SPARE-PARTS BOOK BZ (SA) Model: TABLE OF CONTENTS. Chapter 1: Liftchassis. Chapter 2: Platforms. Chapter 3: Cylinders
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1 SPARE-PARTS BOOK TABLE OF CONTENTS Model: BZ (SA) Chapter : Liftchassis A4B030SA Chassis Page 4 Chapter 2: Platforms PLB040 Steel platform Page 6 PLB04 Aluminium platform Page 8 PLB04a Aluminium platform Page 0 PLB043 Aluminium platform Page 2 PLB0420 Aluminium platform Page 4 Chapter 3: Cylinders Lift cylinder Page Tilt cylinder SA Page 8 Chapter 4: Hydraulic hoses A4B0305 Hydraulic hoses Page 20 Chapter 5.: SN: Hydraulic unit volt 70 bar (S) Page Hydraulic unit volt 70 bar (S) Page Hydraulic unit volt 30 bar (T) Page Hydraulic unit volt 30 bar (T) Page 28 Chapter 5..5: Valve system 2, 24 volt 3854 Valve system 2 volt Page Valve system 24 volt Page 32 Chapter 5.2: SN: a Hydraulic unit volt 70 bar (S) Page a Hydraulic unit volt 30 bar (S) Page a Hydraulic unit volt 30 bar (T) Page a Hydraulic unit volt 70 bar (T) Page 40 Chapter 5.2.5: Valve system 2, 24 volt 3854 Valve system 2 volt Page Valve system 24 volt Page 40 Chapter 6.2.: SN: Safety valve 2 volt Page Safety valve 24 volt Page Safety valve 2 volt Page Safety valve 24 volt Page 48 Chapter 6.2.2: SN: a Safety valve 2 volt Page a Safety valve 24 volt Page a Safety valve 2 volt Page a Safety valve 24 volt Page 56 Chapter 6.2.3: SN: b Safety valve 2 volt Page b Safety valve 24 volt Page 60
2 6789b Safety valve 2 volt Page b Safety valve 24 volt Page 64 Chapter 6.2.4: SN: c Safety valve 2 volt Page c Safety valve 24 volt Page c Safety valve 2 volt Page c Safety valve 24 volt Page 72 /6/2009
3 Model:BZ (SA) Chapter Liftchassis A4B030SA Chassis A4B030SA - Chassis Page 3 of 76 /6/2009
4 Pos Part No Description Quantity Support frame Liftarm LH= Lift cylinder D=70 S *K* *K* Mounting bracket incl bracket cpl Bracket cpl Nut M Cover cpl Pivot bolt D=35 L= Pivot bolt D=30 L= Pivot bolt D=30 L= Pivot bolt D=30 L= Bushing w spacer 4 30 Bushing cpl Bumper bar cpl L=2300 mm Plastic cover Bracket for bumper bar cpl Pressbolt w nut cpl Screwset for bumper bar Pivot bolt D=30 L=98mm Screwset for bumper bar /6/2009 Page 4 of 76
5 Model:BZ (SA) Chapter 2 Platforms PLB040 Steel platform PLB040 - Steel platform Page 5 of 76 /6/2009
6 Pos Part No Description Quantity Cover guard 243 Cover guard without holes Platform lock 3 32 Locking bar set WEAR PROTECTION LEFT WEAR PROTECTION RIGHT Warning flags pair cpl Profile for warning flag Nut Warning tape 5m x 50mm Decal "Working Area" Rollstop cpl pair after mountable 900mm Rollstop cpl. pair after mountable SCREW M6SF M8x Wear protection bracket pair cpl. /6/2009 Page 6 of 76
7 Model:BZ (SA) Chapter 2 Platforms PLB04 Aluminium platform PLB04 - Aluminium platform Page 7 of 76 /6/2009
8 Pos Part No Description Quantity 376 Conical profile right L=400 mm Conical profile left L=400 mm Right side profile Left side profile Profile for warning flag Warning flags pair cpl Alu platf. bracket left C/C30mm Alu, platf. bracket rightc/c Axle cpl PML L=500 mm Bushing cpl set Lock bar set(alu platf) Lock excl handle 3 36 Lock handle Plastic guide 25 sign Decals, signs /6/2009 Page 8 of 76
9 Model:BZ (SA) Chapter 2 Platforms PLB04a Aluminium platform PLB04a - Aluminium platform Page 9 of 76 /6/2009
10 Pos Part No Description Quantity 376 Conical profile right L=400 mm Conical profile left L=400 mm Right side profile Left side profile Profile for warning flag Warning flags pair cpl Alu. platf. bracket rightc/c30mm Alu. platf. bracket rightc/c30mm Axle cpl PML L=500 mm Bushing cpl set Lock bar set(alu platf) Lock excl handle 3 36 Lock handle Plastic guide Wear protection right Wear protection left 25 sign Decals, signs /6/2009 Page 0 of 76
11 Model:BZ (SA) Chapter 2 Platforms PLB043 Aluminium platform PLB043 - Aluminium platform Page of 76 /6/2009
12 Pos Part No Description Quantity 366 Conical profile right L=420 mm 372 Conical profile right L=300 mm Conical profile left L=420 mm 2 37 Conical profile left L=300 mm Sideprofile left cpl. L= Sideprofile right cpl. L=65mm Profile alu L=.3 m Profile left alu Profile right alu Profile for warning flag Warning flags pair cpl Bracket right cc Bracket left cc Wear protection bracket pair cpl Axle cpl. D=30 L= Bracket Cap Lock handle Lock excl handle Lock bar set(alu platf) Plastic guide Bushing f alu platform Rollstop alu pair L=900 mm Rollstop alu. pair L=800mm Rollstop alu pair L=900 mm Rollstop alu. pair L=800mmconic 25 sign Decals, signs /6/2009 Page 2 of 76
13 Model:BZ (SA) Chapter 2 Platforms PLB0420 Aluminium platform PLB Aluminium platform Page 3 of 76 /6/2009
14 Pos Part No Description Quantity Profile for warning flag Warning flags pair cpl Pivot bolt D=30 L= Wear protection bracket pair cpl Pivot bolt D=30 L=98mm Axle f platf bracket D=24 L=223mm Axle alu platform D=24 L= Side profile right L=600mm Side profile alu right L=725 mm Side profile alu right L=850 mm Side profiile alu right L=200 mm Side profile left L=600mm Side profile alu left L=725 mm Side profile alu left L=850 mm Side profile alu left L=200 mm Alu platf bracket left cc Alu platf bracket left cc Alu platf bracket left cc Alu platf bracket right cc Alu platf bracket right cc Alu platf bracket right cc Reinforcement alu. platf Rollstop alu cpl pair 2x900 mm Rollstop pair alu. 2x sign Decals, signs /6/2009 Page 4 of 76
15 Model:BZ (SA) Chapter 3 Cylinders Lift cylinder Lift cylinder Page 5 of 76 /6/2009
16 Pos Part No Description Quantity Lift cylinder D=70 S *K* Cylinder case cpl D=70mm Cylinder cover Piston rod w. piston D=70 mm Pressure rod D=70mm L=503mm Protective case L=350mm Bushing D=40,5 L= Grooved ring D= Dubble safety ring, D= Dubble safety ring, D=70 /6/2009 Page 6 of 76
17 Model:BZ (SA) Chapter 3 Cylinders Tilt cylinder SA Tilt cylinder SA Page 7 of 76 /6/2009
18 Pos Part No Description Quantity Tilt cylinder -95 SA *K* Cylinder cover Piston rod cpl Limit stop Protective case PRESSURRE ROD L= Bushing D=40,5 L= Nut Adjustment spacer Spring incl guide 3937 Grooved ring D= Dubble safety ring, D=70 38 Gasket set D=70 mm /6/2009 Page 8 of 76
19 Model:BZ (SA) Chapter 4 Hydraulic hoses A4B0305 Hydraulic hoses A4B Hydraulic hoses Page 9 of 76 /6/2009
20 Pos Part No Description Quantity Hose plate Leading in plate T-coupling with nut Seal strip f leading-in plate Elbow fitting Safety valve Hydr hose D=/4" L=350 mm Hydr hose D=/4" L=350 mm Hydr.hose D=/4" L=350mm/4" /4" Hydr hose D=3/8" L=250 mm 2694 Cable steering Strap /6/2009 Page 20 of 76
21 Model:BZ (SA) Chapter 5. SN: Hydraulic unit volt 70 bar (S) Hydraulic unit volt 70 bar (S) Page 2 of 76 /6/2009
22 Pos Part No Description Quantity Fillercap w dipstick Filter Hose cpl Motor brace Electric motor 2V Pump P3 cpl Bend Electric cable L=320mm Switch 2V Saco Circuit card 2036 Relay 2V Bracket for relaycard Valve system 2V 4 38 Flexible tube cpl Ground cable cpl. L=3m Chassis w tank Magnet plug M Sealing 3308 Heatguard Hydr. unit 2V 70B /6/2009 Page 22 of 76
23 Model:BZ (SA) Chapter 5. SN: Hydraulic unit volt 70 bar (S) Hydraulic unit volt 70 bar (S) Page 23 of 76 /6/2009
24 Pos Part No Description Quantity Fillercap w dipstick Filter Hose cpl Motor brace Electric motor 24V Pump P3 cpl Bend Electric cable L=320mm Switch 24V, Saco Circuit card 2036 Relay 2V Bracket for relaycard Valve system 24V 4 38 Flexible tube cpl Ground cable cpl. L=3m Chassis w tank Magnet plug M Sealing 3308 Heatguard Hydr. unit 24V 70B /6/2009 Page 24 of 76
25 Model:BZ (SA) Chapter 5. SN: Hydraulic unit volt 30 bar (T) Hydraulic unit volt 30 bar (T) Page 25 of 76 /6/2009
26 Pos Part No Description Quantity Hydraaulic unit 2V 30B Fillercap w dipstick Filter Hose cpl Motor brace Electric motor 2V Pump P3 cpl Bend Electric cable L=320mm Switch 2V Saco Circuit card 2036 Relay 2V Bracket for relaycard Valve system 2V 4 38 Flexible tube cpl Ground cable cpl. L=3m Chassis w tank Magnet plug M Sealing 3308 Heatguard /6/2009 Page 26 of 76
27 Model:BZ (SA) Chapter 5. SN: Hydraulic unit volt 30 bar (T) Hydraulic unit volt 30 bar (T) Page 27 of 76 /6/2009
28 Pos Part No Description Quantity Hydraulic unit 24V 30B Fillercap w dipstick Filter Hose cpl Motor brace Electric motor 24V Pump P3 cpl Bend Electric cable L=320mm Switch 24V, Saco Circuit card 2036 Relay 2V Bracket for relaycard Valve system 24V 4 38 Flexible tube cpl Ground cable cpl. L=3m Chassis w tank Magnet plug M Sealing 3308 Heatguard /6/2009 Page 28 of 76
29 Model:BZ (SA) Chapter 5..5 Valve system 2, 24 volt 3854 Valve system 2 volt Valve system 2 volt Page 29 of 76 /6/2009
30 Pos Part No Description Quantity 3858 Valve house VE Magnet 2V Shift valve excl magnet Lowering valve excl magnet Overflow valve 6 35 Pump connection cpl Swivel joint cpl Adjusting screw incl. washer Washer/8" Adapter incl. o-ring cpl. 386 Reverse valve Plug Plug Pressure guard 85 bar Adapter Washer 3/8" Piston for valveblock Constant flow Spring for valveblock /6/2009 Page 30 of 76
31 Model:BZ (SA) Chapter 5..5 Valve system 2, 24 volt 3856 Valve system 24 volt Valve system 24 volt Page 3 of 76 /6/2009
32 Pos Part No Description Quantity 3858 Valve house VE Magnet 24V Shift valve excl magnet Lowering valve excl magnet Overflow valve 6 35 Pump connection cpl Swivel joint cpl Adjusting screw incl. washer Washer/8" Adapter incl. o-ring cpl. 386 Reverse valve Plug Plug Pressure guard 85 bar Adapter Washer 3/8" Piston for valveblock Constant flow Spring for valveblock /6/2009 Page 32 of 76
33 Model:BZ (SA) Chapter 5.2 SN: a Hydraulic unit volt 70 bar (S) 64308a - Hydraulic unit volt 70 bar (S) Page 33 of 76 /6/2009
34 Pos Part No Description Quantity 380 Fillercap Filter Hose cpl Motor brace Electric motor 2V Pump P3 cpl Bend Connection. ground Switch 2V Saco Circuit card 2036 Relay 2V Bracket for relaycard Valve system 2V 4 38 Flexible tube cpl Ground cable cpl. L=3m Electric cable L=320mm Chassis w tank Magnet plug M Sealing f hydr unit Rubber f chassis w tank Lock 3308 Heatguard Hydr. unit 2V 70B /6/2009 Page 34 of 76
35 Model:BZ (SA) Chapter 5.2 SN: a Hydraulic unit volt 30 bar (S) 64309a - Hydraulic unit volt 30 bar (S) Page 35 of 76 /6/2009
36 Pos Part No Description Quantity 380 Fillercap Filter Hose cpl Motor brace Electric motor 24V Pump P3 cpl Bend Connection. ground Switch 24V, Saco Circuit card Relay 24V Bracket for relaycard Valve system 24V 4 38 Flexible tube cpl Ground cable cpl. L=3m Electric cable L=320mm Chassis w tank Magnet plug M Sealing f hydr unit Rubber f chassis w tank Lock 3308 Heatguard Hydr. unit 24V 70B /6/2009 Page 36 of 76
37 Model:BZ (SA) Chapter 5.2 SN: a Hydraulic unit volt 30 bar (T) 6576a - Hydraulic unit volt 30 bar (T) Page 37 of 76 /6/2009
38 Pos Part No Description Quantity Hydraaulic unit 2V 30B 380 Fillercap Filter Hose cpl Motor brace Electric motor 2V Pump P3 cpl Bend Connection. ground Switch 2V Saco Circuit card 2036 Relay 2V Bracket for relaycard Valve system 2V 4 38 Flexible tube cpl Ground cable cpl. L=3m Electric cable L=320mm Chassis w tank Magnet plug M Sealing f hydr unit Rubber f chassis w tank Lock Diode cpl Heatguard /6/2009 Page 38 of 76
39 Model:BZ (SA) Chapter 5.2 SN: a Hydraulic unit volt 70 bar (T) 65763a - Hydraulic unit volt 70 bar (T) Page 39 of 76 /6/2009
40 Pos Part No Description Quantity Hydraulic unit 24V 30B 380 Fillercap Filter Hose cpl Motor brace Electric motor 24V Pump P3 cpl Bend Connection. ground Switch 24V, Saco Circuit card Relay 24V Bracket for relaycard Valve system 24V 4 38 Flexible tube cpl Ground cable cpl. L=3m Electric cable L=320mm Chassis w tank Magnet plug M Sealing f hydr unit Rubber f chassis w tank Lock Diode cpl Heatguard /6/2009 Page 40 of 76
41 Model:BZ (SA) Chapter Valve system 2, 24 volt 3854 Valve system 2 volt Valve system 2 volt Page 4 of 76 /6/2009
42 Pos Part No Description Quantity 3858 Valve house VE Magnet 2V Shift valve excl magnet Lowering valve excl magnet Overflow valve 6 35 Pump connection cpl Swivel joint cpl Adjusting screw incl. washer Washer/8" Adapter incl. o-ring cpl. 386 Reverse valve Plug Plug Pressure guard 85 bar Adapter Washer 3/8" Piston for valveblock Constant flow Spring for valveblock /6/2009 Page 42 of 76
43 Model:BZ (SA) Chapter Valve system 2, 24 volt 3856 Valve system 24 volt Valve system 24 volt Page 43 of 76 /6/2009
44 Pos Part No Description Quantity 3858 Valve house VE Magnet 24V Shift valve excl magnet Lowering valve excl magnet Overflow valve 6 35 Pump connection cpl Swivel joint cpl Adjusting screw incl. washer Washer/8" Adapter incl. o-ring cpl. 386 Reverse valve Plug Plug Pressure guard 85 bar Adapter Washer 3/8" Piston for valveblock Constant flow Spring for valveblock /6/2009 Page 44 of 76
45 Model:BZ (SA) Chapter 6.2. SN: Safety valve 2 volt Safety valve 2 volt Page 45 of 76 /6/2009
46 Pos Part No Description Quantity Cable set 3.5m el.safety valve El safety valve 2V Valve house cpl Swivel joint cpl Nut for valve O-ring set Magnet 2V AMP Adapter /4"-3/8" Washer 3/8" Valve excl magnet /6/2009 Page 46 of 76
47 Model:BZ (SA) Chapter 6.2. SN: Safety valve 24 volt Safety valve 24 volt Page 47 of 76 /6/2009
48 Pos Part No Description Quantity Cable set 3.5m el.safety valve El safety valve 24V Valve house cpl Swivel joint cpl Nut for valve O-ring set Magnet 24V AMP Adapter /4"-3/8" Washer 3/8" Valve excl magnet /6/2009 Page 48 of 76
49 Model:BZ (SA) Chapter 6.2. SN: Safety valve 2 volt Safety valve 2 volt Page 49 of 76 /6/2009
50 Pos Part No Description Quantity Cable set 3.5m el.safety valve Electric safety valve 2V Valve housing Swivel joint cpl Nut for valve O-ring set Magnet 2V AMP Swivel joint cpl. D=/4" Valve excl magnet /6/2009 Page 50 of 76
51 Model:BZ (SA) Chapter 6.2. SN: Safety valve 24 volt Safety valve 24 volt Page 5 of 76 /6/2009
52 Pos Part No Description Quantity Cable set 3.5m el.safety valve Electric safety valve 24V Valve housing Swivel joint cpl Nut for valve O-ring set Magnet 24V AMP Swivel joint cpl. D=/4" Valve excl magnet /6/2009 Page 52 of 76
53 Model:BZ (SA) Chapter SN: a Safety valve 2 volt 6777a - Safety valve 2 volt Page 53 of 76 /6/2009
54 Pos Part No Description Quantity Cable set 3.5m el.safety valve El safety valve 2V Valve house cpl Swivel joint cpl O-ring set f lowering valve Valve incl. magnet Adapter /4"-3/8" Washer 3/8" Lowering valve excl magnet /6/2009 Page 54 of 76
55 Model:BZ (SA) Chapter SN: a Safety valve 24 volt 6778a - Safety valve 24 volt Page 55 of 76 /6/2009
56 Pos Part No Description Quantity Cable set 3.5m el.safety valve El safety valve 24V Valve house cpl Swivel joint cpl O-ring set f lowering valve Valve incl. magnet (Replacing 229) Adapter /4"-3/8" Washer 3/8" Lowering valve excl magnet /6/2009 Page 56 of 76
57 Model:BZ (SA) Chapter SN: a Safety valve 2 volt 6789a - Safety valve 2 volt Page 57 of 76 /6/2009
58 Pos Part No Description Quantity Cable set 3.5m el.safety valve Electric safety valve 2V Valve housing Swivel joint cpl O-ring set f lowering valve Valve incl. magnet Swivel joint cpl. D=/4" Lowering valve excl magnet /6/2009 Page 58 of 76
59 Model:BZ (SA) Chapter SN: a Safety valve 24 volt 6790a - Safety valve 24 volt Page 59 of 76 /6/2009
60 Pos Part No Description Quantity Cable set 3.5m el.safety valve Electric safety valve 24V Valve housing Swivel joint cpl O-ring set f lowering valve Valve incl. magnet (Replacing 229) Swivel joint cpl. D=/4" Lowering valve excl magnet /6/2009 Page 60 of 76
61 Model:BZ (SA) Chapter SN: b Safety valve 2 volt 6777b - Safety valve 2 volt Page 6 of 76 /6/2009
62 Pos Part No Description Quantity Cable set 3.5m el.safety valve El safety valve 2V Valve house cpl Swivel joint cpl Valve incl. magnet Adapter /4"-3/8" Washer 3/8" Lowering valve excl magnet O-ring set f lowering valve /6/2009 Page 62 of 76
63 Model:BZ (SA) Chapter SN: b Safety valve 24 volt 6778b - Safety valve 24 volt Page 63 of 76 /6/2009
64 Pos Part No Description Quantity Cable set 3.5m el.safety valve El safety valve 24V Valve house cpl Swivel joint cpl O-ring set f lowering valve Valve incl. magnet (Replacing 229) Adapter /4"-3/8" Washer 3/8" Lowering valve excl magnet /6/2009 Page 64 of 76
65 Model:BZ (SA) Chapter SN: b Safety valve 2 volt 6789b - Safety valve 2 volt Page 65 of 76 /6/2009
66 Pos Part No Description Quantity Cable set 3.5m el.safety valve Electric safety valve 2V Valve housing Swivel joint cpl O-ring set f lowering valve Valve incl. magnet Swivel joint cpl. D=/4" Lowering valve excl magnet /6/2009 Page 66 of 76
67 Model:BZ (SA) Chapter SN: b Safety valve 24 volt 6790b - Safety valve 24 volt Page 67 of 76 /6/2009
68 Pos Part No Description Quantity Cable set 3.5m el.safety valve Electric safety valve 24V Valve housing Swivel joint cpl O-ring set f lowering valve Valve incl. magnet (Replacing 229) Swivel joint cpl. D=/4" Lowering valve excl magnet /6/2009 Page 68 of 76
69 Model:BZ (SA) Chapter SN: c Safety valve 2 volt 6777c - Safety valve 2 volt Page 69 of 76 /6/2009
70 Pos Part No Description Quantity Cable set 3.5m el.safety valve El safety valve 2V Valve house cpl Swivel joint cpl Nut for valve O-ring set Magnet 2V AMP Adapter /4"-3/8" Washer 3/8" Valve excl magnet /6/2009 Page 70 of 76
71 Model:BZ (SA) Chapter SN: c Safety valve 24 volt 6778c - Safety valve 24 volt Page 7 of 76 /6/2009
72 Pos Part No Description Quantity Cable set 3.5m el.safety valve El safety valve 24V Valve house cpl Swivel joint cpl Nut for valve O-ring set Magnet 24V AMP Adapter /4"-3/8" Washer 3/8" Valve excl magnet /6/2009 Page 72 of 76
73 Model:BZ (SA) Chapter SN: c Safety valve 2 volt 6789c - Safety valve 2 volt Page 73 of 76 /6/2009
74 Pos Part No Description Quantity Cable set 3.5m el.safety valve Electric safety valve 2V Valve housing Swivel joint cpl Nut for valve O-ring set Magnet 2V AMP Swivel joint cpl. D=/4" Valve excl magnet /6/2009 Page 74 of 76
75 Model:BZ (SA) Chapter SN: c Safety valve 24 volt 6790c - Safety valve 24 volt Page 75 of 76 /6/2009
76 Pos Part No Description Quantity Cable set 3.5m el.safety valve Electric safety valve 24V Valve housing Swivel joint cpl Nut for valve O-ring set Magnet 24V AMP Swivel joint cpl. D=/4" Valve excl magnet /6/2009 Page 76 of 76
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