Automated Lubrication Systems Parts & Accessories

Transcription

1 Automated Lubrication Systems Parts & Accessories (Truck and Trailer) Groeneveld USA, Inc S. Central Expy. Suite 200 McKinney, TX Tel: Fax:

2 Groeneveld USA, Inc S. Central Expy. Suite 200 McKinney, TX Ph.: Ph.: Fax: Title: Groeneveld USA: Automated Lubrication Systems, Parts and Accessories. (Truck and Trailer) Revision: Jan 2014 Groeneveld USA Account information: Account company name: Account number: Account status: PO required: Credit limit / VISA / COD Yes / No Groeneveld contact: All rights reserved. No part of this publication may be copied and/or published by means of printing, photocopying, and microfilm or by any other means without prior written permission from Groeneveld. This also applies to the drawings and diagrams appended. Groeneveld reserves the right to change parts at any time, without prior notice to the customer. The contents of this manual may also be changed without prior notice. This manual applies to the standard version of the product. Groeneveld cannot accept liability for any damage arising from the use of specifications other than that supplied. You are requested to contact Groeneveld technical service for information concerning adjustment, maintenance work or repairs that is not described in this manual. While this manual has been prepared with the greatest possible care Groeneveld cannot accept responsibility for any errors or the consequences of such errors. Groeneveld USA 2150 S. Central Expy. Suite 200, McKinney TX,

3 Contents CONTENTS... 3 INTRODUCTION... 4 Material Indication... 4 Conversion Factors & Units... 4 GREASE PUMPS... 5 Pneumatically Operated Grease Pump... 5 Pneumatic Pump Assemblies... 6 ELECTRICALLY OPERATED GEAR PUMP... 9 ELECTRICALLY OPERATED AXIAL PISTON PUMP PNEUMATICALLY OPERATED; COMPACT TRAILER PUMP: COMPALUBE CONTROL ELEMENTS, ELECTRICAL WIRING AND ACCESSORIES Electronic Timer ELECTRICAL WIRING FOR PUMPS AIR CONNECTIONS Systems with Electronic Timers Systems with Brake Impulse Counters SUPPORT BRACKETS FOR AUTOMATIC GREASING P UMPS PRIMARY TUBING AND FITTINGS DISTRIBUTION BLOCKS METERING UNITS SECONDARY TUBING AND FITTINGS GREASE AND FILLER PUMPS Grease Filler Pump Filler Couplings REPAIR KIT ASSEMBLIES PART NUMBER INDEX Groeneveld USA 2150 S. Central Expy. Suite 200, McKinney TX,

4 Introduction This book contains most parts and accessories for the Groeneveld Automatic Lubrication system as installed on Trucks and Trailers in the North American Market. As Groeneveld is a globally represented, parts only used in other countries are subsequently eliminated from the booklet. As then in some cases parts may then not be found in this manual, please then consult the overall parts manual for the appropriate Groeneveld product. Each of the chapters refers to a particular section of the greasing system. All parts of these sections are illustrated in order to indicate their function and their relation to each other. Since the last issue of the Groeneveld truck and trailer parts book, Groeneveld lubrication systems have been updated to accommodate 3/8" air tubing. When ordering parts, please make sure which tubing size is used on your automatic lubrication system alternate part numbers might apply. Material Indication BR: Brass PA: Polyamide / Nylon ST-YG: Steel Yellow passified / plated ST-G: Steel galvanized SST: Stainless Steel. Conversion Factors & Units : Diameter m: meter (1m = feet) cm: centimeter / mm: millimeter (1m = 100cm = 1000mm = inches) 1 inch = 2.54 cm = 25.4mm 5/16" = 8mm 3/16" = 5mm 1kg = lbs For additional information on Groeneveld products and technical information please visit Solutions that keep you moving. Groeneveld USA 2150 S. Central Expy. Suite 200, McKinney TX,

5 Grease Pumps Pneumatically operated grease pump. Delivery Description Grease pressure bar (psi) cc/stroke (fluid ounce) At 8 Bar (120 psi) air pressure Part no / F (14.28) 60 (20.28) 72 (1065) 72 (1065) Max. Grease pressure Bar (psi) 100 (1480) 100 (1480) Required air pressure Bar (psi) 5-11 (74 160) 5-11 (74-160) Contents reservoir L (U.S. Gallon) 4 (1.057) 4 (1.057) Follower plate - Yes Yes Mass Kg (pounds) 5.4 (11.9) 5.5 (12.1) Groeneveld USA 2150 S. Central Expy. Suite 200, McKinney TX,

6 Pneumatic pump assemblies Part number Description Base pump Features Pneumatic pump 42cc Includes grease in reservoir. (No solenoid and without pressure switch) Pneumatic pump 42cc complete 12V Includes pressure switch, solenoid and cable. Pressure switch and solenoid (12V) are preassembled in pump for 5/16 air tubing connection. (Item is replaced by the F117745) F Pneumatic pump 42 cc complete Includes pressure switch, solenoid and cable. Pressure switch and solenoid (12V) are preassembled in pump for Ø3/8 air tubing connection. F Pneumatic pump 42cc complete (trailer) Includes brake application counter, pre assembled for Ø3/8 air tubing connection Pneumatic pump 42cc complete (trailer) Includes brake application counter, pre assembled for Ø5/16 air tubing connection. (item is replaced by the F117736) Pneumatic pump 60cc Except volume output of the pump has been adjusted from 42 to 60 cc (no solenoid or pressure switch) Pneumatic pump 60cc including grease Pump has been pre filled with grease. (No solenoid or pressure switch) Groeneveld USA 2150 S. Central Expy. Suite 200, McKinney TX,

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8 No Part # Description Qty Locking set reservoir cover Reservoir cover O-ring, Reservoir seal (top & bottom) Reservoir 4 Liter (pump type: / F117745) Guide rod for 4 liter reservoir (pump type / F117745) Guide rod for 6 liter reservoir (pump type Pump housing Grease filter set Male stud coupling /8 ¼ Male quick connector (Female: 01901) Dust cap for Return valve complete Check valve Washer for (1.14) Blanking plug Pressure gauge (0-150 bar) G1/4 (large dial) Pressure gauge (0-150 bar) G1/4 (small dial) Banjo coupling (complete) Follower plate 4 Liter reservoir (complete) Grease pressure indicator 5/16" tubing 1.18 F Grease pressure indicator 3/8" tubing Pump housing extension (60cc pump) Check valve O-ring / seal Piston housing (42cc pump) Piston housing (60cc pump) Piston return spring (42cc pump) Piston return spring (60cc pump) O-ring with retaining ring Piston (42cc pump) (excluding seals) Piston (60cc pump) (excluding seals) Piston seal Cylinder lining (42cc pump) Cylinder lining (60cc pump) Gasket Pump housing cover M10 Spring washers (not present in newer model pumps) Hex. Socket head screw M10 (42cc pump) Hex. Socket head screw M10 (60cc pump) Pressure switch 40 Bar / 600 Psi (for return valve connection) 1 Groeneveld USA 2150 S. Central Expy. Suite 200, McKinney TX,

9 Electrically Operated Gear Pump Delivery Description cc/min (fluid ounce/min) Part no Part no (41) 120 (41) Max. Grease pressure Bar (psi) 57 (840) 57 (840) Contents reservoir Liter (U.S. Gallon) 2.9 (0.76) 2.9 (0.76) Follower plate - Yes Yes Mass Kg (pounds) 6.3 (13.9) 6.3 (13.9) Low level sensor - No No Pressure switch - Yes Yes Supply Voltage Volt DC Current consumption Ampere 8 4 Connector - M24 M24 Groeneveld USA 2150 S. Central Expy. Suite 200, McKinney TX,

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11 No Part # Description Qt Locking set reservoir cover Reservoir cover including O-ring seals 1 set Reservoir 2.9 liter including 2 O-ring seals 1 set Guide rod follower plate (for 2.9 liter reservoir) Follower plate set 1 Not shown Gasket set complete 1 set Gear pump Filler connection with filter 1 set Connector cover set. 1 set Stop plug including copper O-ring 1 set Filler connection with filter 1 set Pressure switch 30 bar with washer. 1 set Level sensor with washer (option) 1 set Connector set 3 pole M24 1 set Connector set 4 pole M24 1 set Protective cover pump housing (complete) 1 set Stop plug with washer G1/8 1 set Coupling set M16-1/4" 1 set Coupling set M16-8mm 1 set Pressure control valve 1 set Male quick coupling Dust cap for Electro motor kit 24 Volt Electro motor kit 12 Volt 1 Groeneveld USA 2150 S. Central Expy. Suite 200, McKinney TX,

12 Electrically Operated Axial Piston Pump Delivery Max. Grease pressure Contents reservoir Description cc/min (fluid ounce/min) Part no Part no Part no Part no (17) 25 (8.5) 25 (8.5) 25 (8.5) Bar (psi) 100 (1400) 100 (1400) 100 (1400) 100 (1400) Liter (U.S. Gallon) 8 L 8 L 4 L 4 L Follower plate Y/N Y Y Y Y Mass Kg (pounds) Low level sensor - Optional Optional Optional Optional Pressure switch - Y Y Y Y Supply Voltage Volt DC Current consumption Ampere Connector - 4 pin 4 pin 4 pin 4 pin Groeneveld USA 2150 S. Central Expy. Suite 200, McKinney TX,

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14 No Part # Description Qt Locking set reservoir cover Cover axial pump O-ring Reservoir 4 liter Reservoir 8 liter Guide rod for 4 liter reservoir Guide rod for 8 liter reservoir Follower plate 4 liter reservoir Follower plate 8 liter reservoir Pressure control valve complete (100 bar) Stop plug M16x1.5 with ring Grease filter complete Male quick coupling Dust cap (for 02001) Pressure gauge bar Stop plug G1/4 with ring Low level switch with ring Pressure switch including O-ring. 70 bar Cable harness 4 - core Connector set 4 pins Pump housing Cover pump housing complete Electro motor 12VDC - 14RPM complete Electro motor 24VDC - 14RPM complete Pump unit including O-ring Pressure relieve valve 12 VDC Pressure relieve valve 24VDC Coil 24 Volt Coil 12 Volt Adapter kit M16 x 1/4" Security pin drive shaft 1 Not shown Gasket set complete 1 Please check for parts availability before ordering. Groeneveld USA 2150 S. Central Expy. Suite 200, McKinney TX,

15 Pneumatically operated; Compact Trailer Pump: CompAlube Description Compalube Delivery cc/stroke (fluid ounce) 20 (7) Grease pressure bar (psi) At 8 bar (120 psi) air pressure 75 (1100) Max. Grease pressure Bar (psi) 100 (1400) Required air pressure Bar (psi) 5-11 (74 160) Contents reservoir (Cartridge: non-refillable) L (U.S. Gallon) 1.8 L (0.48) Follower plate - No. (Cartridge only) Mass (Including cartridge) Kg (pounds) 7 (15.43) Cartridge Kg (pounds) 2 (4.4) Secondary pipe diameter Inch 3/16 Brake counter interval range Brake application setting per cycle Duration of grease cycle Number of brake applications 3-25 Operational length of system. Temperature range. Celsius [Fahrenheit] If Greenlube EP-0 is used -15C [5F]: 7.5m (25Ft) -20C [-4F]: 5m (15Ft) -25C [-13F]: 3m (10Ft) Groeneveld USA 2150 S. Central Expy. Suite 200, McKinney TX,

16 Groeneveld USA 2150 S. Central Expy. Suite 200, McKinney TX,

17 No Part # Description Reservoir Cover Re-fill Cartridge Greenlube EP-0, including new seals Reservoir cover gasket Bottom cover (12 metering units) Replacement set brake counter Pressure indicator 5/16" air tubing F Pressure indicator 3/8" air tubing Male elbow coupling 90 ; 5/16", Push-in-type-G1/ /16" connecting air tube (red) F /4" black air tubing 4.9 F Seal piston housing 4.10 F Seal timer cover 4.11 F Replacement rear cover (including seal F116928) 4.12 F Replacement Compalube piston (incl. Seals) Male elbow coupling 90 ; 5/16", Push-in-type-G1/8 F Male stud coupling 3/8" - 1/8"NPT Plug compalube bottom cover Not shown F /4"-1/4" restrictor (service line safety restriction) Not shown F Bolt kit (M8 bolts, nuts and washers to mount compalube) Not shown See next page Metering units no. 0 to 9 with Push-in head 3/16" Part # Description Quantity cc/stroke (fluid ounce/stroke) Metering unit no ( ) Metering unit no (0.0169) Metering unit no (0.0338) Metering unit no (0.0507) Metering unit no (0.0676) Metering unit no (0.1352) Metering unit no / F Blanking plug (allen) Blanking plug (Hex) - Metering units as mentioned in table above are delivered with push-in-connector (3/16") and a dust cap. (Dust caps are not separately available) Groeneveld USA 2150 S. Central Expy. Suite 200, McKinney TX,

18 Control Elements, Electrical Wiring & Accessories Electronic timer. Description Part no Voltage [Volt dc] Cycle time [sec] Interval time range [min] Steps interval time [min] Max. Switching output. [Watt] Integrated buzzer [Y/N] Yes No No Connection external alarm No No Yes Alarm output [Watt.] For availability of other timers (e.g. 24Volt) please contact Groeneveld. Groeneveld USA 2150 S. Central Expy. Suite 200, McKinney TX,

19 No Part # Description Remarks Volt Electric timer with Buzzer Long interval Volt electric timer, external alarm Short interval Volt electric timer, external alarm Long interval Not shown Self tapping screw 3.5 x 9.5 (Timer fastener) pole plug connector female Uses connectors Junior connector (for connector timer) For F pole connector for Crimp connector male, non-insulated Complete wire harness for electrical timer Fuse holder Fuse 5A plug in. For availability of other fuses contact Groeneveld Screw for Fixing plate for fuse holder Groeneveld USA 2150 S. Central Expy. Suite 200, McKinney TX,

20 No. Part # Description Remarks Pneumatically operated brake Impulse counter F Pneumatically operated brake Impulse counter Adjusting gauge brake counter Gasket for pneumatic timer housing / cover Gasket plus cover, including mounting screws Not shown Repair kit brake counter 5/16" air-tubing connections 3/8" air tubing connections Mounting bracket brake impulse counter (07401) 272mm long (11 inch) Bolts onto the back of a pneumatic pump / Assembly of piston and necessary gaskets / seals Electrical Wiring for Pumps No Part # Description Cable for pressure switch length: 6m (20ft). (1 connector only) Cable for pressure switch & solenoid. Length 10m (32 ft) (1 cable with split at the end for 2 connectors) 3 core cable, with 1 connector, in protective conduit. Length: 7.5m (25ft), for either or electrical gear pump core cable, with 1 connector, in protective conduit. Length: 7.5m (25ft) (for 31522,16022,16122 or electrical piston pumps) Groeneveld USA 2150 S. Central Expy. Suite 200, McKinney TX,

21 No Part # Description Text plate for 2 LED. (Text: Impulse & Alarm) LED, yellow LED, red Part # Description Order quantities Spiral protective wrap, 5mm (0.2") Per meter (3.2 ft) Spiral protective wrap, 8mm (0.31") Per meter (3.2 ft) Flexible protective conduit. Per meter (3.2 ft) Part # Description Properties Order quantities Tie strap Color: Black, Length 7.3 inch / 186 mm Multiple of Tie strap Color: Black, Length 13.3 inch / 338 mm Multiple of 50 Groeneveld USA 2150 S. Central Expy. Suite 200, McKinney TX,

22 Air Connections Systems with Electronic Timers No Part # Description Air tubing (DIN 7337, 6mm PA) Female elbow (push in type) 6mm, G1/8, Brass Solenoid valve 24VDC M24 connector Solenoid valve 12VDC M24 connector Straight coupling connector R1/4, R1/8, Brass Connector set, 2 pole M24x Connector set, 2 pole M24x1 Specially insulated connector Cable set pressure switch & solenoid 7.6 (7.10) Stud elbow push in 5/16"-1/8"- swivel 7.7 F Reducer connector 1/8 G-!/4 NPT. (F pump) Air tubing red (DIN 73378) 5/16" PA F Ø3/8 - DOT Air tubing Red 7.9 F Male stud coupling Ø3/8-1/4 NPT F Stud Elbow Ø3/8-1/4 NPT Reduction bushing M16x1-1/4" (Volvo VN) Reduction bushing M22x1.5-1/4" (Mack) US10208 Reduction bushing 1/8" - 3/8" US10308 Reduction bushing 1/2" - 1/4" US10508 Reduction bushing 1/4" - 3/8" 7.2 & 7.3 & 7.4 & 7.7 F Solenoid pre-assembled 12Volt Groeneveld USA 2150 S. Central Expy. Suite 200, McKinney TX,

23 System with Brake Impulse Counter (Mostly Trailers & Semi-Trailers) No Part # Description Pressure indicator Ø5/16 air tubing connection F Pressure indicator for ¼ air rubbing connection Male branch T (push in type) 5/16" F Male branch T (push in) Ø1/4 1/8 NPT Stud elbow push in type 8mm - G1/8 brass F Stud elbow Push in type Ø1/4 1/8 NPT Signal air line, Yellow (DIN 73378) 5/16" F Air tubing Blue Ø3/8 DOT Air tubing, Red (DIN 73378) 5/16" F Air tubing 1/4" black DOT Air tubing (DIN 73378), black 6mm Male stud coupling (push in) 6mm - G1/8 - Brass Male stud coupling (push in) 8mm - G1/8 - Brass F Male stud coupling (push in) ؼ 1/8 NPT Brake impulse counter (for 5/16" air tubing connections) F Brake impulse counter (for 3/8" air tubing connections) Air tubing, Red (DIN 73378) 5/16" F Air tubing Red Ø3/8 DOT Groeneveld USA 2150 S. Central Expy. Suite 200, McKinney TX,

24 Support Brackets for Automatic Greasing Pumps No Part # Description Pump mounting bracket, (semi) trailers Pump mounting bracket left G Bracket "bolt on", for pump 36201, F117745, F117736, Bracket "Compalube" (see page 33-34) Pump mounting bracket Pump mounting bracket flat Pump mounting bracket with bolts (electric pump) Pump bracket (electric pump) Pump mounting bracket (electric pump) Groeneveld USA 2150 S. Central Expy. Suite 200, McKinney TX,

25 Primary Tubing & Fittings No Part # Description Remarks Main grease tubing 5/16" DIN 73378, PA, black Blanking plug with O-ring R1/4 (with O-ring), Brass Female T-connector G1/4 (O-ring) - G1.4 - R1/4, Brass Copper Washer 14x20x2 (mm) Pressure switch, no return valve. 40 bar, 2 pole, M Pressure switch, for return valve 2 pole, 40 bar, M14x1.25 (Connector: M24x1) including washer Stud elbow 5/16" - G1/4, Brass Male stud coupling 5/16" - G1/4, Brass Straight Coupling (olive type) (repair union) 5/16" - 5/16", Brass T-Coupling (olive type) 5/16" - 5/16" -5/16", Brass Bulkhead connection (olive type) 8mm - 8mm, Brass Bulkhead connection (olive type) 8mm - 8mm, Steel yellow plated Bulkhead elbow (olive type) 8mm - 8mm, Steel yellow plated Coupling nut. 5/16" - M12x1, brass Olive 5/16" (8mm), Brass (sold per 10 pieces) Groeneveld USA 2150 S. Central Expy. Suite 200, McKinney TX,

26 Distribution Blocks No Part # Description Remarks Cap screw M6x Spring washer Nut - M Spring washer M / 10.6 / 10.7 For distribution blocks and mounting brackets see table below. Number of connections Distribution block Mounting plate 10.5 / (Stud) 10.6 / (Flat) 10.7 Brass Brass Steel Groeneveld USA 2150 S. Central Expy. Suite 200, McKinney TX,

27 Metering Units No. Part # Description 11.1 Delivery per stroke (cc) / (fluid once) Remarks Metering unit no / Material: Brass Metering unit no / Material: Brass Metering unit no / Material: Brass Metering unit no / Material: Brass Metering unit no / Material: Brass Metering unit no / Material: Brass Metering unit no / Material: Brass Metering unit no / Material: Brass Metering unit no / Material: Brass No. Part # Description Remarks Spacer 0.8mm Increase output 1 step Spacer 3.5 mm Increase output 4 steps Olive 5mm (3/16") Brass Coupling nut 5mm (3/16") Brass Blanking plug 1/2-24UNS Instead of metering unit F Blanking plug 1/2-24UNS, allen wrench Instead of metering unit Groeneveld USA 2150 S. Central Expy. Suite 200, McKinney TX,

28 Secondary Tubing & Fittings No. Part # Description Remarks Grease pipe single (black only) 3/16", PA, DIN (25m roll / 80 feet) Grease pipe single (black only) 3/16", PA, DIN (3m piece) Grease pipe double (black and red) 3/16", PA, DIN (25m roll / 80 feet) Grease pipe double (black and red) 3/16", PA, DIN (3m piece / 10 feet) Grease pipe triple (black, red and blue) 3/16", PA, DIN (25m roll / 80 feet) Grease pipe triple (black, red and blue) 3/16", PA, DIN (3m roll / 10 feet) No Part # Description Remarks 13.1 Also see PA tubing in the secondary section Grease pipe 3/16" Copper-nickel (Kunifer) Straight coupling (olive type) (union) 3/16" - 3/16", Brass Male stud coupling (olive type) 3/16" - M6x1 con, Steel Male stud coupling (olive type) 3/16" - R1/8, Brass Stud elbow (olive type) 3/16" - G1/8, Brass T-coupling (olive type) 3/16" - 3/16", brass Coupling nut 3/16" - M10x1, Brass Olive double acting 3/16", Brass Stud elbow R1/8 - G1/8 - Long, Steel yellow plated Stud elbow 1/4-28UNF - G1/8, Steel yellow plated /4-28UNF - G1/8, Steel yellow plated Stud elbow (33mm) Extension. 1/8NPTF-70mm Extension. 1/8NPTF-42mm Adapter G1/8" (10mm) Groeneveld USA 2150 S. Central Expy. Suite 200, McKinney TX,

29 Grease & Filler Pumps Grease Designation Greenlube EP-0 NLGI-class (Din 51818) 0 Thickening medium compound Lithium Calcium Drop point (DIN/ISO 2176) 1:90 Temperature range -20 C to 110 C / -4 F to 230 F Base Oil Mineral oil Viscosity at 40C (XXF) (min..mm2/s) 190 Corrosion protection (according Emcor-test DIN 51802) 0 and 0 Application Standard Color Green Part # Description Remarks Greenlube EP Lbs. Manual filler pump available Greenlube EP Lbs. (No filler pump available from stock) Groeneveld USA 2150 S. Central Expy. Suite 200, McKinney TX,

30 Filler Pump Part # Description Remarks Manual filler pump For 35 Lbs. pale of EP-0 grease (15444) Included: quick connector female & male, filler hose, pump and bucket cover. Filler Couplings No Part # Description Remarks Quick connector female For filling pump (Male=02001) Hose connector (push on fit) 1/4" Hose clip Filler hose 3/8" Groeneveld USA 2150 S. Central Expy. Suite 200, McKinney TX,

31 Repair Kit Assemblies Small repair kit Large repair kit Part # Description Quantity Quantity Stud elbow 1/ Elbow 3/16-1/ Connector 3/16-1/ Union 3/16" Nut 3/16" Ferrule 3/16" Stud elbow 1/8-1/ Insert Elbow 5/16" - 1/ Union 5/16" Ferrule 5/16" Nut 5/16" Clamp 4mm Self tapping screw M5x Clamp 8mm Grease pipe single 3/16" - 3m Grease pipe double 3/16'' - 3m Grease main line 5/16" - 3m Groeneveld USA 2150 S. Central Expy. Suite 200, McKinney TX,

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