CHAPTER 2 : STERLING MIDI JUNIOR AND STERLING MIDI JUNIOR FOUR
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1 CHAPTER 2 : STERLING MIDI JUNIOR AND STERLING MIDI JUNIOR FOUR Sterling Midi Junior is a transportable rear wheel drive, three or four wheel electric powered Scoota with pneumatic tyres, upolstered seat with folding back and flip up armrests, shopping basket, horn, battery gauge, walking stick clips and security lock with key. Sunrise Medical is ISO 9001 certified, which ensures quality at all stages of the development and production of this wheelchair. This product is manufactured to comply with the requirements of EEC directives 89/336/EEC. Note: - Section and Illustration item numbers shown are for reference purposes only and should not be used when ordering replacement parts. Always quote the correct serial number and part number. (see Section Illustration 1 and 2 for Serial Plate Location) Contents TITLE PAGE 4 - WHEEL CHASSIS - FRONT BODY AND STEERING WHEEL CHASSIS - FRONT BODY AND STEERING REAR DRIVE AND MOTOR ASSEMBLY REAR BODY ASSEMBLY DIFFERENTIAL AND WHEELS TILLER ASSEMBLY, CONTROL BOX, BATTERY LOOM AND BASKET SEAT ASSEMBLY IMPORTANT IT IS POTENTIALLY HAZARDOUS TO FIT OR USE ANY PARTS OTHER THAN GENUINE SUNRISE MEDICAL PARTS. THE COMPANY DISCLAIMS ALL LIABILITY FOR THE CONSEQUENCES OF SUCH USE, WHICH IN ADDITION VOIDS THE MACHINE WARRANTY. THIS SCOOTA IS FOR THE CARRIAGE OF ONE PERSON AND MUST NOT BE USED FOR ANY OTHER PURPOSE. MODEL : STERLING MIDI JUNIOR DATE: MARCH 1999 *SUPPLIED AS PART OF AN ASSEMBLY PUBLICATION NO PAGE 2.1.1
2 4 WHEEL CHASSIS - BODY - STEERING ASSEMBLY -WHEELS This Illustration and accompanying text set out in this Document is the Property of SUNRISE MEDICAL LTD. and must not be copied or used for manufacturing, tendering or any other purpose without their permission. PAGE DATE: MARCH 1999 PUBLICATION NO MODEL : STERLING MIDI JUNIOR
3 4 WHEEL CHASSIS - BODY - STEERING ASSEMBLY - WHEELS ITEM PART No. DESCRIPTION QTY SERIAL No. No. FRONT BODY 1* FRONT BODY PANEL (DAMASK RED) FRONT BODY PANEL (AQUAMARINE) FRONT BODY PANEL (BLUE) STERLING BADGE EXTRUDED PLASTIC SECTION NO FOOT BOARD MAT SET VELCRO STRIPS - BATTERY GRIP VELCRO MOULDED HOOK STRIPS SCREW NO. 6 X 1/2" POZI PAN WASHER 3.5 X 15MM O/D BLACK SCREW M 3.5 X 8MM ST. CSK TIE WRAP (BLACK) 8" STEERING COLUMN NUT M10 BINX WASHER M10 SHAKEPROOF EXTERNAL BALL JOINT ASSEMBLY SEAT STEM (DETACHABLE) SEAT DIP MOULDING BOLT M10 X 50MM HEX HD 1 FRONT FRAME DEDOCKING CABLE SPLIT KEY RING COMPRESSING SPRING DETENT PIN FRONT FRAME END PLUG 25 X 25MM (SQ) END PLUG (ROUND) 2 25* BUSH - STEERING HEAD 2 26* STEERING HEAD SHIM (OPTIONAL) FRONT BODY BRACKET SCREW NO.10 X 3/4" POZI PAN (BLACK) CIRCLIP EXTERNAL 1 30* STEERING SWIVEL PIN 2 31* ROLL PIN 1/8" X 7/8" 2 STUB AXLE 32* NUT M12 BINX 2 33* WASHER TAB M * AXLE SUPPORT PRESSING 2 35* FLANGED BUSH (NYLON) 4 36* FRONT STUB AXLE PRESSING 2 37* SPACING WASHER - FRONT WHEEL 2 38* STUB AXLE STEERING PRESSING (NON BRAKES ONLY) 2 39A SCREW M8 X 15 MM HEX HD. 2 39B NUT M8 NYLOC 4 39C WASHER M8 -B HAND BRAKE HAND BRAKE SHOE ASSEMBLY 2 41* HORSE SHOE SPRING 2 42* BACKPLATE 2 43* BRAKE CABLE GUIDE 2 44* SETSCREW M8 X 15 MM HEX HD 2 45* BUSH FRONT WHEEL BRAKE 2 46* FIXING NUT HAND BRAKE 2 47* BRAKE OPERATING LEVER WASHER M8 SHAKEPROOF INTERNAL BRAKE CABLE 2 ` MODEL : STERLING MIDI JUNIOR DATE: MARCH 1999 PUBLICATION NO PAGE 2.1.3
4 4 WHEEL CHASSIS - BODY - STEERING ASSEMBLY This Illustration and accompanying text set out in this Document is the Property of SUNRISE MEDICAL LTD. and must not be copied or used for manufacturing, tendering or any other purpose without their permission. PAGE DATE: MARCH 1999 PUBLICATION NO MODEL : STERLING MIDI JUNIOR
5 4 WHEEL CHASSIS - BODY - STEERING ASSEMBLY ITEM PART No. DESCRIPTION QTY SERIAL No. No. WHEEL FLANGED BOLT M8 X 20MM 8 51* INNER WHEEL RIM 4" 2 52* BEARING SPACER TUBE 2 54* OUTER WHEEL RIM 4" NUT M8 NYLOC 8 56* SPRING WASHER M * WASHER TAB M * WHEEL NUT M12 (DOMED) INNER TUBE 2.80/ TYRE 2.80/2.50 GREY 2 ASSEMBLIES FRONT BODY PANEL (BLUE) FRONT BODY PANEL (TURQUOISE) FRONT BODY PANEL (DAMASK RED) KING PIN KIT 1 *32-39C STUB AXLE KIT BRAKE - SHOE ASS HAND BRAKE KIT (SEE SECTION ONE ITEMS AND FIVE 7-20) WHEEL WHEEL NUT KIT 1 MODEL : STERLING MIDI JUNIOR DATE: MARCH 1999 PUBLICATION NO PAGE 2.1.5
6 3 WHEEL CHASSIS - BODY - STEERING ASSEMBLY This Illustration and accompanying text set out in this Document is the Property of SUNRISE MEDICAL LTD. and must not be copied or used for manufacturing, tendering or any other purpose without their permission. PAGE DATE: MARCH 1999 PUBLICATION NO MODEL : STERLING MIDI JUNIOR
7 3 WHEEL CHASSIS - BODY - STEERING ASSEMBLY ITEM PART No. DESCRIPTION QTY SERIAL No. No. FRONT BODY PANELS 1* FRONT BODY PANEL (DAMASK RED) FRONT BODY PANEL (AQUAMARINE) FRONT BODY PANEL (BLUE) STERLING BADGE EXTRUDED PLASTIC SECTION NO VELCRO STRIPS VELCRO STRIP (HOOKED) FOOT BOARD MAT SCREW NO. 6 X ½ POZI PAN WASHER 3.5 X 15MM (BLACK) 4 CHASSIS END PLUG 7/8" X 16 SQ 2 11* CHASSIS TIE WRAP (BLACK) 8" 6 13* BUSH SHIM (OPTIONAL) DETENT PIN COMPRESSION SPRING SPLIT KEY RING DE DOCK CABLE CIRCLIP EXTERNAL STEERING FORK BOLT M10 X 55 MM HEX HD NUT M10 X 1.75 MM BINKS SEAT STEM ( DETACHABLE ) SEAT DIP MOULDING WHEEL SPACER FRONT WHEEL AXLE 1 27* TAB WASHER M8 2 28* SETSCREW M8 X 15MM HEX HD 2 WHEEL 30* INNER WHEEL RIM 4" FRONT WHEEL SPACER 1 32* WHEEL BEARING 2 33* OUTER WHEEL RIM 4" FLANGED BOLT M8 X 20 MM FLANGED NUT M8 NYLOC INNER TUBE 2.80/2.50 RIGHT ANGLE VALVE TYRE 2.80/2.50 GREY 2 FRONT WHEEL HAND BRAKE BRAKE SHOE ASSEMBLY 1 41* HORSE SHOE SPRING SPACER (LONG) 4.5MM 1 43* BACK PLATE 1 44* BUSH FRONT WHEEL BRAKE SPACER (SHORT) 2.6MM 1 46* BRAKE CABLE GUIDE 1 47* BRAKE LEVER 1 48* BRAKE LEVER NUT SETSCREW M8 X 15MM HEX HD BRAKE CABLE 1 ASSEMBLIES FRONT BODY (DAMASK RED) FRONT BODY (AQUAMARINE) FRONT BODY (BLUE) CHASSIS WHEEL BOLT FRONT WHEEL FRONT WHEEL HAND BRAKE 1 MODEL : STERLING MIDI JUNIOR DATE: MARCH 1999 PUBLICATION NO PAGE 2.2.7
8 REAR DRIVE This Illustration and accompanying text set out in this Document is the Property of SUNRISE MEDICAL LTD. and must not be copied or used for manufacturing, tendering or any other purpose without their permission. PAGE DATE: MARCH 1999 PUBLICATION NO MODEL : STERLING MIDI JUNIOR
9 ITEM PART No. DESCRIPTION QTY SERIAL No. No. REAR DRIVE CASTING - GEARBOX/AXLE (RIGHT) CASTING - GEARBOX/AXLE (LEFT) GASKET - GEARBOX MAIN DRIVE SHAFT (RIGHT) MAIN DRIVE SHAFT (LEFT) DIFFERENTIAL GEAR BEVEL DIFFERENTIAL GEAR PIN- BEVEL GEAR WASHER-BEVEL GEAR KEY 5MM SQ X 12MM (SHORT) BEARING BALL 15MM BEARING 20 X 420 X SPACER BUSH KEY 6MMSQ X 25MM (LONG) WASHER M6 X 14 X SPRING WASHER M BOLT M4 X 40MM HEX HD NUT M4 HEX FLANGED SCREW TAPLITE M8 X 20MM HEX HD REAR AXLE LOCATION BRACKET (RIGHT) REAR AXLE LOCATION BRACKET (LEFT) LIFT HANDLE END PLUG 7/8" X 16G 2 25* WORM GEAR 1 26* BEARING 7/8" X 5/16" 2 27* "O" RING 2 28* COUPLING TIE WRAP BLACK 7.8 X WHEEL 2" BOLT M8 X 20MM HEX HD NUT M8 BINKS NUT M8 NYLOC (THICK) HEX SETSCREW M8 X 15MM HEX HD 2 MOTOR 41* BRAKE KNOB 1 42* SETSCREW CONE PT M5 X 8MM BRAKE DIP MOULDING MICRO SWITCH SCREW M6 X 20MM SKT HD MOTOR BRUSHES PIN PLUG MOTOR CONNECTION BRACKET 1 WHEEL FLANGED SCREW M8 X 20 MM HEX HD 8 62* INNER WHEEL RIM - 4" 2 63* OUTER WHEEL RIM - 4" NUT M8 (THIN) INNER TUBE 260 X 85 (RIGHT ANGLE VALVE) TYRE 260 X 85 - PSI * TAB WASHER M * WHEEL NUT M12 (DOMED) 2 ASSEMBLIES REAR DRIVE REAR WHEEL ASSEMBLY - 4" 1 3,6, WORM AND DIFF. GEAR 1 28, MIDI JUNIOR MOTOR ASSY 1 44,46,48 MODEL : STERLING MIDI JUNIOR DATE: MARCH 1999 PUBLICATION NO PAGE 2.3.9
10 REAR BODY AND LIGHTS This Illustration and accompanying text set out in this Document is the Property of SUNRISE MEDICAL LTD. and must not be copied or used for manufacturing, tendering or any other purpose without their permission. PAGE DATE: MARCH 1999 PUBLICATION NO MODEL : STERLING MIDI JUNIOR
11 REAR BODY AND LIGHTS ITEM PART No. DESCRIPTION QTY SERIAL No. No. REAR BODY PANEL REAR BODY PANEL (WITH LIGHTS) (BLUE) REAR BODY PANEL (WITHOUT LIGHTS) (BLUE) REAR BODY PANEL (WITH LIGHTS) (AQUAMARINE)) REAR BODY PANEL (WITHOUT LIGHTS) (AQUAMARINE)) REAR BODY PANEL (WITH LIGHTS) (DAMASK RED) REAR BODY PANEL (WITHOUT LIGHTS) (DAMASK RED) AMBER REFLECTOR RED REFLECTOR STERLING BADGE MIDI JUNIOR" LOGO "MIDI 4" DECAL PANEL FOAM PADS 2 HANDLE VELWASHER WASHER 2BA RIVET HANDLE STRAP 1 REAR LIGHTING NUT 6BA HEX SCREW 6BA X 3/8" POZI PAN PIN SOCKET PANEL MOUNT LEFT LIGHT POD (DAMASK RED) LEFT LIGHT POD (AQUAMARINE) LEFT LIGHT POD (BLUE) RIGHT LIGHT POD (DAMASKL RED) RIGHT LIGHT POD (AQUAMARINE) RIGHT LIGHT POD (BLUE) POD BRACKET SCREW NO.6 X 1/2" ST (BLACK) POZI PAN 12 18* WIRING LOOM REAR PANEL (LGHTS) 1 19* REAR LIGHT/ INDICATOR BRAKE LIGHT BULB (FESTOON) INDICATOR BULB DECAL "BRAKE RELEASE" NYLON WASHER M WASHER PENNY BLACK M35 X 15 6 ASSEMBLIES REAR BODY PANEL (WITHOUT LIGHTS) (BLUE) REAR BODY PANEL (WITH LIGHTS) (BLUE) REAR BODY PANEL (WITHOUT LIGHTS) (AQUAMARINE)) REAR BODY PANEL (WITH LIGHTS) (AQUAMARINE)) REAR BODY PANEL (WITHOUT LIGHTS) (DAMASK RED) REAR BODY PANEL (WITH LIGHTS) (DAMASK RED) REAR STOP/INDICATOR LIGHT 1 MODEL : STERLING MIDI JUNIOR DATE: MARCH 1999 PUBLICATION NO PAGE
12 TILLER - CONTROL BOX - BASKET - LOOM AND BATTERIES This Illustration and accompanying text set out in this Document is the Property of SUNRISE MEDICAL LTD. and must not be copied or used for manufacturing, tendering or any other purpose without their permission PAGE DATE: MARCH 1999 PUBLICATION NO MODEL : STERLING MIDI JUNIOR
13 TILLER - CONTROL BOX - BASKET - LOOM AND BATTERIES ITEM PART No. DESCRIPTION QTY SERIAL No. No. TILLER ASSEMBLY TILLER ARM END PLUG (BLACK PLASTIC) ARM GRIP (BLACK) LOCKING HANDLE BOLT M8 X 35MM - TILLER STEM SCREW 4BA X 3/8" - CONTROL BOX 2 BASKET/BRAKE BRACKET ASS BRACKET BASKET/BRAKE CLAMP BOLT M6 X 45MM CLAMP 2 BRAKE LEVER PLASTIC KNOB - BRAKE LEVER LEVER BAR - BRAKE LEVER CAMLOCK ROLLER - BRAKE LEVER ROLL PIN 3MM X 14MM BUSH CAMLOCK - BRAKE LEVER CIRCLIP "E" TYPE 5/8"- BRAKE LEVER PULL BAR - BRAKE LEVER COMPRESSION SPRING - BRAKE LEVER PULLER PLATE - BRAKE LEVER CIRCLIP "E" TYPE 8MM CABLE ELITE (4) CABLE STERLING (3) 1 BASKET TILLER COVER TILLER COVER (BLUE) TILLER COVER (AQUAMARINE) TILLER COVER (DAMASK RED)) SUNRISE LOGO DECAL CONTROL BOX DECAL (WITH OUT LIGHTS \INDICATOR) CONTROL BOX DECAL (WITH LIGHTS \INDICATOR) BASKET 1 LOOM ASSEMBLY MAIN WIRING LOOM (WITHOUT LIGHTS) MAIN WIRING LOOM (WITH LIGHTS) RESET SWITCH 15AMP SCREW - BATTERY CHARGER PLUG 1 CONTROL BOX ASSEMBLY CONTROL BOX WITHOUT LIGHTS CONTROL BOX WITH LIGHTS CONTROL BOX WITHOUT LIGHTS (HIGH POWER) CONTROL BOX WITH LIGHTS (HIGH POWER) WASHER 6MM OPERATING BAR SLEEVE (GREEN) SLEEVE (YELLOW) HORN BUTTON HORN ON/OFF SWITCH BULB LENS (ON/OFF SWITCH) LENS (LIGHT SWITCH) KEY (IGNITION - LONG - 739) KEY (IGNITION - SHORT - 537) KEY SWITCH SPEED POT POINTER KNOB ROTARY POT CAP 1 MODEL : STERLING MIDI JUNIOR DATE: MARCH 1999 PUBLICATION NO PAGE
14 TILLER - CONTROL BOX - BASKET - LOOM AND BATTERIES This Illustration and accompanying text set out in this Document is the Property of SUNRISE MEDICAL LTD. and must not be copied or used for manufacturing, tendering or any other purpose without their permission PAGE DATE: MARCH 1999 PUBLICATION NO MODEL : STERLING MIDI JUNIOR
15 TILLER - CONTROL BOX - BASKET - LOOM AND BATTERIES ITEM PART No. DESCRIPTION QTY SERIAL No. No. BATTERY ASSEMBLY BATTERY CONNECTOR (INTEC) G BATTERY 30 AMP HR (MAINTENANCE FREE)12V (WITH FASTENINGS) BATTERY HARNESS 1 FRONT LIGHTING ASSEMBLY INDICATOR LAMP (AMBER) (NO BULB) SIDE LAMP (CLEAR) (NO BULB) LAMP BULB 24V 5W MOUNTING PLATE SCREW M6 X 35MM - CLAMP NYLOC M6 -CLAMP CLAMP - HANDLE BARS BRACKET - LIGHT COVER 1 ASSEMBLIES TILLER BRAKE LEVER BATTERY AND HARNESS 30AMP TILLER PANEL (DAMASK BLUE) TILLER PANEL (AQUAMARINE) TILLER PANEL (RED) 1 MODEL : STERLING MIDI JUNIOR DATE: MARCH 1999 PUBLICATION NO PAGE
16 SEAT AND FRAME ASSEMBLY This Illustration and accompanying text set out in this Document is the Property of SUNRISE MEDICAL LTD. and must not be copied or used for manufacturing, tendering or any other purpose without their permission. PAGE DATE: MARCH 1999 PUBLICATION NO MODEL : STERLING MIDI JUNIOR
17 SEAT AND FRAME ASSEMBLY ITEM PART No. DESCRIPTION QTY SERIAL No. No. SEAT AND FRAME LIGHTWEIGHT / ARMREST FRAME WASHER M CAP SCREW 1/4" X7/8" SKT CAP SCREW 1/4" BSW X 1.1/2"SKT VELCRO STRIPS PLASTIC PLUG ARM SIDE PLATE BOLT 1/4" BSW X 1 1/2" WASHER 1/4" SPRING WASHER NUT 1/4" BSW DOME ARM RECEIVER BOLT 1/4" BSW 1.3/4" SCREW 1/4" BSW X 1.2" LOCKNUT THIN 1/4" X CLIP - WALKING STICK PLASTIC END CAP 19MM DIAMETER TUBE - ARM REST ARMREST PAD (STD 10") SCREW 10/32" X 1 1/4" WASHER 5MM X 12.5MM BLACK SEAT SHELL (LIGHTWEIGHT) SEAT (ONLY (T6) LIGHTWEIGHT CUSHION 1 SEAT CASTING SHAKEPROOF WASHER 1/4" BOLT M6 X 15MM HEX HD PULL ROD RELEASE LEVER SHAFT SEAT PLUNGER LOCATION PLUNGER SPRING SCREW M5 X 20MM COTTER PIN 1/16" X 1/2" NYLOC M SEAT CASTING ASSEMBLY 1 T6 SEAT FRAME SEAT MOUNTING STRUT SPRING WASHER M BOLT M6 X 25MM HEX HD NYLOC M SHAKEPROOF WASHER 1/4" WASHER M T6 SEAT (ONLY) 1 ASSEMBLIES T6 KAB SEAT FRAME ASSY SEAT AND FRAME (T6) LIGHTWEIGHT SEAT CASTING AND PLUNGER 1 MODEL : STERLING MIDI JUNIOR DATE: MARCH 1999 PUBLICATION NO PAGE
18 PAGE DATE: MARCH 1999 PUBLICATION NO MODEL : STERLING MIDI JUNIOR
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