830-II *330492* Cummins 4 Cylinder Engine Breakdown Rev. 00
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1 830-II Cummins 4 Cylinder Engine Breakdown Rev. 00 *330492*
2 This manual is furnished with each new TENNANT Model 830. This manual consists of the 4 Cylinder Cummins Engine Breakdown. MACHINE DATA Please fill out at time of installation for future reference. Machine Model Number II Machine Serial Number -- Machine Options -- TENNANT Representative/phone no. -- Customer ID Number -- Date of Installation -- Manual Number Revision: 00 Published: Copyright E 2000 TENNANT, Printed in U.S.A.
3 SECTION 8 CONTENTS PAGE Fig Cummins 4 Cyl. General Recommended Maintenance Items Fig Cummins 4 Cyl. Engine Group Fig Cummins 4 Cyl. Radiator Group Fig Cummins 4 Cyl. Air Cleaner Group Fig Cummins 4 Cyl. Fuel Solenoid Group Fig Cummins 4 Cyl. Hydraulic Hoses and Fittings Group Fig Cummins 4 Cyl. Surge Tank Group Fig Cummins 4 Cyl. Hydraulic Pump Group Fig Cummins 4 Cyl. Muffler Group Fig Cummins 4 Cyl. Battery Group Fig Cummins 4 Cyl. Fuel lines and Throttle Group Fig Cummins 4 Cyl. Documentaion Group II (11-00) 8-1
4 II (11-00)
5 Fig. 1 - Cummins 4 Cyl. General Recommended Maintenance Items Ref. Tennant Part No. Machine Serial Number Description Qty. o ( ) Kit, Maintenance Parts 1 Y ( ) Filter, Fuel 1 Y ( ) Element, Filter, Engine Oil 1 Y ( ) Filter, Air Cleaner, PRI 1 Y ( ) Belt, Engine 1 Y ( ) Filter, Sec II (11-00) 8-3
6 Fig. 2 - Cummins 4 Cyl. Engine Group II (11-00)
7 Fig. 2 - Cummins 4 Cyl. Engine Group Ref. Tennant Part No. Machine Serial Number Description Qty ( ) Engine, Turbo, Cummins 4 Cyl ( ) Fan, Engine ( ) Bracket Wldt, Engine, Rear Rh ( ) Bracket Wldt, Engine, Front Rh ( ) Spacer ( ) Bracket, Wldt, Hyd Filter ( ) Isolator II (11-00) 8-5
8 Fig. 3 - Cummins 4 Cyl. Radiator Group II (11-00)
9 Fig. 3 - Cummins 4 Cyl. Radiator Group Ref. Tennant Part No. Machine Serial Number Description Qty ( ) Tube, Water, Upper ( ) Hose Modification, Radiator, Upper ( ) Hose, Engine, Upper ( ) Tube, Radiator, Lower ( ) Hose, Radiator ( ) Hose, Radiator ( ) Guard, Hose, Rubber ( ) Clamp, Hose, Wormdrive 8 9 C ( ) Molding, Trim, II (11-00) 8-7
10 Fig. 4 - Cummins 4 Cyl. Air Cleaner Group II (11-00)
11 Fig. 4 - Cummins 4 Cyl. Air Cleaner Group Ref. Tennant Part No. Machine Serial Number Description Qty ( ) Air Cleaner ( ) Band, Mounting, Air Cleaner, Cat ( ) Bracket Wldt., Cleaner, Air ( ) Hump Hose ( ) Clamp, Spring, MM ( ) Hose, Reducer ( ) Clamp, Spring, MM ( ) Tube, Intake ( ) Filter, Pre--cleaner ( ) Fitting, Brs, E ( ) Fitting, Hyd, Str ( ) Switch, Vacuum Indicator II (11-00) 8-9
12 Fig. 5 - Cummins 4 Cyl. Fuel Solenoid Group 1 2 Ref. Tennant Part No. Machine Serial Number Description Qty ( ) Contactor, 12VDC ( ) Harness, Fuel Solenoid II (11-00)
13 Fig. 6 - Cummins 4 Cyl. Hydraulic Hoses and Fittings Group Ref. Tennant Part No. Machine Serial Number Description Qty ( ) Fitting, Special ( ) Hose, Hyd ( ) Fitting, Hyd ( ) Fitting, Hyd, Plug ( ) Fitting, Hyd, E ( ) Fitting, Hyd ( ) Fitting, Hyd, E ( ) Fitting, Hyd ( ) Fitting, Hyd ( ) Fitting, Hyd ( ) Fitting, Vibra--Lok Elbow ( ) Fitting, Hyd ( ) Hose, Hyd II (11-00) 8-11
14 Fig. 7 - Cummins 4 Cyl. Surge Tank Group II (11-00)
15 Fig. 7 - Cummins 4 Cyl. Surge Tank Group Ref. Tennant Part No. Machine Serial Number Description Qty ( ) Tank, Coolant, Expansion ( ) Cap, Tank, Coolant ( ) Hose, Tank, Surge ( ) Bracket, Tank ( ) Bracket, Tank, Upper ( ) Clamp ( ) Clamp ( ) Hose ( ) Bracket II (11-00) 8-13
16 Fig. 8 - Cummins 4 Cyl. Hydraulic Pump Group II (11-00)
17 Fig. 8 - Cummins 4 Cyl. Hydraulic Pump Group Ref. Tennant Part No. Machine Serial Number Description Qty ( ) Pump, Hydraulic Barnes ( ) Bracket Wldt., Engine, Front LH ( ) Bracket Wldt., Engine, Rear LH ( ) Pulley ( ) Isolator II (11-00) 8-15
18 Fig. 9 - Cummins 4 Cyl. Muffler Group II (11-00)
19 Fig. 9 - Cummins 4 Cyl. Muffler Group Ref. Tennant Part No. Machine Serial Number Description Qty ( ) Muffler, Exhaust ( ) Clamp, Muffler, 3.0Dia ( ) Clamp, Muffler, 2.50Dia ( ) Bracket Wldt, Muffler ( ) Pipe, Exhaust ( ) Cap ( ) Tube II (11-00) 8-17
20 Fig Cummins 4 Cyl. Battery Group II (11-00)
21 Fig Cummins 4 Cyl. Battery Group Ref. Tennant Part No. Machine Serial Number Description Qty ( ) Battery, 12V, 1000CCA ( ) Wire Assy., 02GA 48.0L Red ( ) Wire Assy., 02GA 48.0L BLK ( ) Wire Assy., 06GA 22.0L BLK II (11-00) 8-19
22 Fig Cummins 4 Cyl. Fuel lines and Throttle Group II (11-00)
23 Fig Cummins 4 Cyl. Fuel lines and Throttle Group Ref. Tennant Part No. Machine Serial Number Description Qty ( ) Filter, Fuel ( ) Bracket, Throttle, Cable ( ) Lever, Throttle, Cable ( ) Tube, Fuel, Pressure Line ( ) Tube, Modification, Fuel ( ) Hose, Fuel ( ) Cable, Engine, Speed ( ) Clamps ( ) Bracket, Wldt, Cable, Throttle ( ) Switch, Vacuum Indicator II (11-00) 8-21
24 Fig Cummins 4 Cyl. Documentaion Group II (11-00)
25 Fig Cummins 4 Cyl. Documentation Group Ref. Tennant Part No. Machine Serial Number Description Qty ( ) Operation Manual, Cummins 4 Cyl. Engine ( ) Parts Catalog, Cummins 4 Cyl. Engine II (11-00) 8-23
26 II (11-00)
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