8022-0E Motor Winding Kit LabVolt Series Datasheet Festo Didactic en 220 V - 60 Hz 06/2016
Table of Contents General Description 2 Optional Equipment Required to Operate the Rotating Machines 3 Features & Benefits 3 List of Equipment 3 Manual 3 System Specifications 3 Equipment Description 4 General Description The Motor Winding Kit offers a new approach to teaching construction techniques for electrical machines. Starting with basic components such as laminations, motor ends, and magnet wire, the Motor Winding Kit allows the assembly of a squirrel-cage induction motor, a wound-rotor induction motor, a three-phase synchronous machine, and a split-phase capacitor-start motor. All parts necessary for assembly of the four machines are included in the kit. Two types of stator laminations are included for winding a three-phase stator and a single-phase stator. Three types of rotors are included in the kit: a squirrel-cage rotor (completely assembled), a rotor with openslot laminations allowing the winding of a wound rotor, and a rotor with cruciform laminations and a damper assembly, allowing the winding of a four-pole synchronous machine rotor. The rotors are made of a doubleended stainless steel shaft on which the ball bearings and laminations are permanently assembled. There is enough material supplied with the kit to wind each type of machine at least five times. All the necessary materials lacing cord, slot insulators, insulating material, wooden wedges, and insulated magnet wire are included. A hand-operated coil winder fitted with an adjustable mandrel and a turn counter facilitates the assembly of the different windings according to the specifications described in the instruction manual. All tools, such as the plastic mallet, scissors, wire stripper, soldering iron, and compass, are included in the kit. The student manual gives winding data for each machine and describes all winding steps in detail. Once the rotor and stator have been wound, students follow a detailed machine assembly procedure. When the machine has been assembled, it is installed on the support module with clamps and wing nuts. The machine windings are connected to the associated terminals of the module through a polarized plug. Each machine has its own interchangeable face overlay. The nominal rating and the winding schematics are silkscreened on the overlay. Machine components, such as capacitors, centrifugal switches, and potentiometers, are fastened to the machine or to its base with special fasteners without using a tool. Once assembled, machines can be inserted into an EMS workstation and operated just like any preassembled machine. This allows the different characteristics of the machine to be determined. The workstation and equipment required to operate the assembled rotating machines are optional equipment. After completion, machine windings can be removed from the slots to reuse the stator and rotor laminations for another assembly. 2 Festo Didactic
Optional Equipment Required to Operate the Rotating Machines The rotating machines assembled using the Motor Winding Kit can be operated just like any preassembled machine. To do so, the following optional equipment is required: Workstation, Model 8134-2, or Mobile Workstation, Model 8110-2 Resistive Load, Model 8311 Power Supply, Model 8821-2 Connection Leads, Model 8951-L Four-Quadrant Dynamometer/Power Supply, Model 8960-B Data Acquisition and Control Interface, Model 9063-B Features & Benefits High-quality components designed for hands-on training purposes Complete assembly kit that can be reused many times Nominal rating and the winding schematics are silk-screened on the overlay to facilitate learning Cost-efficient Complete curriculum with instructions Estimated program duration: 40 hours List of Equipment Qty Description Model number 1 Work Bench for the Motor Winding Kit 8120-10 1 Assembly Housing Module 8163-00 1 Motor Winding Kit Parts 8203-0E 1 Manual Coil Winder 8901-00 Manual Manual Description number Winding Kit (Student Manual) 26145-0E System Specifications Parameter Value Festo Didactic 3
Equipment Description Work Bench for the Motor Winding Kit 8120-10 The Work Bench for the Motor Winding Kit is a mobile work bench with a component storage area and a work surface for machine assembly that is specifically designed for the Motor Winding Kit, Model 8022. Assembly Housing Module 8163-00 The Assembly Housing Module consists of an empty motor-size module specially designed to house the dissectible machines of the Dissectible Machines Training System, Model 8020, or the electrical machines of the Motor Winding Kit, Model 8022. Specifications Parameter Can house: Value DC Motor/Generator, Model 8211 Four-Pole Squirrel-Cage Induction Motor, Model 8221 Dahlander Two-Speed Constant Power Induction Motor, Model 8223 Dahlander Two-Speed Variable Torque Induction Motor, Model 8224 Dahlander Two-Speed Constant Torque Induction Motor, Model 8225 Three-Phase Wound-Rotor Induction Motor, Model 8231 Two-Phase Wound-Rotor Induction Motor, Model 8233 Three-Phase Synchronous Motor/Generator, Model 8241 Three-Phase Synchronous Reluctance Motor, Model 8246 Capacitor-Start Motor, Model 8251 Capacitor-Run Motor, Model 8253 4 Festo Didactic
Parameter Value Universal Motor, Model 8254 Two-Value Capacitor Motor, Model 8259 Triple-Rate Motor, Model 8266 Squirrel-Cage Induction Motor Wound-Rotor Induction Motor Three-Phase Synchronous Machine Split-Phase Capacitor-Start Motor Motor Winding Kit Parts 8203-0E The Motor Winding Kit Parts include the necessary materials - lacing cord, slot insulators, insulating material, wooden wedges, and insulated magnet wire - to construct five times all machines in the Motor Winding Kit, Model 8022. Manual Coil Winder 8901-00 The Manual Coil Winder is a handoperated coil winder fitted with an adjustable mandrel and a turn counter. This equipment facilitates the construction of the different machine windings according to the specifications described in the instruction manual of the Motor Winding Kit, Model 8022. Festo Didactic 5
Reflecting the commitment of Festo Didactic to high quality standards in product, design, development, production, installation, and service, our manufacturing and distribution facility has received the ISO 9001 certification. Festo Didactic reserves the right to make product improvements at any time and without notice and is not responsible for typographical errors. Festo Didactic recognizes all product names used herein as trademarks or registered trademarks of their respective holders. Festo Didactic Inc. 2016. All rights reserved. Festo Didactic SE Rechbergstrasse 3 73770 Denkendorf Germany P. +49(0)711/3467-0 F. +49(0)711/347-54-88500 Festo Didactic Inc. 607 Industrial Way West Eatontown, NJ 07724 United States P. +1-732-938-2000 F. +1-732-774-8573 Festo Didactic Ltée/Ltd 675 rue du Carbone Québec QC G2N 2K7 Canada P. +1-418-849-1000 F. +1-418-849-1666 www.labvolt.com www.festo-didactic.com 6 Festo Didactic