 2 4 3040 Countersunk screw MK x 1 3 2 300334 Guide 4 2 39 Slide block mm 2 3 Slide block 3124, mm 2 30033 Bracket 1 311 Washer 10 mm 1 3014 Set screw M10 x 20 9 2 30032 Shim 10 4 32 Slide block mm 11 4 32 Slide block 9 mm 12 2 300394 Bracket for slide block 13 1 302 Jib extension IV * 14 1 30221 Jib extension K4 1 2 321 Slide block mm 1 2 39 Slide block 9 mm 1 2 30039 Bracket for slide block 1 2 30033 Shim 19 313 Countersunk screw MK10 x 12 20 3111 Washer 10 mm 21 2 30032 Spacer mm 22 2 30032 Spacer mm 23 2 300343 Spacer mm 24 2 43 Plug ** 2 43 Plug * Optimised boom system ** No extra valves Please note: All screws Loctite 243 2 (2)
2-1 230210 Intern ref.: 300390 1 2 3 4 9 10 11 12 13 14 1 1 1 1 19 20 21 22 23 PBC 492 1 (2)
Fittings for extension V As from / To loader no.: Created: Modified: 230210 9 00 00 / 9 00 xx 1.11.2003 Item no. Qty. Part no. Description Remarks 1 2 432 Plastic plug 2 4 3040 Countersunk screw MK x 1 3 2 300334 Guide 4 2 39 Slide block mm 2 3 Slide block 3124, mm 2 30033 Bracket 1 311 Washer 10 mm 1 3014 Set screw M10 x 20 9 2 321 Slide block mm 10 2 39 Slide block 9 mm 11 2 30039 Bracket for slide block 12 2 30033 Shim 13 1 302391 Jib extension K * 14 1 3022 Jib extension V 1 2 322 Slide block mm 1 2 30 Slide block 29904, 9 mm 1 2 3003 Bracket for slide block 1 2 30034 Shim 19 4 313 Countersunk screw MK10 x 12 20 4 3111 Washer 10 mm 21 2 30039 Spacer mm 22 2 30039 Spacer mm 23 2 30039 Spacer mm * Optimised boom system Please note: All screws Loctite 243 2 (2)
2-1 230210A Intern ref.: 300390 1 2 3 4 9 10 11 12 13 14 1 1 1 1 19 20 21 22 23 PBC 492 1 (2)
Fittings for extension V As from / To loader no.: Created: Modified: 230210A 9 00 xx / 1.11.2003 Item no. Qty. Part no. Description Remarks 1 2 432 Plastic plug 2 4 3040 Countersunk screw MK x 1 3 2 300334 Guide 4 2 39 Slide block mm 2 3 Slide block 3124, mm 2 30033 Bracket 1 311 Washer 10 mm 1 3014 Set screw M10 x 20 9 2 321 Slide block mm 10 2 39 Slide block 9 mm 11 2 30039 Bracket for slide block 12 2 30033 Shim 13 1 30291 Jib extension V * 14 1 3022 Jib extension V 1 2 322 Slide block mm 1 2 30 Slide block 29904, 9 mm 1 2 3003 Bracket for slide block 1 2 30034 Shim 19 4 313 Countersunk screw MK10 x 12 20 4 3111 Washer 10 mm 21 2 30039 Spacer mm 22 2 30039 Spacer mm 23 2 30039 Spacer mm * Optimised boom system Please note: All screws Loctite 243 2 (2)
2-1 230210 Intern ref.: 3000 1 2 3 4 9 10 11 12 14 13 1 11 1 1 1 19 20 PBC 492 1 (2)
Fittings for extension VI - OK As from / To loader no.: Created: Modified: 230210 9 00 00 / 14.0.2004 Item no. Qty. Part no. Description Remarks 1 2 432 Plastic plug 2 4 3040 Countersunk screw MK x 1 3 2 300334 Guide 4 2 3401 Slide block 29904, 9 mm 2 3023 Bracket for slide block 1 311 Washer 10 mm 1 3014 Set screw M10 x 20 2 322 Slide block mm 9 2 30 Slide block 29904, 9 mm 10 2 3003 Bracket for slide block 11 4 30034 Shim 12 1 302911 Jib extension VI 13 2 3144 Guide 14 2 3402 Slide block 29904, 9 mm 1 2 3023 Bracket for slide block 1 4 313 Countersunk screw MK10 x 12 1 4 3111 Washer 10 mm 1 2 30039 Spacer mm 19 2 30039 Spacer mm 20 2 30039 Spacer mm Please note: All screws Loct ite 243 2 (2)
2-1 230210 Intern ref.: 3000 1 2 3 4 9 10 11 12 13 23 1 1 1 14 12 1 19 20 21 22 PBC 492 1 (2)
Fittings for extension VI - K As from / To loader no.: Created: Modified: 230210 9 00 00 / 1.11.2003 14.0.2004 Item no. Qty. Part no. Description Remarks 1 2 432 Plastic plug 2 4 3040 Countersunk screw MK x 1 3 2 300334 Guide 4 2 39 Slide block mm 2 3 Slide block 3124, mm 2 30033 Bracket 1 311 Washer 10 mm 1 3014 Set screw M10 x 20 9 2 322 Slide block mm 10 2 30 Slide block 29904, 9 mm 11 2 3003 Bracket for slide block 12 4 30034 Shim 13 1 30241 Jib extension VI 14 2 3144 Guide 1 2 31 Slide block 29904, 9 mm 1 2 329 Slide block mm 1 2 300399 Bracket for slide block 1 4 313 Countersunk screw MK10 x 12 19 4 3111 Washer 10 mm 20 2 30039 Spacer mm 21 2 30039 Spacer mm 22 2 30039 Spacer mm 23 43 Plug Please note: All screws Loct ite 243 2 (2)
2-1 230210 Intern ref.: 3000 4 1 9 10 11 2 3 22 12 14 1 1 23 13 1 1 19 20 21 PBC 492 1 (2)
Fittings for e xtension VII As from / To loader no.: Created: Modified: 230210 9 00 00 / 1.11.2003 14.0.2004 Item no. Qty. Part no. Description Remarks 1 2 432 Plastic plug 2 4 3040 Countersunk screw MK x 1 3 2 300334 Guide 4 2 39 Slide block mm 2 3 Slide block 3124, mm 2 30033 Bracket 14 311 Washer 10 mm 14 3014 Set screw M10 x 20 9 2 323 Slide block mm 10 2 39 Slide block 9 mm 11 2 3003 Bracket for slide block 12 1 3021 Jib extension VII 13 2 3144 Guide 14 2 320 Slide block mm 1 2 39 Slide block 3144, 9 mm 1 2 3003 Bracket for slide block 1 4 313 Countersunk screw MK10 x 12 1 4 3111 Washer 10 mm 19 2 30039 Spacer mm 20 2 30039 Spacer mm 21 2 30039 Spacer mm 22 4 43 Plug 23 2 300 Shim Please note: All screws Loctite 243 2 (2)
2-1 2302109 Intern ref.: 30090 1 2 3 4 9 10 11 12 13 14 1 1 1 23 1 19 20 21 22 PBC 492 1 (2)
Fittings for ext ension VIII As from / To loader no.: Created: Modified: 2302109 9 00 00 / 1.11.2003 14.0.2004 Item no. Qty. Part no. Description Remarks 1 2 432 Plastic plug 2 4 3040 Countersunk screw MK x 1 3 2 300334 Guide 4 2 39 Slide block mm 2 3 Slide block 3124, mm 2 30033 Bracket 12 311 Washer 10 mm 12 3014 Set screw M10 x 20 9 2 31 Slide block mm 10 2 34 Slide block 2394, 9 mm 11 1 2393 Bracket 12 1 2393 Bracket 13 1 3021 Jib extension VIII 14 2 3144 Guide 1 2 32 Slide block mm 1 2 32 Slide block 9 mm 1 2 300443 Bracket for slide block 1 4 313 Countersunk screw MK10 x 12 19 4 3111 Washer 10 mm 20 2 30039 Spacer mm 21 2 30039 Spacer mm 22 2 30039 Spacer mm 23 2 300 Shim Please note: All screws Loctite 243 2 (2)
2-1 230200 Intern ref.: 30020 2 1 3 4 1 (2)
Separate hook suspension, OK2 As from / To loader no.: Created: Modified: 230200 9 00 00 / 1.11.2003 13.04.2004 Item no. Qty. Part no. Description Remarks 1 1 3039 Nut M30 2 1 3129 Cotter bolt ø x 0 3 1 334 Lock ring 4 1 30031 Hook suspension 2 33129 Circlip 0U 1 3003 Hub 1 3004 Pin for suspension 1 41 Plate SWL 1 t 2 (2)
2-1 230201 Intern ref.: 30020 2 1 3 4 9 1 (2)
Separate hook suspension, OK3 As from / To loader no.: Created: Modified: 230201 9 00 00 / 1.11.2003 13.04.2004 Item no. Qty. Part no. Description Remarks 1 1 3039 Nut M30 2 1 3129 Cotter bolt ø x 0 3 1 334 Lock ring 4 1 30031 Hook suspension 1 3004 Pin for suspension 1 30049 Spacer 1 30049 Hub 2 3139 Screw, stainless MC x 1 9 1 41 Plate SWL 1 t 2 (2)
2-1 230202 Intern ref.: 30120 9 10 2 1 11 4 3 12 1 (2)
Separate hook suspension, OK4 As from / To loader no.: Created: Modified: 230202 9 00 00 / 1.11.2003 13.04.2004 Item no. Qty. Part no. Description Remarks 1 1 3021 Pin for hook suspension 2 1 3000 Spacer, right 3 1 3000 Spacer, right 4 1 3000 Shim, right 1 3000 Shim, right 4 311 Washer 10 mm 4 311 Set screw, stainless M10 x 20 1 3039 Nut M30 9 1 3129 Cotter bolt ø x 0 10 1 334 Lock ring 11 1 3021 Hook suspension OK4 12 1 41 Plate SWL 1 t 2 (2)
2-1 230203 Intern ref.: 30120 3 2 4 1 1 (2)
Separate hook suspension, OK As from / To loader no.: Created: Modified: 230203 9 00 00 / 1.11.2003 13.04.2004 Item no. Qty. Part no. Description Remarks 1 1 3022 Pin for suspension 2 1 3039 Nut M30 3 1 3129 Cotter bolt ø x 0 4 1 334 Lock ring 1 41 Plate SWL 1 t 1 3022 Hook suspension OK 2 (2)
2-1 230204 Intern ref.: 30320 3 2 4 1 1 (2)
Separate hook suspension, OK As from / To loader no.: Created: Modified: 230204 9 00 00 / 12.0.2004 Item no. Qty. Part no. Description Remarks 1 1 3024 Pin for hook suspension 2 1 3039 Nut M30 3 1 3129 Cotter bolt ø x 0 4 1 334 Lock ring 1 42 Plate SWL 11 t 1 3023 Hook suspension OK 2 (2)
2-1 23020 Intern ref.: 30320 4 3 1 2 1 (2)
Separate hook suspension, K As from / To loader no.: Created: Modified: 23020 9 00 00 / 1.11.2003 12.0.2004 Item no. Qty. Part no. Description Remarks 1 1 3023 Hook suspension K 2 1 3024 Pin for hook suspension 3 1 3039 Nut M30 4 1 3129 Cotter bolt ø x 0 1 334 Lock ring 1 41 Plate SWL 1 t 2 (2)
2-1 23020 Intern ref.: 30030 4 9 1 (2)
Separate hook suspension, K As from / To loader no.: Created: Modified: 23020 9 00 00 / 1.11.2003 12.0.2004 Item no. Qty. Part no. Description Remarks 1 1 30241 Hook suspension K - K 2 2 33129 Circlip 0U 3 1 3004 Hub 4 1 30103 Hub 1 3039 Nut M30 1 3129 Cotter bolt ø x 0 1 334 Lock ring 1 3024 Pin for hook suspension 9 1 41 Plate SWL 1 t 2 (2)
2-1 23020 Intern ref.: 30030 1 3 3.1 4 2 1 (2)
Separate hook suspension, K As from / To loader no.: Created: Modified: 23020 9 00 00 / 1.11.2003 12.0.2004 Item no. Qty. Part no. Description Remarks 1 1 30241 Hook suspension K - K 2 1 41 Plate SWL 1 t 3 1 30093 Lock pin with lock spring 4 1 3212 Nut M12 2 (2)
2-1 230220 Intern ref.: 30020 1 2 3 4 9 10 OK2-OK 10 9 11 3 2 12.1 12 1 3 4 10 9 OK K-K 10 9 11 3 2 12.1 12 1 (2)
Hook suspension As from / To loader no.: Created: Modified: 230220 9 00 00 / 13.04.2004 12.0.2004 Item no. Qty. Part no. Description Remarks 1 1 3003 Pin for suspension 2 2 1934 Distance ring 3 2 2394 Composite bearing ø40/44 x 30 4 1 19343 Suspension 1 3039 Nut M30 1 3129 Cotter bolt ø x 0 1 334 Lock ring 1 19324 Pin 9 2 311 Spring washer 12 mm 10 2 301 Set screw M12 x 20 11 1 19344 Lock plate 12 1 219 Hook with ball bearing 219 Safety catch 2 (2)
2-1 23020 Intern ref.: 30000 1 2.1 3.1 4 2 3 2.2 3.2 1 (2)
Stow ing hook, complete As from / To loader no.: Created: Modified: 23020 9 00 00 / 1.11.2003 11.0.2004 Item no. Qty. Part no. Description Remarks 1 1 3020 Locking pin 2 1 300020 Stowing hook incl. bushing THOR 1 23929 Bushing PM 20 DX 1 30004 Stowing hook 3 1 302020 Stowing hook incl. bushing THOR-O 1 23929 Bushing PM 20 DX 1 30204 Stowing hook 4 1 302309 End plate 2 3194 Counter sunk screw, stainless MK x 2 1 3131 Lubricator 1/" RG 2 (2)
2-1 Intern ref.: 230230 303100 303110 303120 9 2 3 4 10 11 13 12 1 OK4 1 14 1 1 1 2 2 2 2 1 19 14 1 20 24 29 21 22 23 1 30 3 39 3 2 40 2 2 31 41 33 32 34 3 3 1 (2)
Manual extensions OK 4 As from / To loader no.: Created: Modified: 230230 9 00 0/ 1.11.2003 Item no. Qty. Part no. Description Remarks 1 1 301330 Fittings, man. ext. OF/OF 2 3001 Lock pin with split pin 3 39 Slide block mm 4 3 Slide block mm 30033 Bracket 3014 Set screw M10 x 20 311 Washer 10 mm 1 303100 Manual extension, OF 9 321 Slide block mm 10 39 Slide block 9 mm 11 30039 Bracket for slide block 12 30033 Shim 13 303101 Manual extension, OF 14 30 Slide block 9 mm 1 322 Slide block mm 1 3003 Bracket for slide block 1 30034 Shim 1 2 40 Label, max. 100 kg 19 1 303110 Manual extension, OF 20 303111 Manual extension, OF 21 329 Slide block mm 22 31 Slide block 9 mm 23 300399 Bracket for slide block 24 1 301340 Fittings, man. ext.of/of K-F 2 3003 Lock pin with lock spring 2 309 Counter-sunk screw MK x 12 2 23294 Lock washer 2 301109 Division plate, mm mm 29 2 39 Label, max. 4000 kg 30 1 30130 Fittings, man. ext. F/F, OF/OF 31 301119 Division plate, mm mm 32 1 303120 Manual extension, OF 33 39 Slide block 9 mm 34 320 Slide block mm 3 3003 Bracket for slide block 3 300 Shim 3 39 Slide block 9 mm 3 323 Slide block mm 39 3003 Bracket for slide block 40 303121 Manual extension, OF 41 2 3 Label, max. 3200 kg 2 (2)
2-1 Intern ref.: 230240 303110 303120 303130 1 2 3 4 12 9 10 11 13 2-1 OK 14 1 1 1 19 24 2 2 20 21 22 1 2 2 29 32 23 30 31 1 19 20 21 22 3 34 3 3 33 42 3 39 40 41 31 1 (2)
Manual extensions OK As from / To loader no.: Created: Modified: 230240 9 00 0/ 1.11.2003 Item no. Qty. Part no. Description Remarks 1 1 301330 Fittings, man. ext. OF/OF 2 39 Slide block mm 3 3 Slide block mm 4 30033 Bracket 3014 Set screw M10 x 20 311 Washer 10 mm 3001 Lock pin with split pin 1 303110 Manual extension, OF 9 322 Slide block mm 10 30 Slide block 9 mm 11 3003 Bracket for slide block 12 30034 Shim 13 303111 Manual extension, OF 14 329 Slide block mm 1 31 Slide block 9 mm 1 300399 Bracket for slide block 1 2 39 Label, max. 4000 kg 1 2 30130 Fittings, man. ext. F/F, OF/OF 19 3003 Lock pin with lock spring 20 309 Counter-sunk screw MK x 12 21 23294 Lock washer 22 301119 Division plate, mm 23 1 303120 Manual extension, OF 24 39 Slide block 9 mm 2 323 Slide block mm 2 3003 Bracket for slide block 2 303121 Manual extension, OF 2 39 Slide block 9 mm 29 320 Slide block mm 30 3003 Shim 31 300 Shim 32 2 3 Label, max. 3200 kg 33 1 301130 Manual extension, OF 34 31 Slide block mm 3 34 Slide block 9 mm 3 2393 Bracket 3 2393 Bracket 3 303131 Manual extension, OF 39 32 Slide block 9 mm 40 32 Slide block mm 41 300443 Bracket for slide block 42 2 33 Label, max. 200 kg 2 (2)
22 1 2 19 21 20 24 2 2 30 29 2 2 1 K 2 23 34 33 32 3 31 1 4 3 9 10 11 1 14 13 12 1 1 1 (2) 303140 30310 30310 23020 2-1 Intern ref.:
Manual extensions K As from / To loader no.: Created: Modified: 23020 9 00 00/ 1.11.2003 Item no. Qty. Part no. Description Remarks 1 1 30130 Fittings, man. ext. F/(K/) 2 3003 Lock pin with lock spring 3 39 Slide block mm 4 3 Slide block mm 30033 Bracket 3014 Set screw M10 x 20 311 Washer 10 mm 1 303140 Manual extension, F 9 323 Slide block mm 10 39 Slide block 9 mm 11 3003 Bracket for slide block 12 303141 Manual extension, F 13 320 Slide block mm 14 39 Slide block 9 mm 1 3003 Bracket for slide block 1 300 Shim 1 2 3 Label, max. 3400 kg 1 1 30110 Fittings, man. ext. F/-OF/ 19 309 Counter-sunk screw MK x 12 20 23294 Lock washer 21 301119 Division plate, mm mm 22 1 30310 Manual extension, F 23 31 Slide block mm 24 34 Slide block 9 mm 2 2393 Bracket 2 30311 Manual extension, F 2 32 Slide block 9 mm 2 32 Slide block mm 29 300443 Bracket for slide block 30 2 3 Label, max. 20 kg 31 1 30310 Manual extension, F9 32 30311 Manual extension, F9 33 3011 Compression block 34 1 424 Lock pin with chain 3 2 32 Label, max. 2300 kg 2 (2)
2-1 Intern ref.: 23020 30310 30310 30310 2 3 4 9 10 12 11 1 K 1 13 14 1 19 1 1 21 22 20 23 2 2 24 2 1 (2)
Manual extensions K As from / To loader no.: Created: Modified: 23020 9 00 00/ 1.11.2003 Item no. Qty. Part no. Description Remarks 1 1 30130 Fittings, man. ext. F/(K/) 2 3003 Lock pin with lock spring 3 3 Slide block mm 4 39 Slide block mm 30033 Bracket 3014 Set screw M10 x 20 311 Washer 10 mm 1 30310 Manual extension, F 9 34 Slide block 9 mm 10 31 Slide block mm 11 2393 Bracket 12 30311 Manual extension, F 13 32 Slide block 9 mm 14 32 Slide block mm 1 300443 Bracket for slide block 1 300 Shim 1 2 33 Label, max. 20 kg 1 1 30310 Manual extension, F9 19 30311 Manual extension, F9 20 3011 Compression block 21 1 424 Lock pin with chain 22 2 31 Label. max. 220 kg 23 1 30310 Manual extension, F10 24 30311 Manual extension, F10 2 3011 Compression block 2 1 3011 Lock pin with split pin 2 2 122 Label. max. 100 kg 2 (2)
2-1 Intern ref.: 23020 30310 30310 30310 1 9 2 4 K 3 14 13 4 12 11 10 1 19 1 4 1 1 1 (2)
Manual extensions K As from / To loader no.: Created: Modified: 23020 9 00 00/ 1.11.2003 Item no. Qty. Part no. Description Remarks 1 1 30310 Manual extension, F9 2 30311 Manual extension, F9 3 3011 Compression block 4 311 Washer 10 mm 3014 Set screw M10 x 20 30 Label, max. 210 kg 1 30130 Fittings, man. extension, F9 30093 Lock pin with lock spring 9 3212 Nut M12 10 2 1 Max. label 10 kg 11 1 30310 Manual extension, F10 12 30311 Manual extension, F10 13 3011 Compression block 14 1 3011 Lock pin with split pin 1 2 Label. max. 1400 kg 1 1 30310 Manual extension, F11 1 30311 Manual extension, F11 1 3011 Compression block 19 1 3011 Lock pin with split pin 2 (2)
2-1 23020 Intern ref.: 2101+2114 F11 F10 F9 1 2 2.1 1 (2)
Hook suspension, F9, F10, F11 As from / To loader no.: Created: Modified: 23020 9 00 00 / 1.11.2003 Item no. Qty. Part no. Description Remarks 1 1 2114 Shackle with nut 2 1 2101 Hook 2143 Safety catch 2 (2)