Compact catalogue 20/20 Nexans Power Accessories Germany GmbH
Technical instructions and application information The data given were determined diligently, but do not release our customers of the duty to carry out tests themselves in order to check the suitability of the products delivered by us for the intended use. We reserve the right to modify characteristic and performance data according to the present state of technology. Processing and use of the products cannot be controlled by us and are therefore exclusively in your field of responsibility. Our products meet the VDE standards respectively correspond to DIN pages and IEC recommendations. Attention: Before first design in please contact manufacturer. The products, described in this catalogue, are designed for connection of energy cable conductors (Class & 2) with description of round solid (RE), round stranded (RM), as well as sector solid (SE), sector stranded (SM) and round stranded compacted (RMV). A check on basis of the actual existing conductor dimensions by the user is indispensable. This applies also for the application of flexible conductors (Class & ). Impact wrenches have to be approved by Nexans! Depending on different conductor material or conductor type, indicated values may differ from test values acc. to IEC 238-. The use of fine stranded conductors has to be approved by Nexans Power Accessories Germany GmbH. Our responsibilities are only those listed in the latest edition of General Terms and Conditions for the Supply of Products and Services of the Electrical and Electronics Industry. If requested we provide a copy. Our products are mainly delivered in cartons. We only use package materials able to be recycled due to the latest packing system. Collapsible cardboard boxes are not taken back. Please try to order complete standard packages. Reprinting, even partial, only with special allowance. We reserve the right to alter or modify the characteristics described. Illustrations and drawings may only show a close reflection and are not decisive. The weights are approximate and include the carton package. This catalogue substitutes all former editions. Types or versions not part of the catalogue you receive on request. Hof, May 20
ACCESSORIES FOR POWER CABLES A compact selection of our accessories Up to 2 kv - 20 A Table of content Company profile - Nexans Power Accessories Germany GmbH Product overview, standard and quality Premoulded EPDM rubber connectors Applications for power cable accessories 8LR - Elbow connector 2SR - Straight connector PITO-E - Plug-in termination Connecting possibilities Interface A 00LR/G - Elbow connector Connecting possibilities Interface B Installation overview 30TB/G 30TB/G - Compact tee connector 300PB/G - Coupling connector 300SA - Surge arrester 8TB/G - Compact tee connector 80PB/G - Coupling connector 89TB/G - Compact tee connector 809PB/G - Coupling connector 800SA - Surge arrester Possible arrangements Interface C Connecting possibilities Interface C AIN - Indoor slip-on termination AFN - Outdoor slip-on termination GTS - Heat-shrinkable single core straight joint CSJ - Cold-shrinkable single core straight joint 2CSJ-S - Cold-shrinkable compact single core straight joint GTM3. - Heat-shrinkable three core transition joint Ready-to-install, pre-assembled cables Mechanical cable lugs, C-Series Compression cable lugs, copper Compression cable lugs, copper acc. to DIN 23 Compression cable lugs, copper, RMV-type Compression cable lugs, aluminium acc. to DIN 329 Compression cable lugs, aluminium, RMV-type Mechanical connectors, M-Series Mechanical connectors, D-Series SVMS/SVMS-P Heat-shrinkable in-line joints including mechanical connectors Cable preparation tools for installation Catalogue selection Cable data sheet / Inquiry form Side 2 3-7 8-9 0 2-3 -7 8-9 20-2 22-23 2-2 2-27 28-29 30-3 32 33 3-3 37-39 0-2-3 - -7 8-9 0-2-3 - -7 8-9 0-2-3 - -7 8-7 70 72
Nexans Power Accessories Germany GmbH Specialist for cable accessories and cabling technology Nexans Power Accessories Germany GmbH has been a leader in pre-assembled cable accessories for more than 0 years. The company is part of the Nexans Power Accessories Business Group and is represented in more than 0 countries worldwide. Our strength is the collaboration with the best in the industry. As such, the intensive research and development activities of the Nexans Power Accessories Germany GmbH are backed by the entire Nexans Group, a worldwide leader in power cables. With energy at the basis of its development, Nexans offers an extensive range of cables and cabling solutions. The Group is a global player in the energy transmission and distribution, industry and building markets. Nexans addresses a wide series of market segments: from energy and telecom networks to energy resources (wind turbines, photovoltaic, oil and gas or mining) to transportation (shipbuilding, aerospace, automotive and automation, railways). Nexans Power Accessories Germany GmbH is specialized in manufacturing of low, medium and high voltage accessories as well as mechanical connectors and cable lugs. In the headquarters in Hof, the GPH standard product range of compression or mechanical connectors and cable lugs is developed and manufactured as well as customized solutions. At a second location, the focus concentrates on kitting of cable accessories from kv up to 70 kv and the assembly of customized jumper cables for medium voltage applications. With the brand name Euromold we are a European market leader for medium voltage accessories. Longtime know-how and technological advance in this area was successfully transferred into high voltage applications. We provide a complete range of coldshrinkable and slip-on accessories, e.g. premoulded terminations and joints for cables and epoxy bushings for transformers and switchgears, up to 70 kv. For low and medium voltage applications, a series of Nexans heat-shrinkable terminations and joints up to 2 kv is available. The product range is completed by dedicated installation tools and customized product trainings in our own premises. Nexans Power Accessories have set industrial and European product standards. Quality and environmental awareness are vital elements of our corporate philosophy and management system. Besides our certification according to DIN EN ISO 900 we are acting certified in the scope of environmental protection and industrial safety. -0-20 2
Nexans Power Accessories Always the right connection 8LR 2SR 30TB/G 89TB/G Connectors from 0 kv to 2 kv and 2 mm² to 200 mm² AIN30 AFN30 AIN0 3-core TTGI TTGE This is where you can find us. We bear responsibility. Wherever electricity is conducted through cables and wires. Wherever cables are connected or energy transmission and distribution is required. Wherever safety and quality have priority. The Nexans Power Accessories Group currently produces accessories from kv to 00 kv. As we are the Centre of Competence for cable accessories, we have taken on responsibility for research and development in the Nexans Group for connection technolgy. TTGE3 We demonstrate competence. Terminations from 0 kv to 2 kv and 2 mm² to 000 mm² 2CSJ What you can expect. 2GTS 2GTS3 Joints from 0 kv to 2 kv and 2 mm² to 200 mm² PITO-E 80AR-3 Nexans products ensure operational reliability as network utilisation increases. Our references include more than 0 years of experience with over 00 million connectors and accessories used worldwide. 00AR-3 00CP 00A-2B-0 Equipment bushings from 0 kv to 2 kv Our connectors and accessories have set industry standards and influenced European standards. Quality awareness is a central component of our company philosophy. Our strength lies in pooling the tasks from connection and cabling technology. We show our appreciation for our customers by providing them with expert and dedicated support. Advancing into the future with "Smart Grid". Our developments are making a significant contribution to the creation of intelligent control mechanisms for automated energy network structures. Norms are important to us. Our accessories meet the requirements of the following standards: EN 2, HD 29., HD 29.2, EN 080, EN 08, IEC 037, IEEE 38 & 0, IEC 238-, VDE 0220 T00, etc. We are certified. OHRIS, DIN EN ISO 900:2008, DIN EN ISO 00:2009 Mechanical connectors and compression joints 3
EPDM (ethylene propylene diene monomer) in connection technology Why is EPDM used for slip-on accessories all over the world? EPDM has been used successfully as an insulating and control material for many millions of cable connectors worldwide for more than 0 years. Compared with the frequency with which other materials, such as silicone, are used for separable connectors, EPDM reaches more than %. The separable connectors are used at voltage levels from 3./ kv to 2/ kv (2 kv) in the mediumvoltage range for all possible applications, such as switching stations, motors, transformers, trains, etc. in both indoor and outdoor facilities. Outer cone solutions have also been used for connecting highvoltage installations up to 220 kv for roughly 0 years. The following advantages put EPDM in the pole position as the insulating and control material for separable connectors. A thick-walled conductive EPDM jacketwith a high mechanical load capacity. A metal housing is not necessary. The function of the earth connection to the conductive EPDM jacket of the connector is always ensured so that damage to the material caused by electric discharges between the surface of the connector / air and the surface of the connector / metal (earthed system parts) is impossible. The EPDM material does not release any volatile substances that collect on the surface having a negative effect on the conductivity of the shielding after a longer period of time. Connectors made of EPDM meet all testing requirements of the standards to the utmost satisfaction, including the reignition test for detecting a fault, even at low operating voltages, e.g. /0 kv. Problems when removing connectors (if systems are replaced or moved, even after decades) caused by the material sticking to the bushing of the system are impossible. The silicone based lubricant that is used when assembling the connector, does not diffuse into the material, but remains in the joint between connector and bushing. The de-energised connector can be removed at any time, if required. Due to the dimensionally stable EPDM material, it is not possible to mount the pin contact in the wrong place, which often happens with "softer" materials, even with a built-in anti-twist safeguard in the cable lug area. Due to the hard, smooth surface of the EPDM material, damage caused by animals is not known. In this respect, operational reliability in endangered areas is ensured. Thanks to innovative further development of the EPDM material and the connector designs, multirange connectors are available today that are characterised by their ease of installation. From an objective point of view, the EPDM material has clear advantages in connector technology over all other materials, just as silicone for slip-on terminations. -0-20
ACCESSORIES FOR POWER CABLES Applications AIN20 with compression cable lug PITO-E on transformer with bushings Transformer connection with 8LR Transformer connection with 8LR SF- system connection with 30TB SF- system connection with 30TB+300SA TS-2CSJ hybrid transition joint AFN0 as a transformer connection AFN20 as a transformer connection AFN20 for smaller and larger cross-sections GTS heat-shrinkable straight joint 2CSJ cold-shrinkable straight joint
Application Separable elbow connector designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors...). Also connects cable to cable, using the appropriate mating part. Technical characteristics The thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. Metal housing is available upon request. Integrated anti-twist safeguard Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. 8LR Interface A Elbow connector Up to 2 kv - 20 A / U (U m ) /0 (2) kv.3/ (2) kv 8.7/ (7.) kv 2/20 (2) kv 2.7/22 (2) kv Design. Conductive EPDM insert with integrated anti-twist safeguard 2. Conductive EPDM jacket. 3. Insulating EPDM layer moulded between the insert and the jacket. Type A - 20 A interface as described by CENELEC EN 080 and 08. Bolted or crimp conductor contact. Cable reducer or cable adaptor 7. Earthing lead 22 mm 2 3 7 0 mm Specifications and standards The separable connector (K)8LR and (K)8LR/G meets the requirements of CENELEC HD 29.. Separable connector type Nominal voltage /U (kv) Current I n (A) Conductor cross-section (mm 2 ) min. max. 8LR/G K8LR/G 8LR 8LR K8LR K8LR /0 2/20 /0 /0 2/20 2/20 20 20 20 80 20 80 2 (2) 3 0 (2) 3 0 20 0 20 0-0-20
Kit contents The complete (K)8LR or (K)8LR/G elbow connector kit comprises the following components: + The kit also comprises: + installation instructions + silicone grease + wipers + screen wire cable lugs + = (K)8LR/G + + Connector housing Cable reducer Mechanical (K)8BLR/G 2CA connector LRMC Pin contact + hex key LRF Bail restraint 0BA-B Connector housing (K)8BLR + = (K)8LR Cable adaptor TL + Compression connector LRC Ordering instructions Indicate the part number when ordering (see table). Order example: elbow connector kit for 2/20 kv, for 3- mm² with mechanical conductor connector. Order according to the table: kit K8LR/G with part number 89. Note: The classification does only apply for polymeric insulated XLPE cables (dimensions acc. to DIN VDE 027 20) with extruded conductive screen. Please contact our sales representative, when using other cable types. Crosssection (mm 2 ) 2 3 0 70 20 0 3 0 70 20 0 Dia. over core insulation Ordering part number for (K)8LR and 8LR/G min. max. with mechanical connector..3 7.9 9. 20.9 8.3 9. 2.2 22.8 23. 2. Nominal voltage /U /0 kv.2 7.3 7. 88 9.2 20.8 89 22.8 2.3 Nominal voltage /U 2/20 kv (K) 20. 2.7 23. 2.0 27.0 28. 89 with compression connector Al-rm(v) Cu-rm(v) 70 70 707 708 70 72 7 78 88 889 79 73 92 70 380 302 709 7 73 7 88 20 888 732 73 92 For use with copper tape screened cables. Order: Kit MT. For use with other cable types. Please contact our representative. For adapted bail restraints: see 'Bail restraints and typical applications'. For outdoor applications. Order: +MWS. All accessories available with mechanical or compression conductor connector. Nexans Power Accessories Germany GmbH Ferdinand-Porsche-Str. 2 028 Hof/Saale Phone: +9 928 830-0 E-Mail: kundenzentrum.hof@nexans.com www.nexans-power-accessories.com 7
Application Separable straight connector designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors...). Also connects cable to cable, using the appropriate mating part. Technical characteristics The thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. 2SR Interface A Straight connector Up to 2 kv - 20 A / U (U m ) /0 (2) kv.3/ (2) kv 8.7/ (7.) kv 2/20 (2) kv 2.7/22 (2) kv Design. Conductive EPDM insert 2. Conductive EPDM jacket 3. Insulating EPDM layer moulded between the insert and the jacket. Type A - 20 A interface as described by CENELEC EN 080 and 08. Bolted or crimp conductor contact. Cable reducer or cable adaptor 7. Earthing lead 00 mm 7 Specifications and standards The separable connector (K)2SR and (K)2SR/G meets the requirements of CENELEC HD 29.. 2 mm 2 3 Separable connector type Nominal voltage Current /U (kv) I n (A) Conductor cross-section (mm 2 ) min. max. 2SR/G K2SR/G 2SR K2SR /0 2/20 /0 2/20 20 20 20 20 2 (2) 3 (2) 3 20 20-0-20 8
Kit contents The complete (K)2SR or (K)2SR/G straight connector kit comprises the following components: The kit also comprises: + installation instructions + silicone grease + wipers + screen wire cable lugs + + = (K)2SR/G + Connector housing (K)2SRH/G Cable reducer 2CA Mechanical connector SRMC Bail restraint BA Connector housing (K)2SRH + + = (K)2SR Cable adaptor TL Compression connector SRC Ordering instructions Indicate the part number when ordering (see table). Order example: straight connector kit for 2/20 kv, for 3- mm² mechanical conductor connector. Order according to the table: kit K2SR/G with part number 87. Note: The classification does only apply for polymeric insulated XLPE cables (dimensions acc. to DIN VDE 027 20) with extruded conductive screen. Please contact our sales representative, when using other cable types. Crosssection (mm 2 ) 2 3 0 70 20 3 0 70 20 Dia. over core insulation Ordering part number for (K)2SR and 2SR/G min. max. with mechanical connector..3 7.9 9. 8.3 9. 2.2 22.8 23. Nominal voltage /U /0 kv.2 7283.3 7. 80 9.2 20.8 8 22.8 Nominal voltage /U 2/20 kv (K) 20. 2.7 23. 2.0 27.0 87 with compression connector Al-rm(v) Cu-rm(v) 238 20 2 23 7 77 792 79 7 797 799 239 877 22 2 7 78 8227 8228 79 798 800 For use with copper tape screened cables. Order: Kit MT. For use with other cable types. Please contact our representative. For adapted bail restraints: see 'Bail restraints and typical applications'. For outdoor applications. Order: +MWS. All accessories available with mechanical or compression conductor connector. Nexans Power Accessories Germany GmbH Ferdinand-Porsche-Str. 2 028 Hof/Saale Phone: +9 928 830-0 E-Mail: kundenzentrum.hof@nexans.com www.nexans-power-accessories.com 9
Application Separable termination designed to connect overhead lines or bus bars to equipment. Is suitable for indoor and outdoor use for medium polluted atmosphere. Technical characteristics Each plug-in termination is tested for AC withstand prior to leaving the factory. PITO-E Interface A Termination Up to 2 kv - 20 A / U (U m ) /0 (2) kv.3/ (2) kv 8.7/ (7.) kv 2/20 (2) kv 2.7/22 (2) kv Design The plug-in termination is a moulded epoxy insulated part. It meets the type A - 20 A interface as described in CENELEC EN 080 and 08. Ø Ø Specifications and standards The PITO-E can be used with equipment interface parts type A that correspond to the international standard for outer cone systems according to CENELEC EN 080 and EN 08. Ø Ordering instructions Plug-in termination PITO-E up to 2 kv. Dedicated fastening material: + 2 polyamide bolts, + 2 polyamide nuts, + 2 metal pins. Ø90 Ø0 Plug-in termination type Nominal voltage /U (kv) Current I n (A) Creepage distance Part number PITO-E 2,7/22 20 0 7027-0-20 0 Nexans Power Accessories Germany GmbH Ferdinand-Porsche-Str. 2 028 Hof/Saale Phone: +9 928 830-0 E-Mail: kundenzentrum.hof@nexans.com www.nexans-power-accessories.com
Dia.. ± 0.2 Dia. 32. ± 0.2 Dia. 3 +0. - 0.3 Dia. for Pin 7.9 +0.02-0.0 CONNECTING POSSIBILITIES PIN-CONNECTOR SYSTEM Interface A Dia. 8. ± 0.2 0 8-0.2 9 min. Interface A 20 A outer cone acc. to CENELEC EN 080 and EN 08. / U (U m ) /0 (2) kv.3/ (2) kv 8.7/ (7.) kv 2/20 (2) kv 2.7/22 (2) kv Bushings / Accessories / Connectors Connection Connectors / Accessories Equipment interface (K)80AR-(-G),-2 & -3(-G) Equipment bushing 80A-2P-O In-air bushing (K)SP Straight plug dead-ending of equipment in-line junction + tap off two cables to equipment three cables to equipment one line to equipment one cable to equipment (K)0DR/G Dead-end receptacle (K)200T Tee connector (K)200X Cross connector (K)200T Tee connector in-line junction + 2 tap offs PITO-E Plug-in termination (K)200X Cross connector (K)0DP Dead-end plug (K)SOP Stand-off plug 20GP Earthing plug (K)00RTPA Reducing tap plug (K)7RTPA Reducing tap plug in-line junction + 2 tap offs cable insulation cable earthing tap-off 30/20 A tap-off 20/20 A (K)8LR(/G) Elbow connector (K)2SR(/G) Straight connector Products displayed in grey are generally available, but not included in this catalogue. Nexans Power Accessories Germany GmbH Ferdinand-Porsche-Str. 2 028 Hof/Saale Tel.: +9 928 830-0 E-Mail: kundenzentrum.hof@nexans.com www.nexans-power-accessories.com
00LR/G Interface B Elbow connector Application Separable elbow connector (plug-in type) designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors...). For use with other cable types please contact our sales representative. Technical characteristics The thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. Up to 3 kv - 00 A / U (U m ) /0 (2) kv.3/ (2) kv 8.7/ (7.) kv 2/20 (2) kv 2.7/22 (2) kv 8/30 (3) kv 9/33 (3) kv Design. Conductive EPDM insert 2. Conductive EPDM jacket 3. Insulating EPDM layer moulded between the insert and the jacket. Type B - 00 A interface as described by CENELEC EN 080 and 08. Bolted or crimp conductor contact. Cable reducer 7. Earthing lead 20 mm The screen break design enables cable outer sheath testing without removing or dismantling the connector. 3 mm 2 3 Specifications and standards The separable connector 00LR/G meets the requirements of CENELEC HD 29.. 7 Separable connector type 00LR/G K00LR/G M00LR/G Nominal voltage /U (kv) /0 2/20 8/30 Current I n (A) 00 00 00 Conductor cross-section (mm 2 ) min. max. 2 300 3 300 0 20-0-20 2
Kit contents The complete (K)(M)00LR/G elbow connector kit comprises the following components: The kit also comprises: + installation instructions + silicone grease + wipers + screen wire cable lugs + + + + or Connector housing (K)(M)00BLR/G Pin contact + hex. key 00LRF Conductor contact Bail restraint 00BA Cable reducer CA Ordering instructions Indicate the part number when ordering (see table). Order example: a) elbow connector kit for 2/20 kv, for 20-8 mm² with mechanical conductor connector. Order according to the table: kit K00LR/G with part number 222. b) elbow connector kit for 2/20 kv, for 0 mm² with compression connector for Al conductors. Order according to the table: kit K00LR/G with part number 83. Note: The classification does only apply for polymeric insulated XLPE cables (dimensions acc. to DIN VDE 027 20) with extruded conductive screen. Please contact our sales representative, when using other cable types. Crosssection (mm 2 ) 2 3 0 70 20 0 8 20 300 3 0 70 20 0 8 20 300 0 70 20 0 8 20 Dia. over core insulation Ordering part number (K)(M)00LR/G min. max. with mechanical connector..3 7.9 9. 20.9 22. 2.0 27.7 8.3 9. 2.2 22.8 23. 2. 2.7 29.2 3.2 23.8 2. 27. 28. 30. 3.7 3.2.2.3 7. 9.2 20.8 22.8 2.3 2.9 28. 30. 20. 2.7 23. 2.0 27.0 28. 30. 32. 3. 2.7 28. 30.0 32.0 33. 3. 37. Nominal voltage /U /0 kv 00LR/G- 8 00LR/G- 299 00LR/G-9 2992 00LR/G-22 2993 Nominal voltage /U 2/20 kv (K) K00LR/G- 220 K00LR/G-9 22 K00LR/G-22 222 K00LR/G-2 223 Nominal voltage /U 8/30 kv (M) M00LR/G-22 2273 M00LR/G-27 227 with compression connector Al-rm(v) Cu-rm(v) 299 29 299 2997 228 220 222 22 22 228 22 22 227 203 98 83 228 987 227 89 82 808 82 3073 2277 3 2998 390 32 227 229 22 223 22 227 229 97 78 27 89 28 802 229 2270 2272 2 093 9 377 972 2278 227 For use with copper tape screened cables. Order: Kit MT.. For use with other cable types. Please contact our representative. For outdoor applications. Order: +MWS. All accessories available with mechanical or compression conductor connector. Nexans Power Accessories Germany GmbH Ferdinand-Porsche-Str. 2 028 Hof/Saale Phone: +9 928 830-0 E-Mail: kundenzentrum.hof@nexans.com www.nexans-power-accessories.com 3
Dia. ± 0.2 Dia. ± 0.2 Dia. for pin 0-0.0 0 min. CONNECTING POSSIBILITIES PIN-CONNECTOR SYSTEM Interface B / U (U m ) Dia. 70 ± 0.2 90 ± 0.2 min. Interface B 00 A outer cone acc. to CENELEC EN 080 and EN 08. /0 (2) kv.3/ (2) kv 8.7/ (7.) kv 2/20 (2) kv 2.7/22 (2) kv 8/30 (3) kv 9/33 (3) kv Bushings / Accessories Connection Connectors / Accessories Equipment interface dead-ending of equipment (K)(M)00DR/G Dead-end receptacle (K)(M)00AR-2 Equipment bushing (K)(M)00T Equipment bushing one cable to equipment (K)(M)00LR/G Elbow connector (K)(M)00AR- Equipment bushing (K)(M)00TE/G Tee connector (K)(M)00SOP Stand-off plug cable isolation 00GP Earthing plug cable earthing Products displayed in grey are generally available, but not included in this catalogue. -0-20 Nexans Power Accessories Germany GmbH Ferdinand-Porsche-Str. 2 028 Hof/Saale Phone: +9 928 830-0 E-Mail: kundenzentrum.hof@nexans.com www.nexans-power-accessories.com
INSTALLATION OVERVIEW Interface C Compact tee connector for application in multiple voltage levels 30TB/G Installation of the connector on the cable Advantage The locking device on the TMBC (-20) mechanical conductor connector prevents the connector housing from sliding back. cable reducer connector housing locking device lubricate conductor lubricate core insulation extruded conductive screen mechanical conductor connector cable reducer clean up lubricate cable reducer tape mark Mechanical conductor connector TMBC (-20) Installation of the connector on the bushing lubricate extension lubricate equipment bushing lubricate connector housing clamping screw socket wrench 22 mm torque wrench basic insulating plug socket wrench 22 mm torque wrench Earthing and cable fixing conductive rubber cap earthing lead cable clamp ground potential Nexans Power Accessories Germany GmbH Ferdinand-Porsche-Str. 2 028 Hof/Saale Phone: +9 928 830-0 E-Mail: kundenzentrum.hof@nexans.com www.nexans-power-accessories.com
Application Suitable for installation on polymeric insulated medium voltage cables with extruded easy strip conductive screen or bonded extruded conductive screen. For use with other cable types please contact our sales representative. 30TB/G Interface C Compact tee connector for multiple voltage levels Technical characteristics The thick conductive EPDM jacket provides a total safe to touch screen to ensure safety. Metal housing available on request. Thanks to new materials the 30TB/G connectors are non-size sensitive. Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. Up to 3 kv 30 A/20 A** / U (U m ) /0 (2) kv.3/ (2) kv 8.7/ (7.) kv 2/20 (2) kv 2.7/22 (2) kv 8/30 (3) kv 9/33 (3) kv Design. Conductive EPDM insert 2. Conductive EPDM jacket 3. Insulating EPDM layer moulded between the insert and the jacket. Type C - interface as described by CENELEC EN 080 and 08. Bolted or crimp conductor contact. Basic insulating plug 7. Cable reducer 8. Conductive rubber cap 9. Clamping screw 0. Earth lead The screen break design enables cable outer sheath testing without removing or dismantling the connector. 290 mm 9 3 2 0 8 mm Dia. * 8 Dia. 80 Specifications and standards The 30TB/G separable connector meets the requirements of CENELEC HD 29.. ATEX version can be delivered on request. * The indicated diameter is a die dimension. Depending on the conductor cross-section used, a deviation of up to + mm is possible. 7 Separable connector type Nominal voltage /U (kv) Current I n (A) Conductor cross-section (mm 2 ) min. max. 30TB/G K30TB/G M30TB/G /0 2/20 8/30 30/20** 30/20** 30/20** 2 3 0 300 300 20-0-20 ** When installed on an appropriate equipment bushing.
Kit contents The complete (K)(M)30TB/G tee connector kit comprises 3 x the following components: Clamping screw 30TCS + + + + Basic insulating plug 300BIP(R)/(A) + rubber cap Connector housing 30BT/G Cable reducer 30CA The kit also comprises: + installation instructions + silicone grease + wipers + screen wire cable lugs Conductor contact TMBC Conductor contact TBC = = Standard delivery range For application with a compression conductor connector, the cable data, including the shape, cross-section and material of the conductor, must be indicated in the order. Ordering instructions Indicate the part number for multirange application when ordering (see table). Order example: compact tee connector kit for 2/20 kv, for -20 mm² with mechanical conductor connector. Order according to the table: kit K30TB/G with part number 7. Note: The assignment only applies to XLPE-insulated cables (dimensions according to DIN VDE 027-20) with extruded conductive screen. For use with other cable designs contact our sales representative. Crosssection (mm 2 ) 2 3 0 70 20 0 8 20 300 3 0 70 20 0 8 20 300 0 70 20 0 8 20 Dia. over core insulation Multirange assignment Ordering part number for (K)(M)30TB/G min. max. with mechanical connector Nominal voltage /U /0 kv..3 7.9 9. 20.9 22. 2.0 27.7 8.3 9. 2.2 22.8 23. 2. 2.7 29.2 3.2 23.8 2. 27. 28. 30. 3.7 3.2.2.3 2 7. 9.2 20.8 20 22.8 2.3 27 2.9 28. 30. Nominal voltage /U 2/20 kv (K) 20. 2.7 29 23. 2.0 20*** 27.0 28. 7 30. 32. 3. Nominal voltage /U 8/30 kv (M) 2.7 28. 30.0 32.0 33. 3. 37. 290 728*** 28 730 29 7303 399 *** Applicable for aluminium conductors up to 0 mm², not applicable for copper conductors. For use with copper tape screened cables. Order: Kit MT. For use with other cable types. Please contact our representative. For outdoor applications. If an ATEX certification for connectors up to 2 kv is required, contact our sales representative before ordering. All accessories available with mechanical or compression conductor connector. When installed on an appropriate equipment bushing: 20 A continuously. Nexans Power Accessories Germany GmbH Ferdinand-Porsche-Str. 2 028 Hof/Saale Phone: +9 928 830-0 E-Mail: kundenzentrum.hof@nexans.com www.nexans-power-accessories.com 7
Application Separable coupling connector (bolted type) for dual cable arrangement. It has been designed to be used with 30TB/G separable tee connector. Technical characteristics A thick conductive EPDM jacket provides a total safe to touch screen. Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. 300PB/G Coupling connector for 30TB/G Up to 3 kv 30 A/20 A** / U (U m ) /0 (2) kv.3/ (2) kv 8.7/ (7.) kv 2/20 (2) kv 2.7/22 (2) kv 8/30 (3) kv 9/33 (3) kv Design. Interface designed to fit 30TB/G connector 2. Bus for 300PB/G 3. Conductive EPDM insert. Insulating EPDM layer moulded between the insert and the jacket. Conductive EPDM jacket. Conductive EPDM cap 7. Basic insulating plug (with VD point) 8. Bolted or crimp conductor contact 9. Cable reducer 0. Earthing lead The screen break design enables cable outer sheath testing without removing or dismantling the connector. 290 mm 3 mm 2 8 3 9 Dia. * 0 mm 7 0 290 mm Specifications and standards The 300PB/G coupling connector meets the requirements of CENELEC HD 29.. ATEX version can be delivered on request. 0 mm 30TB/G Compact-tee connector 0 mm 0 mm 300PB/G Coupling connector 300PB/G Coupling connector * The indicated diameter is a die dimension. Depending on the conductor cross-section used, a deviation of up to + mm is possible. Separable connector type Nominal voltage /U (kv) 300PB/G /0 K300PB/G 2/20 M300PB/G 8/30 ** When installed on an appropriate equipment bushing. Current I n (A) 30/20** 30/20** 30/20** Conductor cross-section (mm 2 ) min. max. 2 300 3 300 0 20-0-20 8
Kit contents The complete (K)(M)300PBM/G coupling connector kit comprises 3 x the following components: + Contact rod Connector housing 300BP/G + + Cable reducer 30CA Conductor contact TMBC Conductor contact TBC The kit also comprises: + installation instructions + silicone grease + wipers + screen wire cable lugs = = Standard delivery range For application with a compression conductor connector, the cable data, including the shape, cross-section and material of the conductor, must be indicated in the order. Ordering instructions Indicate the part number for multirange application when ordering (see table). Order example: coupling connector kit for 2/20 kv, for -20 mm² with mechanical conductor connector. Order according to the table: kit K300PB/G with part number 300. Note: The classification does only apply for polymeric insulated XLPE cables (dimensions acc. to DIN VDE 027 20) with extruded conductive screen. Please contact our sales representative, when using other cable types. Crosssection (mm 2 ) 2 3 0 70 20 0 8 20 300 3 0 70 20 0 8 20 300 0 70 20 0 8 20 Dia. over core insulation Multirange assignment Ordering part number for (K)(M)300PB/G min. max. with mechanical connector Nominal voltage /U /0 kv..3 7.9 9. 20.9 22. 2.0 27.7 8.3 9. 2.2 22.8 23. 2. 2.7 29.2 3.2 23.8 2. 27. 28. 30. 3.7 3.2.2.3 2999 7. 9.2 20.8 3000 22.8 2.3 300 2.9 28. 30. Nominal voltage /U 2/20 kv (K) 20. 2.7 3003 23. 2.0 300*** 27.0 28. 300 30. 32. 3. Nominal voltage /U 8/30 kv (M) 2.7 28. 30.0 32.0 33. 3. 37. 298 728*** *** Applicable for aluminium conductors up to 0 mm², not applicable for copper conductors. 3002 730 2987 730 302 For use with copper tape screened cables. Order: Kit MT. For use with other cable types. Please contact our representative. For outdoor applications. If an ATEX certification for connectors up to 2 kv is required, contact our sales representative before ordering. All accessories available with mechanical or compression conductor connector. When installed on an appropriate equipment bushing: 20 A continuously. Nexans Power Accessories Germany GmbH Ferdinand-Porsche-Str. 2 028 Hof/Saale Phone: +9 928 830-0 E-Mail: kundenzentrum.hof@nexans.com www.nexans-power-accessories.com 9
300SA Surge arrester for 30TB/G compact tee connector Application Surge arrester designed to protect 2, 2 and 3 kv class components, including transformers, equipment, cable and accessories from high voltage surges resulting from lightning or switching. It has been designed to be used with the 30TB/G separable tee connector. Technical characteristics This surge arrester is a metal oxide varistor surge arrester that may only be used in combination with a 30TB/G compact tee or a 300PB/G coupling connector. Each arrester is tested for AC withstand, partial discharge and critical voltage prior to leaving the factory. Up to 3 kv / U (U m ) /0 (2) kv.3/ (2) kv 8.7/ (7.) kv 2/20 (2) kv 2.7/22 (2) kv 8/30 (3) kv 9/33 (3) kv Design. Conductive EPDM insert 2. Conductive EPDM jacket 3. Insulating EPDM layer moulded between the insert and the jacket. Receptacle for contact rod. Earth lead. Earth connection 7. Steel cap 8. Metal oxide valve elements 9. Basic insulating plug 0. Interface designed to fit the 30TB/G tee connector. L2 L 0 2 3 70 mm 0 mm Dia. 80 9 Specifications and standards The 300SA surge arresters meet the test requirements of IEC 0099-. (VDE 07-) ATEX version can be delivered on request. 8 7 Dia. 20 Surge arrester type 300SA--N 300SA--9N 300SA--2N 300SA--N 300SA--8N 300SA--22N 300SA--2N 300SA--30N 300SA--33N 300SA--3N 300SA--2N 300SA--N Nominal discharge current I n (ka) Rated voltage* U r (kv) 9 2 8 22 2 30 33 3 2 * Surge arresters for other rated voltages are available on request Max. continuous operating voltage U c (kv).8 7.2 9. 2.0. 7. 9.2 2.0 2. 28.8 33. 3.0 High current impulse withstand (ka) Dimensions L 20 20 20 20 20 20 30 30 30 30 0 0 L2 290 290 290 290 290 290 390 390 390 390 90 90 Ordering part number 87 878 870 872 87 On request 87 807 On request 878 870 872-0-20
Ordering instructions Indicate the type of surge arrester when ordering (see table). The part numbers each apply to one kit consisting of three surge arresters. Order example: For a max. operating voltage of 2 kv and a nominal discharge current of 0 ka, order according to the table: Surge arrester type 300SA-0-30N with part number 778. Note: The order information only applies to the use in compensated, high-impedance and insulated networks. Surge arrester type Nominal discharge current I n (ka) Rated voltage* U r (kv) Max. continuous operating voltage U c (kv) High current impulse withstand (ka) Dimensions L L2 Ordering part number 300SA-0-N 300SA-0-9N 300SA-0-2N 300SA-0-N 300SA-0-8N 300SA-0-22N 300SA-0-2N 300SA-0-30N 300SA-0-33N 300SA-0-3N 300SA-0-2N 300SA-0-N 0 0 0 0 0 0 0 0 0 0 0 0 9 2 8 22 2 30 33 3 2.8 7.2 9. 2.0. 7. 9.2 2.0 2. 28.8 33. 3.0 00 00 00 00 00 00 00 00 00 00 00 00 20 20 20 20 20 20 30 30 30 30 0 0 290 290 290 290 290 290 390 390 390 390 90 90 87 7782 778 772 77 77 777 778 8728 7997 877 79978 * Surge arresters for other rated voltages are available on request Typical application and dimensions 290 mm 8 mm 0 mm 290 mm 3 mm 0 mm 0 mm 0 mm Tee connector Type (K)(M)30TB/G Surge arrester Type 300SA 0 mm Tee connector Type (K)(M)30TB/G 0 mm 0 mm Coupling connector Type (K)(M)300PB/G Surge arrester Type 300SA Nexans Power Accessories Germany GmbH Ferdinand-Porsche-Str. 2 028 Hof/Saale Phone: +9 928 830-0 E-Mail: kundenzentrum.hof@nexans.com www.nexans-power-accessories.com 2
Application Suitable for installation on polymeric insulated medium voltage cables with extruded easy strip conductive screen or bonded extruded conductive screen. For use with other cable types please contact our sales representative. 8TB/G Interface C Compact tee connector for multiple voltage levels Technical characteristics The thick conductive EPDM jacket provides a total safe to touch screen to ensure safety. Thanks to new materials the 8TB/G connectors are non-size sensitive. Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. Up to 2 kv 30 A/20 A** / U (U m ) /0 (2) kv.3/ (2) kv 8.7/ (7.) kv 2/20 (2) kv 2.7/22 (2) kv 8/30 (3) kv 9/33 (3) kv 20.8/3 (2) kv Design. Conductive EPDM insert 2. Conductive EPDM jacket 3. Insulating EPDM layer moulded between the insert and the jacket. Type C - interface as described by CENELEC EN 080 and 08. Bolted or crimp conductor contact. Basic insulating plug 7. Cable reducer 8. Conductive rubber cap 9. Clamping screw 0. Earth lead The screen break design enables cable outer sheath testing without removing or dismantling the connector. 30 mm 9 2 3 0 8 mm Dia. 80* 8 Dia. 80 Specifications and standards The 8TB/G separable connector meets the requirements of CENELEC HD 29.. ATEX version can be delivered on request. 7 * The indicated diameter is a die dimension. Depending on the conductor cross-section used, a deviation of up to + mm is possible. Separable connector type Nominal voltage /U (kv) Current I n (A) Conductor cross-section (mm 2 ) min. max. 8TB/G K8TB/G M8TB/G P8TB/G /0 2/20 8/30 20.8/3 30/20** 30/20** 30/20** 30/20** 70 3 0 0 30 30 30 30-0-20 ** When installed on an appropriate equipment bushing 22
Kit contents The complete (K)(M)(P)8TB/G tee connector kit comprises 3x the following components: M stud with spring washer and nut Basic insulating plug (K)(M)(P)800BIPA + rubber cap Connector housing (K)(M)(P)8BT/G Cable reducer CA The kit also comprises: + installation instructions + silicone grease + wipers + screen wire cable lugs Conductor contact TMBC Conductor contact TBC Standard delivery range For application with a compression conductor connector, the cable data, including the shape, cross-section and material of the conductor, must be indicated in the order. Ordering instructions Indicate the part number for multirange application when ordering (see table). Order example: compact tee connector kit for 2/20 kv, for 20-20 mm² with mechanical conductor connector. Order according to the table: K8TB/G with part number 738. Note: The classification does only apply for polymeric insulated XLPE cables (dimensions acc. to DIN VDE 027 20) with extruded conductive screen. *** Since the dimensions for cables at voltage level 20.8/3 (2) kv are not yet standardised, the conductor cross-sections and their assignment of diameters over core insulation given in the table are to be considered approximate values. When ordering accessories, we would like to ask you to indicate the checked diameters over core insulation. Crosssection (mm 2 ) Dia. over core insulation Multirange assignment Ordering part number for (K)(M)(P)8TB/G min. max. with mechanical connector Nominal voltage /U /0 kv 70 9.2 7.9 20.8 7379 20 9. 22.8 0 20.9 2.3 8 22. 2.9 7380 300 27.7 30. 20 2.0 28. 738 00 30.9 33. 7382 00 33.7 3. 30 37. 0.8 7383 Nominal voltage /U 2/20 kv (K) 3 8.3 20. 0 9. 2.7 738 70 2.2 23. 22.8 2.0 738 20 23. 27.0 0 2. 28. 8 2.7 30. 738 20 29.2 32. 300 3.2 3. 7387 00 3. 37.8 00 37.2 0. 7388 30.3.0 7 Nominal voltage /U 8/30 kv (M) 0 23.8 2.7 27. 30.0 70 2. 28. 7389 20 28. 32.0 0 30. 33. 8 3.7 3. 7390 20 3.2 37. 300 3.2 39. 739 00 39. 2.8 00 2.2. 30.3 0.0 Nominal voltage /U 20.8/3 kv*** (P) 0 23.8 2.7 70 2. 28. 27. 30.0 20 28. 32.0 0 30. 33. 8 3.7 3. 20 3.2 37. 300 3.2 39. 00 39. 2.8 00 2.2. 30.3 0.0 7393 739 73 7392 739 For use with copper tape screened cables. Order: Kit MT. For use with other cable types. Please contact our representative. For outdoor applications. All accessories available with mechanical or compression conductor connector. When installed on an appropriate equipment bushing: 20 A continuously. Nexans Power Accessories Germany GmbH Ferdinand-Porsche-Str. 2 028 Hof/Saale Phone: +9 928 830-0 E-Mail: kundenzentrum.hof@nexans.com www.nexans-power-accessories.com 23
Application Separable coupling connector (bolted type) for dual cable arrangement. It has been designed to be used with 8TB/G separable tee connector. The cable arrangement might be extended by multiple coupling connectors. Technical characteristics A thick conductive EPDM jacket provides a total safe to touch screen. Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. 80PB/G Coupling connector for 8TB/G Up to 2 kv 30 A / 20 A** / U (U m ) /0 (2) kv.3/ (2) kv 8.7/ (7.) kv 2/20 (2) kv 2.7/22 (2) kv 8/30 (3) kv 9/33 (3) kv 20.8/3 (2) kv Design. Interface designed to fit 8TB/G tee connector 2. Bus for 80PB/G 3. Bolted or crimp conductor contact. Conductive EPDM insert. Conductive EPDM jacket. Insulating EPDM layer moulded between the insert and the jacket 7. Cable reducer 8. Conductive EPDM cap 9. Basic insulating plug (with VD point) 0. Earth lead The screen break design enables cable outer sheath testing without removing or dismantling the connector. Specifications and standards The 80PB/G coupling connector meets the requirements of CENELEC HD 29.. ATEX version can be delivered on request. 0 mm Tee connector Type 8TB/G 00 mm 290 mm 0 mm 0 mm 0 mm Coupling connector Type 80PB/G * The indicated diameter is a die dimension. Depending on the conductor cross-section used, a deviation of up to + mm is possible. 2 3 7 Dia. 80* Coupling connector Type 80PB/G 8 9 0 30 mm Separable connector type Nominal voltage /U (kv) Current I n (A) Conductor cross-section (mm 2 ) min. max. 80PB/G K80PB/G M80PB/G P80PB/G /0 2/20 8/30 20.8/3 30/20** 30/20** 30/20** 30/20** 70 3 0 0 30 30 30 30-0-20 ** When installed on an appropriate equipment bushing 2
Kit contents The complete (K)(M)(P)80PB/G coupling connector kit comprises 3 x the following components: The kit also comprises: + installation instructions + silicone grease + wipers + screen wire cable lugs Contact rod and stud Connector housing (K)(M)(P)80BP/G Cable reducer CA Conductor contact TMBC Conductor contact TBC Standard delivery range For application with a compression conductor connector, the cable data, including the shape, cross-section and material of the conductor, must be indicated in the order. Ordering instructions Indicate the part number for multirange application when ordering (see table). Order example: coupling connector for 2/20 kv, for 20-20 mm² with mechanical conductor connector. Order according to the table: K80PB/G with part number 70. Note: The classification does only apply for polymeric insulated XLPE cables (dimensions acc. to DIN VDE 027 20) with extruded conductive screen. *** Since the dimensions for cables at voltage level 20.8/3 (2) kv are not yet standardised, the conductor cross-sections and their assignment of diameters over core insulation given in the table are to be considered approximate values. When ordering accessories, we would like to ask you to indicate the checked diameters over core insulation. Crosssection (mm 2 ) Dia. over core insulation Multirange assignment Ordering part number for (K)(M)(P)80PB/G min. max. with mechanical connector Nominal voltage /U /0 kv 70 9.2 7.9 20.8 7397 20 9. 22.8 0 20.9 2.3 8 22. 2.9 7398 20 2.0 28. 300 27.7 30. 7399 00 30.9 33. 700 30 00 37. 33.7 0.8 3. 70 Nominal voltage /U 2/20 kv (K) 3 8.3 20. 0 9. 2.7 702 70 2.2 23. 22.8 2.0 703 20 23. 27.0 0 2. 28. 8 2.7 30. 70 20 29.2 32. 300 3.2 3. 70 00 3. 37.8 00 37.2 0. 70 30.3.0 72 Nominal voltage /U 8/30 kv (M) 0 23.8 2.7 27. 30.0 70 2. 28. 707 20 28. 32.0 0 30. 33. 8 3.7 3. 708 20 3.2 37. 300 3.2 39. 709 00 39. 2.8 00 2.2. 30.3 0.0 Nominal voltage /U 20.8/3 kv*** (P) 0 23.8 2.7 70 2. 28. 27. 30.0 20 28. 32.0 0 30. 33. 8 3.7 3. 20 3.2 37. 300 3.2 39. 00 39. 2.8 00 2.2. 30.3 0.0 7 72 73 70 7 For use with copper tape screened cables. Order: Kit MT. For use with other cable types. Please contact our representative. For outdoor applications. All accessories available with mechanical or compression conductor connector. When installed on an appropriate equipment bushing: 20 A continuously. Nexans Power Accessories Germany GmbH Ferdinand-Porsche-Str. 2 028 Hof/Saale Phone: +9 928 830-0 E-Mail: kundenzentrum.hof@nexans.com www.nexans-power-accessories.com 2
Application The interface C T-Connector type 89TB/G is suitable for installation on polymeric insulated medium voltage cables with extruded easy strip conductive screen or bonded extruded conductive screen. For usage with other cable types please contact our sales representative. 89TB/G Interface C Compact tee connector for multiple voltage levels Technical characteristics The thick conductive EPDM jacket provides a total safe to touch screen to ensure safety. Thanks to new materials the 89TB/G connectors are non-size sensitive. Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. Up to 2 kv 30 A/20 A** / U (U m ) /0 (2) kv.3/ (2) kv 8.7/ (7.) kv 2/20 (2) kv 2.7/22 (2) kv 8/30 (3) kv 9/33 (3) kv 20.8/3 (2) kv Design. Conductive EPDM insert 2. Conductive EPDM jacket 3. Insulating EPDM layer moulded between the insert and the jacket. Type C - interface as described by CENELEC EN 080 and 08. Bolted or crimp conductor contact. Basic insulating plug (with VD point) 7. Cable reducer 8. Conductive rubber cap 9. M Clamping screw with spring washer and nut 0. Earth lead The screen break design enables cable outer sheath testing without removing or dismantling the connector. 0 mm 9 2 3 7 8 mm Dia. 0* 8 Dia. 80 0 Specifications and standards The 89TB/G separable connector meets the requirements of CENELEC HD 29.. * The indicated diameter is a die dimension. Depending on the conductor cross-section used, a deviation of up to + mm is possible. Separable connector type 89TB/G K89TB/G M89TB/G P89TB/G Nominal voltage /U (kv) /0 2/20 8/30 20.8/3 ** When installed on an appropriate equipment bushing. Current I n (A) 30/20** 30/20** 30/20** 30/20** Conductor cross-section (mm 2 )*** min. max. 800 800 800 800 *** Other cross sections on request. 200 200 200 200-0-20 2
Kit contents The complete (K)(M)(P)89TB/G tee connector kit comprises 3x the following components: M stud with spring washer and nut Basic insulating plug (K)(M)(P)800BIPA + rubber cap Connector housing (K)(M)(P)89BT/G Cable reducer 9CA The kit also comprises: + installation instructions + silicone grease + wipers + screen wire cable lugs Conductor contact TMBC Conductor contact TBC Standard delivery range For application with a compression conductor connector, the cable data, including the shape, cross-section and material of the conductor, must be indicated in the order. Ordering instructions Indicate the part number for multirange application when ordering (see table). Order example: compact tee connector kit for 2/20 kv, for 800 mm² with mechanical conductor connector. Order according to the table: K89TB/G with part number 7200. Crosssection (mm 2 ) 800 000 200 800 000 200 800 000 200 800 000 200 Dia. over core insulation Article classification Ordering part number for (K)(M)(P)89TB/G min. max. with mechanical connector Nominal voltage /U /0 kv 0.0 3.8. 799 8.0 On request Nominal voltage /U2/20 kv (K).2 7.8 8.0 2.8 7200 On request Nominal voltage /U 8/30 kv (M) 9.2 3.8 7202 3.0 7.8 On request Nominal voltage /U 20.8/3 kv**** (P) 9.2 3.8 720 3.0 7.8 On request 720 7203 720 Note: The classification does only apply for polymeric insulated XLPE cables (dimensions acc. to DIN VDE 027 20) with extruded conductive screen. **** Since the dimensions for cables at voltage level 20.8/3 (2) kv are not yet standardised, the conductor cross-sections and their assignment of diameters over core insulation given in the table are to be considered approximate values. When ordering accessories, we would like to ask you to indicate the checked diameters over core insulation. For use with copper tape screened cables. Order: Kit MT. For use with copper wire screened cables. No earthing device is necessary. For use with other cable types. Please contact our representative. For outdoor applications. Components can be ordered individually. When installed on an appropriate equipment bushing: 20 A continuously. Nexans Power Accessories Germany GmbH Ferdinand-Porsche-Str. 2 028 Hof/Saale Phone: +9 928 830-0 E-Mail: kundenzentrum.hof@nexans.com www.nexans-power-accessories.com 27
Application Separable coupling connector (bolted type) for dual cable arrangement. It has been designed to be used with 89TB/G separable tee connector. The cable arrangement might be extended by multiple coupling connectors. Technical characteristics A thick conductive EPDM jacket provides a total safe to touch screen. Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. 809PB/G Coupling connector for 89TB/G Up to 2 kv 30 A/20 A** / U (U m ) /0 (2) kv 2/20 (2) kv 8/30 (3) kv 20.8/3 (2) kv Design. Interface designed to fit 89TB/G tee connector 2. Bus for 809PB/G 3. Bolted or crimp conductor contact. Conductive EPDM insert. Conductive EPDM jacket. Insulating EPDM layer moulded between the insert and the jacket 7. Cable reducer 8. Conductive rubber cap 9. Basic insulating plug (with VD point) 0. Earth lead 20 mm 300 mm 20 mm 3 Dia. 0* 8 9 2 0 mm The screen break design enables cable outer sheath testing without removing or dismantling the connector. 7 0 Specifications and standards The 809PB/G coupling connector meets the requirements of CENELEC HD 29.. 0 mm 20 mm 20 mm Tee connector Type 89TB/G Coupling connector Type 809PB/G Coupling connector Type 809PB/G * The indicated diameter is a die dimension. Depending on the conductor cross-section used, a deviation of up to + mm is possible. Separable connector type 809PB/G K809PB/G M809PB/G P809PB/G Nominal voltage /U (kv) /0 2/20 8/30 20.8/3 ** When installed on an appropriate equipment bushing. Current I n (A) 30/20** 30/20** 30/20** 30/20** Conductor cross-section (mm 2 )*** min. max. 800 800 800 800 *** Other cross sections on request. 200 200 200 200-0-20 28
Kit contents The complete (K)(M)(P)809PB/G coupling connector kit comprises 3 x the following components: The kit also comprises: + installation instructions + silicone grease + wipers + screen wire cable lugs Standard delivery range Contact rod and stud Connector housing (K)(M)(P)809BP/G Cable reducer 9CA Conductor contact TMBC Conductor contact TBC For application with a compression conductor connector, the cable data, including the shape, cross-section and material of the conductor, must be indicated in the order. Ordering instructions Indicate the part number for multirange application when ordering (see table). Order example: coupling connector kit for 2/20 kv, for 800 mm² with mechanical conductor connector. Order according to the table: K809PB/G with part number 7207. Crosssection (mm 2 ) 800 000 200 800 000 200 Dia. over core insulation Article classification Ordering part number for (K)(M)(P)809PB/G min. max. with mechanical connector Nominal voltage /U /0 kv 0.0 3.8.2 7.8. 720 8.0 On request Nominal voltage /U 2/20 kv (K) 8.0 7207 2.8 On request Nominal voltage /U 8/30 kv (M) 7208 800 000 200 9.2 3.0 3.8 7.8 7209 On request Nominal voltage /U 20.8/3 kv**** (P) 720 800 000 200 9.2 3.0 3.8 7.8 72 On request 722 Note: The classification does only apply for polymeric insulated XLPE cables (dimensions acc. to DIN VDE 027 20) with extruded conductive screen. **** Since the dimensions for cables at voltage level 20.8/3 (2) kv are not yet standardised, the conductor cross-sections and their assignment of diameters over core insulation given in the table are to be considered approximate values. When ordering accessories, we would like to ask you to indicate the checked diameters over core insulation. For use with copper tape screened cables. Order: Kit MT. For use with copper wire screened cables. No earthing device is necessary. For use with other cable types. Please contact our representative. For outdoor applications. Components can be ordered individually. When installed on an appropriate equipment bushing: 20 A continuously. Nexans Power Accessories Germany GmbH Ferdinand-Porsche-Str. 2 028 Hof/Saale Phone: +9 928 830-0 E-Mail: kundenzentrum.hof@nexans.com www.nexans-power-accessories.com 29
Application Surge arrester designed to protect 2, 2, 3 and 2 kv class components, including transformers, equipment, cable and accessories from high voltage surges resulting from lightning or switching. 800SA Surge arrester for 8TB/G and 89TB/G compact tee connector Technical characteristics It has been designed to be used with the 8TB/G and 89TB/G separable tee connector or 80PB/G and 809PB/G coupling connector. Each arrester is tested for AC withstand, partial discharge and critical voltage prior to leaving the factory. Up to 2 kv 30 A/20 A / U (U m ) /0 (2) kv.3/ (2) kv 8.7/ (7.) kv 2/20 (2) kv 2.7/22 (2) kv 8/30 (3) kv 9/33 (3) kv 20.8/3 (2) kv Design. Conductive EPDM insert 2. Conductive EPDM jacket 3. Insulating EPDM layer moulded between the insert and the jacket. Receptacle for contact rod. Metal oxide valve elements. Steel cap 7. Earth connection 8. Earth lead 9. Interface designed to fit the 8TB/G and 89TB/G tee connector L2 70 mm 0 mm Dia. 80 9 L 2 8 3 Specifications and standards The 800SA surge arresters meet the test requirements of IEC 0099-. ATEX version can be delivered on request. 7 Dia. -0-20 30
Ordering instructions Indicate the type of surge arrester when ordering (see table). The part numbers each apply to one kit consisting of three surge arresters. Order example: For a max. operating voltage of 2 kv and a nominal discharge current of 0 ka, order according to the table: Surge arrester type 800SA-0-30N with part number 883. Note: The order information only applies to the use in compensated, high-impedance and insulated networks. Surge arrester type Nominal discharge current I n (ka) Rated voltage* U r (kv) Max. continuous operating voltage U c (kv) High current impulse withstand (ka) Dimensions L L2 Ordering part number 800SA-0-N 800SA-0-9N 800SA-0-2N 800SA-0-N 800SA-0-8N 800SA-0-22N 800SA-0-2N 800SA-0-30N 800SA-0-33N 800SA-0-3N 800SA-0-2N 800SA-0-N 800SA-0-N 0 0 0 0 0 0 0 0 0 0 0 0 0 9 2 8 22 2 30 33 3 2.8 7.2 9. 2.0. 7. 9.2 2.0 2. 28.8 33. 3.0 0.8 00 00 00 00 00 00 00 00 00 00 00 00 00 20 20 20 20 20 20 30 30 30 30 0 0 0 290 290 290 290 290 290 390 390 390 390 0 90 90 880 8803 880 8807 8809 879 88 883 8998 88 887 889 877 * Surge arresters for other rated voltages are available on request Typical application and dimensions 290 mm 290 mm 80 mm 0 mm 80 mm 0 mm Tee connector Type (K)(M)(P)8TB/G Surge arrester Type 800SA Tee connector Typ (K)(M)(P) 89TB/G Surge arrester Type 800SA Nexans Power Accessories Germany GmbH Ferdinand-Porsche-Str. 2 028 Hof/Saale Phone: +9 928 830-0 E-Mail: kundenzentrum.hof@nexans.com www.nexans-power-accessories.com 3
POSSIBLE ARRANGEMENTS Interface C 30TB/G Single cable arrangement 30TBM-P2 Dual cable arrangement 30TBM-P2 + 300SA Dual cable arrangement with surge arrester 83 Basic insulating plug Tee connector 30TB/G 290 Basic insulating plug Coupling connector 300PB/G Tee connector 30TB/G 3 Basic insulating plug Surge arrester 300SA Coupling connector 300PB/G Tee connector 30TB/G 0 0 0 0 0 8TB/G Single cable arrangement 8TBM-P2 Dual cable arrangement 8TBM-P2 + 800SA Dual cable arrangement with surge arrester 8 290 00 Basic insulating plug Basic insulating plug Basic insulating plug Tee connector 8TB/G Coupling connector 80PB/G Surge arrester 800SA 0 0 0 Tee connector 8TB/G 0 0 Coupling connector 80PB/G Tee connector 8TB/G 89TB/G Single cable arrangement 8 89TBM-P2 Dual cable arrangement 300 89TBM-P2 + 800SA Dual cable arrangement with surge arrester 00 Basic insulating plug Basic insulating plug Basic insulating plug Tee connector 89TB/G Coupling connector 809PB/G Surge arrester 800SA 0 0 20 Tee connector 89TB/G 0 20 Tee connector 89TB/G Coupling connector 809PB/G -0-20 32 Nexans Power Accessories Germany GmbH Ferdinand-Porsche Str. 2 028 Hof/Saale Phone: +9 928 830-0 E-Mail: kundenzentrum.hof@nexans.com www.nexans-power-accessories.com
Dia. ± 0.2 Dia. ± 0.2 Dia. 22 min. Dia. 70 ± 0.2 M x 2 - H 29 min. 90 ± 0.2 min.. 0-0. CONNECTING POSSIBILITIES BOLTED CONNECTOR SYSTEM Interface C Interface C+C2 30 A / 20 A outer cone acc. to CENELEC EN 080 and EN 08. / U (U m ) /0 (2) kv.3/ (2) kv 8.7/ (7.) kv 2/20 (2) kv 2.7/22 (2) kv 8/30 (3) kv 9/33 (3) kv 20.8/3 (2) kv Equipment interface dead-ending of equipment (K)(M)00DR-B Dead-end receptacle (K)(M)00AR-3 Equipment bushing (K)(M)00AR- Equipment bushing (K)00LB/G Elbow connector (K)(M)00AR- Equipment bushing cable to equipment (K)(M)00AR- Equipment bushing (K)(M)30TB/G Tee connector (K)(M)300PB/G Coupling connector (K)(M)00SFR-B Equipment bushing 00A-2B In-air bushing (K)(M)00SOP-B Stand-off plug cable isolation (K)(M)3TB/G Tee connector 300SA Surge arrester 00GP-B Earthing plug (K)00RTPA Reducing tap plug cable earthing tap-off 30/20A (K)(M)(P)00TB/G Tee connector (K)(M)0PB/G Coupling connector (K)(M)00CP-SC Connecting plug (K)(M)0CP Connecting plug in-line junction in-line junction (K)(M)(P)0TB/G Tee connector 00PB-XSA Surge arrester Products displayed in grey are generally available, but not included in this catalogue. (K)(M)(P)8TB/G Tee connector (K)(M)(P)89TB/G Tee connector (K)(M)(P)80PB/G Coupling connector (K)(M)(P)809PB/G Coupling connector 800SA Surge arrester Nexans Power Accessories Germany GmbH Ferdinand-Porsche-Str. 2 028 Hof/Saale Phone: +9 928 830-0 E-Mail: kundenzentrum.hof@nexans.com www.nexans-power-accessories.com 33
AIN Indoor slip-on termination Application AIN 0, AIN 20, AIN 30 and AIN 3 termination are suitable for indoor installation on polymeric insulated medium voltage cables with extruded easy strip conductive screen or bonded extruded conductive screen. With this highquality silicone termination, the entire range of cross-sections is covered with just a few sizes per voltage level. Another benefit given by using the AIN termination is the quick and easy assembly. The conductor can be alternatively connected with mechanical or compression cable lugs. The termination is available with additional splitting accessories for three-core, copper wire screened or copper tape screened and armored cables. Up to 2 kv / U (U m ) /0 (2) kv.3/ (2) kv 8.7/ (7.) kv 2/20 (2) kv 2.7/22 (2) kv 8/30 (3) kv 9/33 (3) kv 20.8/3 (2) kv Design. Longitudinally sealed mechanical or compression cable lug 2. Silicone tube or cap as additional sealing at the transition of cable lug to the termination housing when using mechanical cable lugs 3. High flexibility silicone rubber housing, ensuring a perfect fit to the cable even during load changes. Integrated conductive rubber insert. Earth cable lug. Heat-shrinkable tube 7. Heat-shrinkable break-out 2 3 Example of application: AIN 0 for three-core cables 2 3 Specifications and standards Meets the requirements of CENELEC HD 29. 7 3 Termination type AIN 0 AIN 20 AIN 30 AIN 3 * Other cross-section are available on request. Nominal voltage /U (kv) /0 2/20 8/30 20.8/3 Conductor cross-section (mm 2 ) * min. max. 2 000 (200) 3 000 (200) 0 000 (200) 0 000 (200) -0-20
Kit contents 3 termination housings 3 mechanical or compression cable lugs for the conductor Ordering instructions Indicate the part number when ordering (see table). Order example: AIN 20 kit for 2/20 kv, for -20 mm² with mechanical cable lug (palm hole diameter 3 mm). Order according to table 2: kit AIN 20 size 2 with part number 97. 3 mechanical or compression screen wire cable lugs Installation instructions Silicone grease Assembly incidentals Table - Classification and dimensions Nominal voltage /U (kv) /0 Conductor cross-section (mm²) Dia. over core insulation min. max. min. max. Number of sheds L Dia. D Ordering part number 2 20 300 30 20 00 800 9. 27.7 3.0 20.8 28. 3..0 2 2 2 3 0 0 0 22 37 3 0 8 3 x AIN 0 Gr. 3 x AIN 0 Gr. 2 3 x AIN 0 Gr. 3 3 x AIN 20 Gr. 000 39.0 0.0 7 0 98 3 x AIN 3 Gr. 200.0 8.0 7 0 98 3 x AIN 3 Gr. Ø B 2/20 3 300 00 30 000 70 20 00 30 800 200 8.3 22. 3.0 3.0 39.0.0 23. 33.0.0.0 0.0 8.0 3 3 3 3 7 7 22 22 22 22 0 0 7 8 8 98 98 3 x AIN 20 Gr. 3 x AIN 20 Gr. 2 3 x AIN 20 Gr. 3 3 x AIN 20 Gr. 3 x AIN 3 Gr. 3 x AIN 3 Gr. 8/30 0 20 00 30 70 20 00 30 200 23.8 27. 3. 39.0.0 28. 37. 2.8 0.0 8.0 7 7 300 300 300 0 0 7 7 8 98 98 3 x AIN 30 Gr. 3 x AIN 30 Gr. 2 3 x AIN 30 Gr. 3 3 x AIN 3 Gr. 3 x AIN 3 Gr. L 20.8/3 ** 0 70 23.8 28. 20 27. 32.0 0 300 3..0 00 30 39.0 0.0 30 200.0 8.0 7 7 7 On request 0 98 3 x AIN 3 Gr. 0 98 3 x AIN 3 Gr. 0 98 3 x AIN 3 Gr. Ø D Note: The classification does only apply for polymeric insulated XLPE cables (dimensions acc. to DIN VDE 027 20) with extruded conductive screen. Please contact our sales representative, when using other cable types. ** Since the dimensions for cables at voltage level 20.8/3 (2) kv are not yet standardised, the conductor cross-sections and their assignment of diameters over core insulation given in the table are to be considered approximate values. When ordering accessories, we would like to ask you to indicate the checked diameters over core insulation. For use with copper wire screened cables. No earthing device is necessary. For use with copper tape screened cables. Order: Kit MT. For use with three-core cables. Please contact our representative. For use with other cable types. Please contact our representative. Can be supplied with all common types of cable lugs. Nexans Power Accessories Germany GmbH Ferdinand-Porsche-Str. 2 028 Hof/Saale Phone: +9 928 830-0 E-Mail: kundenzentrum.hof@nexans.com www.nexans-power-accessories.com 3
Table 2 - Ordering part number AIN Indoor slip-on termination Conductor sizes (mm²) Dia. over core insulation min. max. with mechanical connector Ordering part number ( Kit = 3 Items) with compression connector Ordering Dia. B Al - rm(v) Cu - rm(v) Dia. B part number Nominal voltage /U /0 kv Termination type (Kit) 2 30 302 3 3 302 3022 3 0 20.8 27 3 303 3023 3 AIN 0 Gr. 70 30 302 3 30 302 3 20 30 302 3 0 307 3027 3 9. 28. 99 3 8 308 3028 7 AIN 0 Gr. 2 20 309 3029 7 300 3070 3030 7 00 27.7 3. 22 7 307 303 7 AIN 0 Gr. 3 00 3072 3032 7 30 90 90 2 3.0.0 99 2 800 90 908 2 AIN 20 Gr. 000 39.0 0.0 920 2 907 909 2 AIN 3 Gr. 200 On request Nominal voltage /U 2/20 kv 3 3202 32022 3 0 8.3 23. 97 3 3203 32023 3 AIN 20 Gr. 70 320 3202 3 320 3202 3 20 320 3202 3 0 22. 33.0 97 3 3207 32027 3 AIN 20 Gr. 2 8 3208 32028 7 20 3209 32029 7 300 32070 32030 7 00 3.0.0 908 7 3207 3203 7 AIN 20 Gr. 3 00 32072 32032 7 00 9 92 7 00 3.0.0 92 7 90 93 7 AIN 20 Gr. 30 908 9 2 30 9 9 2 39.0 0.0 922 2 800 97 2 AIN 3 Gr. 000.0 8.0 977 2 7230 723 2 AIN 3 Gr. 200 On request Nominal voltage /U 8/30 kv 0 9 8 3 23.8 28. 3 3 70 9 389 3 AIN 30 Gr. 80 33 3 20 0 8 3 0 27. 37. 33 3 733 3 AIN 30 Gr. 2 8 30 3 7 20 89 288 7 20 8 08 7 300 3. 2.8 28 7 30 7 7 AIN 30 Gr. 3 00 289 32 7 00 9 927 7 00 39.0 0.0 923 7 92 928 7 AIN 3 Gr. 30 93 929 2 30 9 930 2 800.0 8.0 92 2 9 93 2 AIN 3 Gr. 000 9 932 2 200 On request Nominal voltage /U 20.8/3 kv 0 70 23.8 28. 20 27. 32.0 On request 0 933 98 3 8 93 99 7 3..0 92 7 20 93 7 AIN 3 Gr. 300 937 2 7 00 938 3 7 00 39.0 0.0 92 7 939 7 AIN 3 Gr. 30 90 2 30 9 2 800.0 8.0 82 2 92 7 2 AIN 3 Gr. 000 93 8 2 200 On request -0-20 3 Nexans Power Accessories Germany GmbH Ferdinand-Porsche-Str. 2 028 Hof/Saale Phone: +9 928 830-0 E-Mail: kundenzentrum.hof@nexans.com www.nexans-power-accessories.com
AFN Outdoor slip-on termination Application AFN 0, AFN 20, AFN 30 and AFN 3 termination are suitable for outdoor installation on polymeric insulated medium voltage cables with extruded easy strip conductive screen or bonded extruded conductive screen. With this highquality silicone termination, the entire range of cross-sections is covered with just a few sizes per voltage level. Another benefit given by using the AFN termination is the quick and easy assembly. The conductor can be alternatively connected with mechanical or compression cable lugs. The termination is available with additional splitting accessories for three-core, copper wire screened or copper tape screened and armored cables. Up to 2 kv / U (U m ) /0 (2) kv.3/ (2) kv 8.7/ (7.) kv 2/20 (2) kv 2.7/22 (2) kv 8/30 (3) kv 9/33 (3) kv 20.8/3 (2) kv Design. Longitudinally sealed mechanical or compression cable lug 2. Silicone tube or cap as additional sealing at the transition of cable lug to the termination housing when using mechanical cable lugs 3. High flexibility silicone rubber housing, ensuring a perfect fit to the cable even during load changes. Integrated conductive rubber insert. Water sealing mastic. Earthing clamp 7. Earth cable lug 8. Heat-shrinkable tube 9. Heat-shrinkable break-out 2 3 Example of application: AFN 0 for three-core cables 8 2 3 Specifications and standards Meets the requirements of CENELEC HD 29. 9 7 Termination type Nominal voltage /U (kv) AFN 0 /0 AFN 20 2/20 AFN 30 8/30 AFN 3 20.8/3 * Other cross-section are available on request. Conductor cross-section (mm 2 ) * min. max. 2 000 (200) 3 000 (200) 0 000 (200) 0 000 (200) 37
Kit contents 3 termination housings 3 mechanical or compression cable lugs for the conductor 3 mechanical or compression screen wire cable lugs Installation instructions Silicone grease Assembly incidentals Ordering instructions Indicate the part number when ordering (see table). Order example: AFN 20 kit for 2/20 kv, for -20 mm² with mechanical cable lug (palm hole diameter 3 mm). Order according to table 2: kit AFN 20 size 2 with part number 8793. Ø B Table - Classification and dimensions Nominal voltage /U (kv) /0 2/20 Conductor cross-section (mm 2 ) Dia. over core insulation min. max. min. max. 2 20 300 30 000 200 20 00 800 3 70 20 300 00 00 30 30 800 000 200 2.7 9.2 27. 3.0 39.0.0 8.3 22. 3.0 3.0 39.0.0 20.8 28. 3..0 0.0 8.0 23. 33.0.0.0 0.0 8.0 Number of sheds 3 3 3 7 7 7 7 L 20 20 20 20 330 0 20 20 20 20 330 0 Dia. D 90 9 0 8 27 27 00 2 8 8 27 27 Creepage distance 39 3 30 2 80 7 80 99 2 2 80 7 Ordering part number 3 x AFN 0 Gr. 3 x AFN 0 Gr.2 3 x AFN 0 Gr.3 3 x AFN 20 Gr. 3 x AFN 30 Gr. 3 x AFN 3 Gr. 3 x AFN 20 Gr. 3 x AFN 20 Gr.2 3 x AFN 20 Gr.3 3 x AFN 20 Gr. 3 x AFN 30 Gr. 3 x AFN 3 Gr. 8/30 0 20 00 30 70 20 00 30 200 23.8 27. 3. 39.0.0 28. 37. 2.8 0.0 8.0 7 7 300 300 300 330 0 27 27 27 9 78 80 7 3 x AFN 30 Gr. 3 x AFN 30 Gr.2 3 x AFN 30 Gr.3 3 x AFN 30 Gr. 3 x AFN 3 Gr. L 20.8/3 ** 0 20 00 30 70 20 00 30 200 23.8 27. 3. 39.0.0 28. 37. 2.8 0.0 8.0 7 7 300 300 300 330 0 27 27 27 9 78 80 7 3 x AFN 30 Gr. 3 x AFN 30 Gr.2 3 x AFN 30 Gr.3 3 x AFN 30 Gr. 3 x AFN 3 Gr. Ø D Note: The classification does only apply for polymeric insulated XLPE cables (dimensions acc. to DIN VDE 027 20) with extruded conductive screen. Please contact our sales representative, when using other cable types. ** Since the dimensions for cables at voltage level 20.8/3 (2) kv are not yet standardised, the conductor cross-sections and their assignment of diameters over core insulation given in the table are to be considered approximate values. When ordering accessories, we would like to ask you to indicate the checked diameters over core insulation. For use with copper wire screened cables. No earthing device is necessary. For use with copper tape screened cables. Order: Kit MT. For use with three-core cables. Please contact our representative. For use with other cable types. Please contact our representative. Can be supplied with all common types of cable lugs. -0-20 38 Nexans Power Accessories Germany GmbH Ferdinand-Porsche-Str. 2 028 Hof/Saale Phone: +9 928 830-0 E-Mail: kundenzentrum.hof@nexans.com www.nexans-power-accessories.com
Table 2 - Ordering part number AFN Outdoor slip-on termination Conductor cross-section (mm 2 ) Dia. over core insulation min. max. with mechanical connector Ordering part number ( Kit = 3 Items) with compression connector Ordering Dia. B Al - rm(v) Cu - rm(v) Dia. B part number Nominal voltage /U /0 kv Nexans Power Accessories Germany GmbH Ferdinand-Porsche-Str. 2 028 Hof/Saale Phone: +9 928 830-0 E-Mail: kundenzentrum.hof@nexans.com www.nexans-power-accessories.com Termination type (Kit) 2 29 297 3 3 298 8330 3 0 2.7 20.8 290 3 299 970 3 AFN 0 Gr. 70 2200 9877 3 220 8939 3 20 2202 7989 3 0 99 730 3 9.2 28. 29 3 8 2203 220 7 AFN 0 Gr. 2 20 38 090 7 300 220 799 7 00 27. 3. 29 7 220 733 7 AFN 0 Gr. 3 00 808 9 7 30 879 8 2 3.0.0 83 2 800 77 8 2 AFN 20 Gr. 000 39.0 0.0 722 2 723 72 2 AFN 30 Gr. 200 On request Nominal voltage /U 2/20 kv 3 928 8 3 0 8.3 23. 3 3 3 3 3 AFN 20 Gr. 70 92 2 3 09 3 20 92 79 3 0 22. 33.0 8793 3 89 8 3 AFN 20 Gr. 2 8 92 3 7 20 30 87 7 300 77 03 7 00 3.0.0 9080 7 98 7 AFN 20 Gr. 3 00 930 3 7 00 9 908 7 00 3.0.0 9 7 8 9082 7 AFN 20 Gr. 30 908 9083 2 30 72 728 2 39.0 0.0 72 2 800 727 729 2 AFN 30 Gr. 000.0 8.0 978 2 77 78 2 AFN 3 Gr. 200 On request Nominal voltage /U 8/30 kv 0 93 0 3 23.8 28. 37 3 70 937 93 3 AFN 30 Gr. 877 938 3 20 90 939 3 0 27. 37. 39 3 9 808 3 AFN 30 Gr. 2 8 8002 39 7 20 70 9 7 20 2220 229 7 300 3. 2.8 223 7 92 79 7 AFN 30 Gr. 3 00 23 808 7 00 727 727 7 00 39.0 0.0 7273 7 877 880 7 AFN 30 Gr. 30 878 88 2 30 97 87 2 800.0 8.0 87 2 873 87 2 AFN 3 Gr. 000 87 877 2 200 On request Nominal voltage /U 20,8/3 kv 0 723 723 3 23.8 28. 720 3 70 72 72 3 AFN 30 Gr. 72 72 3 20 72 72 3 0 27. 37. 72 3 727 727 3 AFN 30 Gr. 2 8 728 728 7 20 729 729 7 20 720 7270 7 300 3. 2.8 722 7 72 727 7 AFN 30 Gr. 3 00 722 7272 7 00 7277 7280 7 00 39.0 0.0 727 7 7278 728 7 AFN 30 Gr. 30 7279 7282 2 30 88 897 2 800.0 8.0 80 2 887 898 2 AFN 3 Gr. 000 888 899 2 200 On request 39
Application The heat-shrinkable straight joint type GTS is suitable for jointing polymeric insulated medium voltage cables with extruded easy strip conductive screen or bonded extruded conductive screen. With regards to the mechanical conductor connector, supplied in the joint kit, jointing of cables with different conductor sizes or conductor materials becomes fast and easy. This heat-shrinkable joint is fully screened, submersible and suitable to be directly buried. GTS Heat-shrinkable single core XLPE straight joint Up to 2 kv / U (U m ) /0 (2) kv.3/ (2) kv 8.7/ (7.) kv 2/20 (2) kv 2.7/22 (2) kv 8/30 (3) kv 9/33 (3) kv 20.8/3 (2) kv Design. Dual wall tube 2. Stress control tube 3. Stress control mastic. Overall protection tube. Sealing mastic. Screen continuity (copper mesh) 7. Conductor connector 8. Screen wire connector (optionally roll springs) 9. Sealing mastic 0. Insulation sleeve (only for 3GTS and 2GTS) L 9 8 2 3 7 3 0 7 Specifications and standards Meets the requirements of CENELEC HD 29.. Straight joint type Nominal voltage /U (kv) Length L Conductor cross-section (mm 2 ) * min. max. 7GTS 2GTS 3GTS 2GTS /0 2/20 8/30 20.8/3 70-000 70-000 000 000-200 2 3 0 0 000 000 (200) 000 (200) 000-0-20 * Other cross-sections on request. 0
Kit contents The complete GTS joint kit comprises the following components: The kit also comprises: + mechanical conductor connector + mechanical screen wire connector + installation instructions + field control mastic + wipers + silicone grease + assembly incidentals + + + + + + + = GTS Stress control mastic Sealing mastic Stress control tube Insulation sleeve (only for 3GTS and 2GTS) Dual wall tube Overall protection tube Copper mesh tape Mechanical connector Ordering instructions Select the straight joint type corresponding to both system voltage and conductor crosssection. Order example: Heat-shrinkable straight joint type 2GTS.20 for XLPE cable 2/20 kv 70-20 mm² conductor crosssection. Order number: 22 Note: The classification does only apply for polymeric insulated XLPE cables (dimensions acc. to DIN VDE 027 20) with extruded conductive screen. Please contact our representative, when using other cable types. Straight joint type Nominal voltage /U (kv) Conductor cross-section (mm²) Conductor cross-section (mm 2 ) 2 3 0 70 20 0 8 20 300 00 00 30 800 000 7GTS. /0 2 20 7GTS.20 /0 20 207 7GTS.00 /0 20 00 208 7GTS.30 /0 00 30 209 7GTS.000 /0 800 000 30 2GTS.0 2/20 3 0 20 2GTS.20 2/20 0 0 2** 2GTS.20 2/20 0 20 22 2GTS.20 2/20 20 978 2GTS.300 2/20 20 300 8023 2GTS.00 2/20 8 00 23 2GTS.30 2/20 00 30 2 2GTS.000 2/20 30 000 3 3GTS. 8/30 0 2 3GTS.20 8/30 20 28 3GTS.00 8/30 8 00 29 3GTS.800 8/30 00 30 220 3GTS.000 8/30 30 000 9209 2GTS. 20.8/3 0 722 2GTS.0 20.8/3 0 0 722** 2GTS.20 20.8/3 20 989 2GTS.00 20.8/3 8 00 7227 2GTS.30 20.8/3 00 30 7228 2GTS.000 20.8/3 30 000 7229 ** Applicable for aluminium conductors up to 0 mm², not applicable for copper conductors. For use with copper wire screened cables. No further earthing device is necessary. For use with copper tape screened cables, endorse "A" to the part number. (e.g. 2GTS.20A) For use with other cables types. Please contact our representative. For use with three-core cables: see GTS3. Jointing cables of different sizes possible. Can be used with all common types of conductor connectors. Nexans Power Accessories Germany GmbH Ferdinand-Porsche-Str. 2 028 Hof/Saale Phone: +9 928 830-0 E-Mail: kundenzentrum.hof@nexans.com www.nexans-power-accessories.com
CSJ Cold-shrinkable straight joint for single core XLPE cables Application The cold-shrinkable straight joint type CSJ is suitable for jointing polymeric insulated medium voltage cables with extruded easy strip conductive screen or bonded extruded conductive screen. With regards to the mechanical conductor connector, supplied in the joint kit, jointing of cables with different conductor sizes or conductor materials becomes fast and easy. This cold-shrinkable joint is fully screened, submersible and suitable to be directly buried. Up to 3 kv / U (U m ) /0 (2) kv.3/ (2) kv 8.7/ (7.) kv 2/20 (2) kv 8/30 (3) kv 9/33 (3) kv Design. Extruded triple layer EPDM rubber body 2. Two layer plate with a semiconductive and a field control mastic layer 3. Overall protective EPDM cover. Field control mastic. Water sealing mastic. Copper stocking 7. Self-adhesive copper tape 8. Traceability tag 9. Mechanical conductor connector Technical characteristics All joint bodies are tested for AC withstand prior to leaving the factory. 7 2 3 9 L Specifications and standards The cold-shrinkable CSJ joint meets the requirements of CENELEC HD 29.. 7 8 2 Straight joint type 2CSJ-2 Gr. 2CSJ-2 Gr. 2 2CSJ-2 Gr. 2CSJ-2 Gr. 2 2CSJ - 3 Nominal voltage /U (kv) /0 /0 2/20 2/20 2/20 Dia. over core Conductor cross- Dia. over outer sheath insulation section (mm 2 ) min. max. min. max. 8 23 8 23 30 23 33 23 33 max. max. max. max. max. 7 0 3 20 0 20 (300)* 70 20 (300)* 30 L ca. 70 ca. 70 ca. 70 ca. 70 ca. 80 3CSJ-2 8/30 23 3 max. 8 0 20 ca. 70 3CSJ-3 8/30 30 0 max. 7 8 00 (30)* ca. 80 * Conductor sizes in clamps currently available with compression joint. -0-20
+ Kit contents A typical complete cold-shrinkable joint kit comprises the following components: The kit also comprises: + installation instructions + silicone grease + white pen + gloves + assembly gauge + adhesive tape + rubber rings + assembly incidentals + + + = 2CSJ or 3CSJ x CSJ Cold-shrinkable joint x Two-layer plate x Field control mastic strip 2 x Self-adhesive copper tape x Mechanical connector Ordering instructions Select the straight joint type corresponding to the cable type and dia. over core insulation. Order example: Cold-shrinkable straight joint Nominal voltage 2/20 kv, Conductor cross-section -20 mm² Dia. over core insulation 23-33 mm² Order number: 83 Straight joint type Nominal voltage /U (kv) Conductor cross-section (mm 2 ) ** Please consider the maximum outer cable diameter *** Applicable for aluminium conductors up to 0 mm², not applicable for copper conductors. Dia. over core insulation (mm²) Dia. over outer sheath 3 0 70 20 0 8 20 300 00 00 30 800 000 2CSJ-2 Gr. /0 372*** 8-23 max. 2CSJ-2 Gr. 2 /0 9088 23-33 max. 2CSJ-2 Gr. 2/20 9087 8-23 max. 2CSJ-2 Gr. 2 2/20 83** 23-33 max. 2CSJ-3 2/20 20 30- max. 7 2CSJ-3 2/20 800** 30- max. 7 3CSJ-2 Gr. 2 8/30 3738*** 23-3 max. 8 3CSJ-2 Gr. 2 8/30 3737 23-3 max. 8 3CSJ-3 8/30 72 30-0 max. 7 3CSJ-3 8/30 727** 30-0 max. 7 For use with Alupe cables. Please contact our representative For use with other cable types. Please contact our representative For use with three-core cables. See TT-2CSJ. Can be supplied as stop joint. Please contact our representative For use with fabric tape (graphite) screened cables. Order additional semiconductive tape. Nexans Power Accessories Germany GmbH Ferdinand-Porsche-Str. 2 028 Hof/Saale Phone: +9 928 830-0 E-Mail: kundenzentrum.hof@nexans.com www.nexans-power-accessories.com 3
2CSJ-S Cold-shrinkable compact single core straight joint Application The cold-shrinkable straight joint 2CSJ-S is used for jointing medium-voltage cables with a copper wired screen and with extruded conductive screen. This product can be installed where installation space is limited. With regards to the mechanical conductor connector, supplied in the joint kit, jointing of cables with different conductor sizes or conductor materials becomes fast and easy. This cold-shrinkable joint is fully screened, submersible and suitable to be directly buried. Up to 2 kv / U (U m ) /0 (2) kv.3/ (2) kv 8.7/ (7.) kv 2/20 (2) kv 2.7/22 (2) kv Design. Extruded triple layer EPDM rubber body 2. Two layer plate with a semiconductive and a field control mastic layer 3. Overall protective EPDM cover. Field control mastic. Water sealing mastic. Copper stocking 7. Self-adhesive copper tape 8. Traceability tag 9. Mechanical conductor connector Technical characteristics All joint bodies are tested for AC withstand prior to leaving the factory. 7 2 3 9 00 mm Specifications and standards The cold-shrinkable 2CSJ-S joint meets the requirements of CENELEC HD 29.. 7 8 Cold-shrinkable straight joint type Nominal voltage /U (kv) Dia. over outer sheath Dia. over core insulation Conductor cross-section (mm²) max. min. max. min. max. 2CSJ-S/M70-20 2CSJ-S/M20-300 /0 2/20 /0 2/20 8 8 8 8 8 8 8 8 3 3 3 3 70 20 20 20 20 300 300-0-20
Kit contents The complete cold-shrinkable joint kit comprises the following components: The kit also comprises: + installation instructions + silicone grease + wipers + installation hook + assembly gauge + assembly incidentals 380 mm 2CSJ-S x 2CSJ-S Cold-shrinkable compact joint x Two-layer plate 2 x Mastic strip (+ for sealing the screen area) x Water sealing mastic strip 2 x Selfadhesive copper tape 2 x Mastic plates x Mechanical connector Compact 2CSJ-S - Highlights Compact dimensions allow the same easy installation in half the space All components are pre-assembled on a support tube, which is pulled out in a single movement, enabling an easy and fast installation A triple-extruded body in a pre-installed joint reduces the number of components in the kit Purpose designed EPDM rubber with high recovery forces result in tight electrical interfaces and perfect sealing All our products are subjected to extensive testing from the time they enter our plant as raw material until they leave as finished products This cold shrinkable joint exceeds international performance standards including CENELEC HD 29 and IEC 002 for joints and IEC 238 for mechanical and crimp connectors No special tools or flame required One of the features of our cold shrinkable joint is the screen connection system. By using the pressure of the outer protection sleeve, the copper stocking integrated in the joint is kept against the metallic screen from the cable, ensuring a stable connection This joint can be energised immediately after installation One box contains everything you need to joint your cables. Ordering part number Nominal voltage /U (kv) Conductor cross-section (mm 2 ) 3 0 70 20 0 8 20 300 2CSJ-S/M70-20 Art.-Nr. 7 Dia. over core insulation Dia. over outer sheath 2CSJ-S/M70-20 /0 2/20 8-3 max. 8 2CSJ-S/M20-300 /0 2/20 2CSJ-S/M20-300 Art.-Nr. 72 8-3 max. 8 For use with copper wire screened cables. No further earthing device is necessary. For use with fabric tape (graphite) screened cables. Order additional semiconductive tape. For use with other cable types. Please contact our representative Can be supplied as a stop joint. Please contact our representative. Nexans Power Accessories Germany GmbH Ferdinand-Porsche-Str. 2 028 Hof/Saale Phone: +9 928 830-0 E-Mail: kundenzentrum.hof@nexans.com www.nexans-power-accessories.com
GTM3. Heat-shrinkable three core transition joint Application For jointing three-core paper cables to three single core polymeric cables. For use with belted or screened cables with a common or individual lead sheath. This transition joint is fully screened, submersible and suitable to be directly buried. Up to 2 kv / U (U m ) /0 (2) kv.3/ (2) kv 8.7/ (7.) kv 2/20 (2) kv 2.7/22 (2) kv 8/30 (3) kv 9/33 (3) kv 20.8/3 (2) kv Design. Dual wall tube 2. Stress control tube 3. Protection tube. Hi-K mastic. Sealing mastic. Screen continuity (copper braid and mesh) 7. Conductor connector (supplied on request). 8. Semi-conductive breakout (7GTM3.) 9. Semi-conductive tubes (7GTM3.) 0. Barrier tube. Break-out Specifications and standards Meets the requirements of CENELEC HD 29.2. L 3 8 0 9 7 2 3 Straight joint Nominal voltage Length "L" Conductor cross-section (mm 2 ) type /U (kv) min max 7GTM3. 2GTM3. 2GTM3.* /0 2/20 8/30 + 20.8/3 ~200 ~200 ~800 2 3 0 00 00 00 * The joint type is suitable for voltage levels 8/30 (3) kv and 20.8/3 (2) kv (type tested for 20.8/3 (2) kv) -0-20
Kit contents The complete GTM3. joint kit comprises the following components: The kit also comprises: + installation instructions + mechanical conductor connector + mechanical screen wire cable lug + roll springs + assembly incidentals + + + + + + + = GTM3. Semiconductive tube GT (7GTM3.) Black stress control tube GT (all types) Break-out (all types) x Semi-conductive break-out 3TTS (7GTM3.) Protection tube GT (all types) Dual wall tube GT2 (all types) Barrier tube GT0 (all types) Insulation sleeve (2GTM3.) Ordering instructions Please indicate the part number when ordering (see table). Select the order designation of the straight joint according to the cable type used and the diameter over core insulation. Order example: For a paper-insulated belted cable with /0 kv, 3x0 mm² on an XLPE-insulated single-core cable with /0 kv, 20 mm². Order according to the table: 7GTM3..20 part number 98. Straight joint type 7GTM3.. 7GTM3..20 7GTM3..00 2GTM3..0 2GTM3..20 2GTM3..300 2GTM3..00 2GTM3..* 2GTM3..0* 2GTM3..20* 2GTM3..00* Nominal voltage /U (kv) /0 /0 /0 2/20 2/20 2/20 2/20 8/30 + 20.8/3 8/30 + 20.8/3 8/30 + 20.8/3 8/30 + 20.8/3 Conductor crosssection (mm²) min 2 20 3 70 20 8 0 0 20 max 20 00 0 20 300 00 0 20 00 Ordering part number 7288 98 7289 7290 729 8209 7292 7293 729 72 729 * The joint type is suitable for voltage levels 8/30 (3) kv and 20.8/3 (2) kv (type tested for 20.8/3 (2) kv) When jointing cables of different sizes., please contact our representative. For use with other cable types. Please contact our representative Nexans Power Accessories Germany GmbH Ferdinand-Porsche-Str. 2 028 Hof/Saale Phone: +9 928 830-0 E-Mail: kundenzentrum.hof@nexans.com www.nexans-power-accessories.com 7
READY-TO-INSTALL, PRE-ASSEMBLED CABLES Interface A to F connectors and terminations Application Pre-assembled cables are polymeric insulated medium voltage cables, equipped with connectors and terminations. They can be used for connecting transformers and switchgears. We manufacture the pre-assembled cables specifically customized in terms of cable length and type of accessories. The cables and flexible cables, primarily checked by us, are assembled with different conductor cross-sections and accessories, depending on customer s application. Up to 2 kv / U (U m ) /0 (2) kv.3/ (2) kv 8.7/ (7.) kv 2/20 (2) kv 2.7/22 (2) kv 8/30 (3) kv 9/33 (3) kv 20.8/3 (2) kv Flexible cables Pre-assembled flexible cables, such as NTMCGCWÖU, are used in stations with little space, where the bending radii cannot be met with XLPE-insulated cables. Due to their design Fine-wire, tin-plated copper conductor Ethylene-propylene rubber (EPR) insulation Fine-wire shield Polychloroprene (flame-and oil-resistant) outer sheath, these flexible cables can be laid with minimum bending radii of times the outside diameter. In terms of their current-carrying capacity in service and in the event of short-circuit current, EPRinsulated cables are almost equivalent to XLPE-insulated cables. Cables Pre-assembled cables type N(A)2XS(2)Y are used where the space conditions inside equipment allow the minimum cable bending radius of times its outside diameter. Dimensioning basis When dimensioning the preassembled cable length, we take the center points of both cable accessories as the basis. When indicating the length of the shield wire, please also specify whether the shield wire should be lead out on one or both sides. Accessory A See table for accessory selection. Accessory B See table for accessory selection. Elbow connector K8LR Indoor termination AIN20 Dimensioning basis for wire- / cable length -0-20 8
Example request: Please fill in what is applicable. /U (kv) /U (kv) /U (kv) /U (kv) /0 2/20 8/30 20.8/3 L L 2 L 3 L L 2 L 3 L L 2 L 3 L L 2 L 3 * Length of shield wire Conductor/ cable type Conductor/ cable length Accessory A Accessory B Partial discharge sample test yes / no yes / no yes / no yes / no AC withstand test yes / no yes / no yes / no yes / no * If you do not indicate the length of the shield wire, we will assume a length of 00 mm for accessory "A" and "B". Accessory selection: We will also assemble accessories that are not listed here. Type Design Interface Material Assembly technique (K)8LR(/G) Elbow connector A EPDM Slip-on technology (K)2SR(/G) Straight connector A EPDM Slip-on technology (K)(M)00LR/G Elbow connector B EPDM Slip-on technology (K)(M)30TB/G Compact tee connector C EPDM Slip-on technology (K)(M)(P)8TB/G Compact tee connector C EPDM Slip-on technology (K)(M)(P)80PB/G Coupling connector C EPDM Slip-on technology (K)(M)(P)89TB/G Compact tee connector C EPDM Slip-on technology (K)(M)(P)809PB/G Coupling connector C EPDM Slip-on technology (K)7LRA/G Separable tee connector D EPDM Slip-on technology 77LR Separable tee connector E EPDM Slip-on technology (K)(M)(P)9TB/G Compact tee connector F EPDM Slip-on technology AIN 0 Indoor termination - EPDM Slip-on technology AIN 20 Indoor termination - Silicone Slip-on technology AIN 30 Indoor termination - Silicone Slip-on technology AIN 3 Indoor termination - Silicone Slip-on technology AFN 0 Outdoor termination - Silicone Slip-on technology AFN 20 Outdoor termination - Silicone Slip-on technology AFN 30 Outdoor termination - Silicone Slip-on technology AFN 3 Outdoor termination - Silicone Slip-on technology Nexans Power Accessories Germany GmbH Ferdinand-Porsche-Str. 2 028 Hof/Saale Phone: +9 928 830-0 E-Mail: kundenzentrum.hof@nexans.com www.nexans-power-accessories.com 9
C - SERIES Mechanical cable lugs, type C Application Using mechanical cable lugs allows a larger, multirange conductor cross-section even for terminations. The mechanical cable lugs are generally tinplated and are offered with different palm holes, just like compression cable lugs. Advantages Simple, quick installation: With common commercially available inner and outer hexagon tools or an approved impact wrench. Minimum storage costs: The cross-sectional area from mm² to 000 mm² is covered by just types of cable lugs. Universal applicability: Can be used for copper and aluminium conductors according to EN 0228 classes & 2. For use of our mechanical connectors with class flexible copper conductors, please contact us. Proven quality: Tested for class 2 conductors according to IEC 238-, in failure-free operation for more than years. Design Material Connector Body: high strength aluminum alloy Bolts: brass, tin-plated, with inner and outer hexagon or aluminum alloy Surface Connector Body: tin-plated Center Rings Center rings: are enclosed for centric conductor positioning. C-20, centric with shear-offhead bolts D d a L C... C70-20 Cat. no. Conductor cross-section Aluminium (mm²) Conductor cross-section Copper (mm²) Number of bolts Dimensions rm(v) re sm rm(v) sm L d D a C- x 2 3 - - 2-70 - 2-70 0 2. 2 32 C- x 7 SW3 & SW C0-0 x 2 3 2-0 2-0 3-20 2-20 3-20 79. 30 3 C0-0 x 7 SW7 & SW C70-20 x 2 3 70-20 70-20 70-20 70-20 70-20 2 93. 22 ) 3 C70-20 x 7 SW9 & SW C-20 x 2 3-20 -20-8 -20-8 2 20 33 C-20 x 7 SW9 & SW C20-300 x 2 3 20-300 20-300 20-20 20-300 20-20 2 0 2 38 7 C20-300 x 7 SW22 & SW C8-00 x 2 3 8-00 8-00 8-300 8-00 8-300 3 20 2 2 82 C8-00 x 7 SW22 & SW C300-00 x 2 3 C300-00 x 300-00 300-00 300-00 300-00 300-00 3 30 3 2 9 7 SW2 & SW8 C300-00 x 20 2 C00-30 x 2 3 C00-30 x 00-30 00-30 00-00 00-30 00-00 3 30 3 2 9 7 SW2 & SW8 C00-30 x 20 2 C30-000 x 20 30-000 30-000 30-000 0 2 SW22 & SW8 ) Dimension d2 =2 Palm hole Dia. Tool / outer and inner hexagon -0-20 0
Technical details The bolt has an inner and outer hexagon. Both are related to the various shear-off-areas of the bolt and their different torque moments. The torque moments follow the rule that large conductor cross sections need high torque moments and smaller cross sections need lower torque moments. The installation instruction describes the use of both hexagons and of the various center rings and inserts, for the respective conductor types. Centring of the conductor For the centric position of smaller conductor crosssections in the conductor channel, we use centring rings that must be pressed all the way into the channel of the cable lug before assembling the corresponding conductor cross-section. The centring rings differ in colour and are assigned to the respective type of conductor. Appropriate assembly instructions describe which type of conductor the centring rings are to be used for. The conductor is centred using a centring insert in the case of the largest crosssectional area. Ordering instructions Please indicate the part number when ordering (see table). The centring rings or centring inserts are part of the scope of delivery. Cable lug type C- x 2 C- x C0-0 x 2 C0-0 x Ordering part number G02 0 20 G02 0 33 G02 0 09 G02 0 32 Order example: mechanical cable lug, for - 20 mm², palm hole: 7 mm. Order according to the table: C-20 x with part number G02 0 7. Specifications and standards The mechanical connectors have been tested according to IEC 238- or VDE 0220 part 00 respectively. C70-20 x 2 G02 0 3 C70-20 x G02 0 0 C-20 x 2 G02 0 0 C-20 x G02 0 7 C20-300 x 2 G02 0 23 C20-300 x G02 0 2 C8-00 x 2 G02 0 30 C8-00 x G02 0 9 C300-00 x 2 G02 0 3 C300-00 x G02 0 37 C00-30 x 2 G02 0 28 C00-30 x G02 0 3 C00-30 x 20 G02 0 29 C30-000 x 20 G02 0 Product range A complete overview of our GPH products (ferrules & lugs) can be found in catalogue modules A, B, C and D. Cu Al It is possible to connect different conductor materials. We use centring rings for the centric position of small conductor crosssections. It is possible to connect different conductor crosssections. Can be supplied with all common types of cable lugs. Can be used for all conductor shapes. Nexans Power Accessories Germany GmbH Ferdinand-Porsche-Str. 2 028 Hof/Saale Phone: +9 928 830-0 E-Mail: kundenzentrum.hof@nexans.com www.nexans-power-accessories.com
Cable lugs compression type, Cu Standard type, with and without inspection hole Application For isolated, non-compacted copper conductors. Technical note Sector shaped conductors must be rounded with special dies. Design Material Connector body: Copper Palm: plan stamped Surface: tin-plated KU-L: without inspection hole KU-L-S: with inspection hole The compression of the KU-L Series does not accord to the DIN requirements. Special compression tools are available on request. KU-L KU-L-S Cat. no. Conductor cross-section (mm²) strand. Dimensions KU-L KU-L-S d a l b x KU-L x KU-L x 8 KU-L x 0 KU-L 0 x KU-L 0 x KU-L 0 x 8 KU-L 0 x 0 KU-L x KU-L-S x KU-L-S x 8 KU-L-S x 0 KU-L-S 0 x KU-L-S 0 x KU-L-S 0 x 8 KU-L-S 0 x 0 KU-L-S 3. 9 0. 9 2 2 2 2 2 2 23 2. 0... 2.0 2.0. Flat hole diameter.. 8. 0... 8. 0. Weight 00 pcs. (approx. kg) 0. 0. 0. 0. 0. 0. 0. 0. x KU-L x KU-L x 8 KU-L x 0 KU-L x 2 KU-L x KU-L-S x KU-L-S x 8 KU-L-S x 0 KU-L-S x 2 KU-L-S. 2 2 2 28 30 32 2.0 2.0 3. 20.0.. 8. 0. 0. 0.7 0.8 0.8 0.8 2 x KU-L 2 x 8 KU-L 2 x 0 KU-L 2 x 2 KU-L 2 x KU-L-S 2 x 8 KU-L-S 2 x 0 KU-L-S 2 x 2 KU-L-S 2 7.0 3 27 29 33 3.0.0 7. 20.0. 8. 0..0.0..0 3 x KU-L 3 x 8 KU-L 3 x 0 KU-L 3 x 2 KU-L 3 x KU-L-S 3 x 8 KU-L-S 3 x 0 KU-L-S 3 x 2 KU-L-S 3 8. 3 32 3 37 8.0 8.0 8.0 22.0. 8. 0..0.0..0-0-20 2
Cable lugs compression type, Cu Standard type, with and without inspection hole Product range A complete overview of our GPH products (ferrules & lugs) can be found in catalogue modules A, B, C and D. Table on page 2 continued Cat. no. Conductor cross-section (mm²) strand. Dimensions KU-L KU-L-S d a l b Flat hole diameter Weight 00 pcs. (approx. kg) 0 x 8 KU-L 0 x 0 KU-L 0 x 2 KU-L 0 x KU-L 0 x 8 KU-L-S 0 x 0 KU-L-S 0 x 2 KU-L-S 0 x KU-L-S 0 3. 9 2 2 2 2 0..... 8. 0. 0. 0. 0. 0. 70 x 8 KU-L 70 x 0 KU-L 70 x 2 KU-L 70 x KU-L 70 x 20 KU-L 70 x 8 KU-L-S 70 x 0 KU-L-S 70 x 2 KU-L-S 70 x KU-L-S 70 x 20 KU-L-S 70 2.0 9 0 2 0 2 23.0 23.0 23.0 29.0 3.0 8. 0. 2.0 3. 3. 3. 3.. x 8 KU-L x 0 KU-L x 2 KU-L x KU-L x 20 KU-L x 8 KU-L-S x 0 KU-L-S x 2 KU-L-S x KU-L-S x 20 KU-L-S 3. 22 8 8 8 3 8 2.0 2.0 2.0 3.0 3.0 8. 0. 2.0.7.8.9.3. 20 x 0 KU-L 20 x 2 KU-L 20 x KU-L 20 x 20 KU-L 20 x 0 KU-L-S 20 x 2 KU-L-S 20 x KU-L-S 20 x 20 KU-L-S 20.0 2 9 28.0 28.0 29.0 3.0 0. 2.0.7.7.9.9 0 x 0 KU-L 0 x 2 KU-L 0 x KU-L 0 x 20 KU-L 0 x 0 KU-L-S 0 x 2 KU-L-S 0 x KU-L-S 0 x 20 KU-L-S 0. 27 7 8 9 3.0 3.0 3.0 33.0 0. 2.0 8.8 8. 8.7 8.8 8 x 2 KU-L 8 x KU-L 8 x 20 KU-L 8 x 2 KU-L-S 8 x KU-L-S 8 x 20 KU-L-S 8 9.0 30 8 3.0 3.0 3.0 2.0...8 20 x 2 KU-L 20 x KU-L 20 x 20 KU-L 20 x 2 KU-L-S 20 x KU-L-S 20 x 20 KU-L-S 20 2.0 3 7 7 73 38.0 2.0 3.9 3. 3.8 300 x 2 KU-L 300 x KU-L 300 x 20 KU-L 300 x 2 KU-L-S 300 x KU-L-S 300 x 20 KU-L-S 300 2.0 90 87 87 3.0 2.0 23.8 23.7 23.8 00 x KU-L 00 x 20 KU-L 00 x KU-L-S 00 x 20 KU-L-S 00 27. 0 9 8.0 2.0 28. 28. 00 x KU-L 00 x 20 KU-L 00 x KU-L-S 00 x 20 KU-L-S 00 3.0 22 20.0 2.0.2.9 2 x KU-L 2 x 20 KU-L 2 x KU-L-S 2 x 20 KU-L-S 2 3.0 70 2 20 9.0 2.0 3.9.9 Nexans Power Accessories Germany GmbH Ferdinand-Porsche-Str. 2 028 Hof/Saale Phone: +9 928 830-0 E-Mail: kundenzentrum.hof@nexans.com www.nexans-power-accessories.com 3
Application For isolated, non-compacted copper conductors. Compression cable lugs, Cu acc. to DIN 23 Technical note Sector shaped conductors must be rounded with special dies. Product range A complete overview of our GPH products (ferrules & lugs) can be found in catalogue modules A, B, C and D. Design Material Connector Body: Copper Surface: KU: KU-V: uncoated tin-plated KU KU-V x KU x KU 0 x KU 0 x KU Cat. no. Conductor cross-section (mm²) strand. Dimensions Flat hole diameter Die code no. Number of compressions KU KU-V d l b mech. hydr. x KU-V x KU-V 0 x KU-V 0 x KU-V 3.8 2 8. 0. 27 9.0.... Weight 00 pcs. (approx. kg) 0. 0. ) 0 x KU-S ) 0 x 8 KU-S ) 0 x 0 KU-S ) 0 x 2 KU-S ) 0 x KU-S-V ) 0 x 8 KU-S-V ) 0 x 0 KU-S-V ) 0 x 2 KU-S-V 0. 3 3 3 38 20.0. 8. 0. 8 2.8.7.8.9 x KU x 8 KU x 0 KU 2) x2 KU x KU-V x 8 KU-V x 0 KU-V 2) x2 KU-V. 3 2.0. 8. 0. 8 2.8...7 2) 2 x KU 2 x 8 KU 2 x 0 KU 2 x 2 KU 2 x KU 2) 2 x KU-V 2 x 8 KU-V 2 x 0 KU-V 2 x 2 KU-V 2 x KU-V 2 7.0 38 2.0.0 9.0 2.0. 8. 0. 0 2 2.2 2. 2.2 2.2 2. 2) 3 x KU 3 x 8 KU 3 x 0 KU 3 x 2 KU 2) 3 x KU 2) 3 x KU-V 3 x 8 KU-V 3 x 0 KU-V 3 x 2 KU-V 2) 3 x KU-V 3 8.2 2 9.0 2.0 2.0. 8. 0. 2 2 3. 3.3 3. 3.3 3.7 ) These cable lugs are longer than DIN-type lugs, with two compressions marks instead of one and die code no. 8 instead no.. 2) These cable lugs are manufactured as a special model, different from DIN 23. -0-20
Compression cable lugs, Cu acc. to DIN 23 Table on page continued Cat. no. Conductor cross-section (mm²) strand. Dimensions Flat hole diameter Die code no. Number of compressions KU KU-V d l b mech. hydr. Weight 00 pcs. (approx. kg) 0 x 8 KU 0 x 0 KU 0 x 2 KU 0 x KU 0 x 8 KU-V 0 x 0 KU-V 0 x 2 KU-V 0 x KU-V 0 0.0 2 20.0 22.0 2.0 28.0 8. 0. 3....0 70 x 8 KU 70 x 0 KU 70 x 2 KU 70 x KU 70 x 20 KU 70 x 8 KU-V 70 x 0 KU-V 70 x 2 KU-V 70 x KU-V 70 x 20 KU-V 70. 2.0 2.0 2.0 30.0 32.0 8. 0. 2.0 3...2.9 7.0 x 0 KU x 2 KU x KU 2) x 20 KU x 0 KU-V x 2 KU-V x KU-V 2) x 20 KU-V 3. 28.0 28.0 32.0 3.0 0. 2.0 8 2 9.2 9.2 9. 0. 20 x 0 KU 20 x 2 KU 20 x KU 20 x 20 KU 0 x 0 KU 0 x 2 KU 0 x KU 0 x 20 KU 8 x 0 KU 8 x 2 KU 8 x KU 8 x 20 KU 20 x 2 KU 20 x KU 20 x 20 KU 2) 300 x 2 KU 300 x KU 300 x 20 KU 3) 00 x KU 3) 00 x 20 KU 3) 00 x KU 3) 00 x 20 KU 00 x KU-S 00 x 20 KU-S 00 x KU-S 00 x 20 KU-S 2 x KU 2 x 20 KU 20 x 0 KU-V 20 x 2 KU-V 20 x KU-V 20 x 20 KU-V 0 x 0 KU-V 0 x 2 KU-V 0 x KU-V 0 x 20 KU-V 8 x 0 KU-V 8 x 2 KU-V 8 x KU-V 8 x 20 KU-V 20 x 2 KU-V 20 x KU-V 20 x 20 KU-V 2) 300 x 2 KU-V 300 x KU-V 300 x 20 KU-V 3) 00 x KU-V 3) 00 x 20 KU-V 3) 00 x KU-V 3) 00 x 20 KU-V 00 x KU-S-V 00 x 20 KU-S-V 00 x KU-S-V 00 x 20 KU-S-V 2 x KU-V 2 x 20 KU-V 20. 70 0 78 8 9.0 82 20 2. 92 32.0 32.0 32.0 38.0 3.0 3.0 3.0 0.0 37.0 37.0 37.0 0.0 2.0 2.0.0 300 2. 00 8.0 00 2.0.0 00 29.0 2 0.0 00 27..0 00 3.0 2 0.0 2 3, 3 0.0 0. 2.0 0. 2.0 0. 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 20 2 22 2 2 2 28 2 32 2 38 3 2 3 38 3 2 3 3 800 x 20 KU 800 x 20 KU-V 800 0.0 7.0 2.0 2 3.9 000 x 20 KU 000 x 20 KU-V 000.0 8.0 2.0 8 3 9. ) These cable lugs are longer than DIN-type lugs, with two compressions marks instead of one and die code no. 8 instead no.. 2) These cable lugs are manufactured as a special model, different from DIN 23. 3) Inside diameter adapted....0 2.8.9..3 9.3 9. 9. 20.0 28. 28.9 28.0 38. 37. 38. 79.8 7. 97.8 9.0 8.8.0 8.0 83. 79. 77.9 Nexans Power Accessories Germany GmbH Ferdinand-Porsche-Str. 2 028 Hof/Saale Phone: +9 928 830-0 E-Mail: kundenzentrum.hof@nexans.com www.nexans-power-accessories.com
Cable lugs compression type, Cu longitudinally sealed, RMV-type Application For use with round stranded compacted copper conductors according to DIN EN 0228 or copper cable conductors according to VDE 02-RMV class 2. Technical note When using round stranded compacted conductors (RMV), we recommend the application of RMV-series. Please note page 7! Design Material Connector body: Copper Palm: plan stamped Surface KU-F: KU-F-V: uncoated tin-plated RMV... KU-F RMV... KU-F-V Cat. no. Conductor cross-section (mm²) RMV Dimensions Flat hole diameter Die code no. RMV... KU-F RMV... KU-F-V d l b mech. hydr. Number of Weight 00 pcs. compressions (approx. kg) RMV 0 x 2 KU-F RMV 0 x 2 KU-F-V 0 9 8 2 3 3.2 RMV 70 x 2 KU-F RMV 70 x 2 KU-F-V 70 9 2 3 2. RMV x 2 KU-F RMV x 2 KU-F-V 2. 2 3 8 2 8.8 RMV 20 x 0 KU-F RMV 20 x 2 KU-F - - - RMV 20 x 2 KU-F-V RMV 20 x KU-F-V RMV 20 x 20 KU-F-V 20 20 20 20 2 2 2 2 30 30 30 38 0. 3 7 2 20 20 20 20 2 2 2 2 2.2 2.2 2.2 2.2 RMV 0 x 2 KU-F RMV 0 x 2 KU-F-V 0. 3 30 3 22 2. RMV 8 x 0 KU-F RMV 8 x 2 KU-F RMV 8 x KU-F - RMV 8 x 2 KU-F-V RMV 8 x KU-F-V 8 8 8 7. 7. 7. 9 9 9 30 30 30 0. 3 7 2 2 2 2 2 2 9. 9. 9.0 RMV 20 x 0 KU-F RMV 20 x 2 KU-F RMV 20 x KU-F RMV 20 x 0 KU-F-V RMV 20 x 2 KU-F-V RMV 20 x KU-F-V 20 20 20 20 20 20 7 7 7 38 38 38 0. 3 7 28 28 28 - - - 2 2 2 22. 22. 2.9 RMV 300 x 2 KU-F RMV 300 x KU-F RMV 300 x 2 KU-F-V RMV 300 x KU-F-V 300 300 22 22 8 8 38 38 3 7 32 32 - - 2 2 3. 3. Attention: Please note page 7! Other types on request. -0-20
Cable lugs compression type, Cu longitudinally sealed, RMV-type Product range A complete overview of our GPH products (ferrules & lugs) can be found in catalogue modules A, B, C and D. Information on round stranded compacted conductors (RMV) For the use of compression cable lugs with medium-voltage cables. Due to the increasing capacity utilisation of the medium voltage power grids and the use of round compacted copper conductors, we recommend using compression cable lugs with an adjusted inner diameter (RMV-series). Example: "20 KU-F-V" when using a 20 mm2 RMV conductor, catalogue no. "RMV 20 KU-F-V" Conductor cross-section (mm²) Inner diameter of barrel RMV Inner diameter of barrel DIN 23 0 9 9.8 70 DIN.2 2. 3.2 20.7 0..3 8 7. 8.3 20 20 2 300 22 23.3 Nexans Power Accessories Germany GmbH Ferdinand-Porsche-Str. 2 028 Hof/Saale Phone: +9 928 830-0 E-Mail: kundenzentrum.hof@nexans.com www.nexans-power-accessories.com 7
Cable lugs compression type, Al longitudinally sealed, acc. to DIN 329 Application For aluminum conductors and aluminum cable conductors Technical note When using round stranded compacted conductors (RMV), we recommend the application of RMV-series. Please note page 0! Sector shaped conductors must be rounded with special dies. Design Material Connector Body: Palm: Aluminium plan stamped Surface ALU-F: uncoated ALU-F-V: tin-plated Cable lugs filled with compound and sealed in plastic. ALU-F ALU-F-V Cat. no. Conductor cross-section (mm²) Dimensions Flat hole diameter Die code no. Number of compressions ALU-F ALU-F-V rm/sm se d l b mech. hydr. x 8 ALU-F x 0 ALU-F 2 x 8 ALU-F 2 x 0 ALU-F 2 x 2 ALU-F 3 x 8 ALU-F 3 x 0 ALU-F 3 x 2 ALU-F 0 x 8 ALU-F 0 x 0 ALU-F 0 x 2 ALU-F 70 x 8 ALU-F 70 x 0 ALU-F 70 x 2 ALU-F x 8 ALU-F x 0 ALU-F x 2 ALU-F x ALU-F 20 x 0 ALU-F 20 x 2 ALU-F 20 x ALU-F 0 x 0 ALU-F 0 x 2 ALU-F 0 x ALU-F x 8 ALU-F-V x 0 ALU-F-V 2 x 8 ALU-F-V 2 x 0 ALU-F-V 2 x 2 ALU-F-V 3 x 8 ALU-F-V 3 x 0 ALU-F-V 3 x 2 ALU-F-V 0 x 8 ALU-F-V 0 x 0 ALU-F-V 0 x 2 ALU-F-V 70 x 8 ALU-F-V 70 x 0 ALU-F-V 70 x 2 ALU-F-V x 8 ALU-F-V x 0 ALU-F-V x 2 ALU-F-V x ALU-F-V 20 x 0 ALU-F-V 20 x 2 ALU-F-V 20 x ALU-F-V 0 x 0 ALU-F-V 0 x 2 ALU-F-V 0 x ALU-F-V 2. 0 2 3.8 0 20 2 20 2 2 3 0 8.0 2 2 0 70 9.8 2 2 70.2 72 2 20 3.2 78 78 78 80 2 2 2 30 20 0.7 8 30 0 8.3 90 30 8. 0. 8. 0. 8. 0. 8. 0. 8. 0. 8. 0. 0. 0. 2 2 2 2 2 2 Weight 00 pcs. (approx. kg)..3... 2. 2. 2.3 2. 2. 2.3 8 3 3. 3.3 22 3 7. 7.0.7 22 3.8. 2 3 8.8 8. 9.3-0-20 8
Cable lugs compression type, Al longitudinally sealed, acc. to DIN 329 Product range A complete overview of our GPH products (ferrules & lugs) can be found in catalogue modules A, B, C and D. Table on page 8 continued Cat. no. Conductor crosssection (mm²) Dimensions Flat hole diameter Die code no. Number of compressions ALU-F ALU-F-V rm/sm se d l b mech. hydr. 8 x 0 ALU-F 8 x 2 ALU-F 8 x ALU-F 20 x 2 ALU-F 20 x ALU-F 20 x 20 ALU-F 300 x 2 ALU-F 300 x ALU-F 300 x 20 ALU-F 00 x 2 ALU-F 00 x ALU-F 00 x 20 ALU-F 00 x 2 ALU-F 00 x ALU-F 00 x 20 ALU-F ) 00 x ALU-F-S ) 00 x 20 ALU-F-S ) 00 x ALU-F-S ) 00 x 20 ALU-F-S 8 x 0 ALU-F-V 8 x 2 ALU-F-V 8 x ALU-F-V 20 x 2 ALU-F-V 20 x ALU-F-V 20 x 20 ALU-F-V 300 x 2 ALU-F-V 300 x ALU-F-V 300 x 20 ALU-F-V 00 x 2 ALU-F-V 00 x ALU-F-V 00 x 20 ALU-F-V 00 x 2 ALU-F-V 00 x ALU-F-V 00 x 20 ALU-F-V ) 00 x ALU-F-V-S ) 00 x 20 ALU-F-V-S ) 00 x ALU-F-V-S ) 00 x 20 ALU-F-V-S ) These cable lugs are not according to DIN 329 8 20 8.3 9 30 20 300 2.0 03 38 300 23.3 03 38 00 2.0 38 00 29.0 22 00 28.0 00 3.0 22 0. 2.0 2.0 2.0 2.0 2.0 2.0 28 3 32 8 3 Weight 00 pcs. (approx. kg)..0.2.9..2 3 8 3 7. 9. 38 3 3.0 3. 0. 0.3 2 3 3.0 3. 0. 0.3 Nexans Power Accessories Germany GmbH Ferdinand-Porsche-Str. 2 028 Hof/Saale Phone: +9 928 830-0 E-Mail: kundenzentrum.hof@nexans.com www.nexans-power-accessories.com 9
Cable lugs compression type, Al longitudinally sealed, RMV-type Application For use with round stranded compacted aluminium conductors according to DIN EN 0228 or aluminium cable conductors according to VDE 02-RMV class 2. Technical Note When using round stranded compacted conductors (RMV), we recommend the application of RMV-series. Please note page! Sector-shaped conductors must be rounded with special dies. Deep indent compression cable lugs available on request. Design Material Connector Body: Palm: Aluminium plan stamped Surface ALU-F: uncoated ALU-F-V: tin-plated Cable lugs filled with compound and sealed in plastic. RMV... ALU-F RMV... ALU-F-V Cat. no. Conductor cross-section (mm²) RMV Dimensions Flat hole diameter Die code no. Number of compressions Weight 00 pcs. (approx. kg) RMV... ALU-F RMV... ALU-F-V d l b mech. hydr. RMV 0 x 0 ALU-F RMV 0 x 2 ALU-F RMV 0 x 2 ALU-F-V 0 0 9 9 2 2 2 2 0. 3 - - 2. 2.3 RMV 70 x 2 ALU-F 70.2 72 2 3 8 3 3.3 RMV x 0 ALU-F RMV x 2 ALU-F RMV x ALU-F RMV x 2 ALU-F-V RMV x ALU-F-V 2. 2. 2. RMV 20 x ALU-F RMV 20 x ALU-F-V 20 8 30 3 22 -.8 78 78 78 2 2 30 0. 3 7 22 22 22 - - - 7. 7.0.7 RMV 0 x 8 ALU-F RMV 0 x 2 ALU-F RMV 0 x ALU-F RMV 0 x 0 ALU-F-V RMV 0 x 2 ALU-F-V RMV 0 x ALU-F-V RMV 0 x 20 ALU-F-V 0 0 0 0 0..... 90 90 90 90 90 30 30 30 30 30 8. 0. 3 7 2 2 2 2 2 2 - - - - - 9.0 8.8 8. 9.3 - RMV 8 x 2 ALU-F RMV 8 x ALU-F RMV 8 x 2 ALU-F-V RMV 8 x ALU-F-V 8 8 7. 7. 9 9 30 30 3 7 28 28 - -.0.2 RMV 20 x 8 ALU-F RMV 20 x 2 ALU-F RMV 20 x ALU-F RMV 20 x 20 ALU-F RMV 20 x 2 ALU-F-V RMV 20 x ALU-F-V RMV 20 x 20 ALU-F-V 20 20 20 20 20 20 20 20 03 03 03 03 38 38 38 38 8. 3 7 2 32 32 32 32 8 8 8 8 - - - - -.9..2 RMV 300 x 2 ALU-F RMV 300 x ALU-F RMV 300 x 20 ALU-F RMV 300 x 2 ALU-F-V RMV 300 x ALU-F-V 300 300 300 Attention: Please note page! Other types on request. 22 22 22 03 03 03 38 38 38 3 7 2 3 3 3 8 8 8 3 3 3-7. 9. -0-20 0
Cable lugs compression type, Al longitudinally sealed, RMV-type Product range A complete overview of our GPH products (ferrules & lugs) can be found in catalogue modules A, B, C and D. Information on round stranded compacted conductors (RMV) For the use of compression cable lugs with medium-voltage cables. Due to the increasing capacity utilisation of the medium voltage power grids and the use of round compacted aluminium conductors, we recommend using compression cable lugs with an adjusted inner diameter (RMV-series). Example: "20 ALU-F-V" when using a 20 mm2 RMV conductor, catalogue no. "RMV 20 ALU- F-V" Conductor cross-section (mm²) Inner diameter of barrel RMV Inner diameter of barrel DIN 329 0 9 9.8 70 DIN.2 2. 3.2 20.7 0..3 8 7. 8.3 20 20 2 300 22 23.3 Nexans Power Accessories Germany GmbH Ferdinand-Porsche-Str. 2 028 Hof/Saale Phone: +9 928 830-0 E-Mail: kundenzentrum.hof@nexans.com www.nexans-power-accessories.com
M - SERIES Mechanical connectors, type M Application Our mechanical connectors are assembled with multiple shear-off-head bolts and are therefore a reliable and economical way of connecting identical or different conductor cross-sections and conductor materials. Advantages Simple, quick installation: With common commercially available inner and outer hexagon tools or an approved impact wrench. Minimum storage costs: The cross-sectional area from mm² to 000 mm² is covered by just types of connectors. Universal applicability: Can be used for copper and aluminium conductors according to EN 0228 classes & 2. For use of our mechanical connectors with class flexible copper conductors, please contact us. Proven quality: Tested for class 2 conductors according to IEC 238-, in failure-free operation for more than years. Design Material Connector body: Aluminiumlegierung Bolts: brass, tin-plated, with inner and outer hexagon Surface Connector body: tin-plated M-20 centric, with shear-off-head bolts and transverse grooving d b L M... M70-20 D Cat. no. Conductor cross-section Aluminium (mm²) Conductor cross-section Copper (mm²) Number of bolts Dimensions rm(v) re sm rm(v) sm L d D b Tool / outer and inner hexagon M- - - 2-70 - 2-70 2 70 2. 2 32 SW3 & SW M0-0 2-0 2-0 3-20 2-20 3-20 2 8. 30 3 SW7 & SW M0-0/ -.Seite 2-0 2-0 3-20 2-20 3-20. 3 SW7 & SW 2 8 30 2.Seite - 0-2-70 0-70 2-70 2. 3 SW3 & SW M70-20 (0 2) )70-20 70-20 70-20 (0 2) )70-20 70-20 20 22 ) 3 SW9 & SW M-20-20 -20-8 -20-8 20 20 33 SW9 & SW M-20/ -.Seite -20-20 -8-20 -8 20 SW9 & SW 3 20 33 2.Seite - - 2-70 -70 2-70 2. SW3 & SW M20-300 20-300 20-300 20-20 20-300 20-20 2 2 38 7 SW22 & SW M20-300/ - M20-300/ -20.Seite 20-300 20-300 20-20 20-300 20-20 2 7 SW22 & SW 3 2 38 2.Seite - 0-2-70 0-70 2-70 2. 32 SW3 & SW.Seite 20-300 20-300 20-20 20-300 20-20 2 7 SW22 & SW 2 38 2.Seite -20-20 -8-20 -8 20 0 SW9 & SW M8-00 8-00 8-00 8-300 8-00 8-300 70 2 2 82 SW22 & SW M8-00/ -20.Seite 8-00 8-00 8-300 8-00 8-300 2 82 SW22 & SW 70 2 2.Seite -20-20 -8-20 -8 20 SW9 & SW M300-00 300-00 300-00 300-00 300-00 300-00 200 3 2 9 SW2 & SW8 M00-30 00-30 00-30 00-00 00-30 00-00 200 3 2 9 SW2 & SW8 M00-30/.Seite 00-30 00-30 00-00 00-30 00-00 3 9 SW2 & SW8 200 2 20-300 2.Seite 20-300 20-300 20-20 20-300 20-20 2 7 SW22 & SW M30-000 30-000 30-000 / 30-000 / 8 220 0 SW22 & SW8 ) 2) Dimension d2=2. must be ordered separately 2-0-20
Technical details The bolt has an inner and outer hexagon. Both are related to the various shear-off-areas of the bolt and their different torque moments. The torque moments follow the rule that large conductor cross sections need high torque moments and smaller cross sections need lower torque moments. The installation instruction describes the use of both hexagons and of the various center rings and inserts, for the respective conductor types. Centring of the conductor For the centric position of smaller conductor crosssections in the conductor channel, we use centring rings that must be pressed all the way into the channel of the connector before assembling the corresponding conductor cross-section. The centring rings differ in colour and are assigned to the respective type of conductor. Appropriate assembly instructions describe which type of conductor the centring rings are to be used for. The conductor is centred using a centring insert in the case of the largest cross-sectional area. Ordering instructions Please indicate the part number when ordering (see table). The centring rings or centring inserts are part of the scope of delivery. Order example mechanical connector for -20 mm². Order according to the table: M-20 with part number G02 0. Specifications and standards The mechanical connectors have been tested according to IEC 238- or VDE 0220 part 00 respectively. Mechanical connector type Ordering part number M- G02 0 3 M0-0 M0-0/- G02 0 G02 0 37 M70-20 G02 0 0 M-20 M-20/- G02 0 G02 0 3 M20-300 M20-300/- M20-300/-20 G02 0 33 G02 0 38 G02 0 0 M8-00 M8-00/-20 G02 0 27 G02 0 3 M300-00 G02 0 2 M00-30 M00-30/20-300 G02 0 G02 0 M30-000 G02 0 Product range A complete overview of our GPH products (ferrules & lugs) can be found in catalogue modules A, B, C and D. Cu Al It is possible to connect different conductor materials. We use centring rings for the centric position of small conductor crosssections. It is possible to connect different conductor crosssections. Can be supplied with all common types of cable lugs. Can be used for all conductor shapes. Nexans Power Accessories Germany GmbH Ferdinand-Porsche-Str. 2 028 Hof/Saale Phone: +9 928 830-0 E-Mail: kundenzentrum.hof@nexans.com www.nexans-power-accessories.com 3
Application With the low-voltage mechanical connectors of the D-series, both identical and different conductor cross-sections can be implemented in the area of application, irrespective of the conductor material, shape and design. A total of seven connector sizes are available. Advantages Simple, quick installation: With common commercially available inner and outer hexagon tools or an approved impact wrench. Minimum storage costs: The cross-sectional area from. mm² to 20 mm² is covered by just 3 types of connectors. D - SERIE Mechanical connectors, type D Universal applicability: Can be used for copper and aluminium conductors according to EN 0228 classes & 2. For use of our mechanical connectors with class flexible copper conductors, please contact us. Proven quality: Our D-series connectors are a consistent further development of the long-term proven and tested SV-series. Design Material: Connector body: brass- (D,- SV) or high strength alumnium alloy Bolts: brass- or high strength alumnium alloy tin-plated, with inner and outer hexagon Surface: D...-V: tin-plated D2-8 SV-T-V-K D,- SV-S-V-K Bolts: D...: D...-K: with hexagon socket bolts with shear-off-head bolts Connector Body: D...-S: with inspection hole at right angles to the barrel D...-T: with oil stop Cat. no AL acc. to VDE02 table -9 (mm²) CU acc. to VDE02 table -9 (mm²) Number of bolts Dimensions Torque moment (Nm) Tool / outer and inner hexagon shear-off hexagon rm sm re se rm sm re L D d head bolt socket bolt D,- SV(-T/-S)-V-K ),3) 0-0-.-.- 2 30 2. SW8 D,- SV(-T/-S)-V ),3).-.- 2 30 2. SW3 ) D,-3 SV(-T/-S)-V-K 3) 0-3 3 0-3 3.-3 3.-3 2 3 9.0 SW 2) D0-3 SV(-T/-S)-V(-K) 3) 0-3 3 0-3 3 0-3 3 0-3 2 3 9.0 0 SW0 SW D2-0 SV(-T/-S)-V(-K) 2-0 3-0 2-0 3-0 2-0 3-0 2-3 2 3 8 0.0 2 SW0 SW D-0 SV(-T/-S)-V-K 0-0 3-0 0-0 3-0 -0 3-0 -3 2 3 8 0.0 SW 2) D- SV(-T/-S)-V(-K) - 3- - 3- - 3- -3 2 2.0 22 SW0 SW D2-0 SV(-T/-S)-V-K 2-0 3-0 2-0 3-0 2-0 3-0 -3 2 70 28 2) ) SW D3-0 SV(-T/-S)-V(-K) 3-0 3-0 0-0 0-0 3-0 3-0 3 2 70 28 30 SW3 ) SW ) D2-8 SV(-T/-S)-V-K 2-8 3-8 2-8 3-8 2-8 3-8 2-3 80 32 9.0 SW 2) D70-8 SV(-T/-S)-V(-K) 70-8 70-8 70-8 70-8 70-8 70-8 80 32 9.0 30 SW3 SW D0-20 SV(-T/-S)-V-K 0-20 0-20 0-20 0-20 0-20 0-20 20 3 22.0 SW 2) D20-20 SV(-T/-S)-V(-K) 20-20 20-20 20-20 20-20 20-20 20-20 20 3 22.0 38 SW7 SW ) Connector Body: Brass 2) Double shear-off-head bolt 3) ) ) without sector channel Hexagon socket bolt, steel Bolt, brass (tin plated) -0-20
Bolt system We use grub screws with inner hexagons as well as single and multiple shear-off-head bolts that are equipped with an inner or outer hexagon. Both are related to the various shear-off-areas of the bolt and their different torque moments. The torque moments follow the rule that large conductor crosssections need higher torque moments and smaller cross sections need lower torque moments. The installation instruction describes the use of both hexagons and of the various center rings and inserts, for the respective conductor types. Grub screws are tightened with the prescribed torque. Ordering instructions Please indicate the part number when ordering (see table). Order example mechanical connector kit for 0-20 mm² with oil stop. Order according to the table: mechanical connector kit D0-20 SV-T-V-K with part number G02 7 27 (set of ). Specifications and standards The mechanical connectors have been tested according to IEC 238- or VDE 0220 part 00 respectively. Product range A complete overview of our GPH products (ferrules & lugs) can be found in catalogue modules A, B, C and D. Mechanical connector type D.- SV-T-V-K D.- SV-S-V-K D.- SV-T-V D.- SV-S-V D0-3 SV-T-V-K D0-3 SV-S-V-K D0-3 SV-T-V D0-3 SV-S-V D-0 SV-T-V-K D-0 SV-S-V-K D2-0 SV-T-V-K D2-0 SV-S-V-K D2-0 SV-T-V D2-0 SV-S-V D- SV-T-V-K D- SV-S-V-K D- SV-T-V D- SV-S-V D2-0 SV-T-V-K D2-0 SV-S-V-K D3-0 SV-T-V-K D3-0 SV-S-V-K D3-0 SV-T-V D3-0 SV-S-V D2-8 SV-T-V-K D2-8 SV-S-V-K D70-8 SV-T-V-K D70-8 SV-S-V-K D70-8 SV-T-V D70-8 SV-S-V D0-20 SV-T-V-K D0-20 SV-S-V-K Ordering part number G03 0 0 G03 0 02 G03 0 03 G03 0 0 G02 7 0 G02 7 02 G02 7 03 G02 7 0 G02 7 0 G02 7 0 G02 7 07 G02 7 08 G02 7 09 G02 7 0 G02 7 G02 7 2 G02 7 3 G02 7 G02 7 G02 7 (ER-SET) G02 7 7 G02 7 8 G02 7 9 G02 7 20 G02 7 2 G02 7 22 G02 7 23 G02 7 2 G02 7 2 G02 7 2 G02 7 27 (ER-SET) G02 7 28 (ER-SET) Cu Al It is possible to connect different conductor materials. It is possible to connect different conductor crosssections. Different designs available. Can be used for all conductor shapes. Nexans Power Accessories Germany GmbH Ferdinand-Porsche-Str. 2 028 Hof/Saale Phone: +9 928 830-0 E-Mail: kundenzentrum.hof@nexans.com www.nexans-power-accessories.com
SVMS / SVMS-P Heat-shrinkable in-line joints including mechanical connectors without/with parking position, suitable for installation under voltage, design acc. to DIN V 70 Application SVMS / SVMS-P joints are designed for all 3 ½, and core polymeric insulated cables (e.g. N(A)YY, N(A)YC(W)Y) with PVC or XLPE insulation as well as for PVC or PE outer sheaths. The joints are designed for use of mechanical connectors accommodating copper or aluminum conductors. Joints offer a sealed indoor or outdoor application, fully submersible or directly buried. / U (U m ) 0./ (.2) kv Design The joints consist of number up to of inner and outer heat-shrinkable tube. All tubing in the kit is thick-walled and co-extruded with adhesive quality. Tubes dimensions are according to DIN V 70. Technical characteristics For application SVMS-P including a parking position on conductors for mechanical contacts a connector without oil stop is mandatory. Tube lengths for inner joints are than different to SVMS once. l 2 l D 2 /d 2 D /d Specifications and standards Heat-shrinkable tubes meet the requirements of CENELEC HD 3.2 S. The dimensions of the mechanical connectors, that have been tested according to IEC 238- or VDE 0220 part 00 respectively, correspond to DIN V 70. -0-20
Kit contents The heat-shrinkable in-line joints are composed with following components: () x inner joints x overall protection tube () x mechanical connectors with/without oil stop installation instructions SVMS HEAT-SHRINKABLE IN-LINE JOINT incl. mechanical connectors with oil stop up to 0./ (.2) kv without parking position for the connector on the conductors Joint type SVMS Gr. x - SVMS Gr. B x - SVMS Gr. 2 x *-3 SVMS Gr. 3 x 2-0 SVMS Gr. x 3- SVMS Gr. x 3-0 SVMS Gr. x -0 SVMS Gr. 7 x *-20 Dimensions outer tubes Dimensions inner tubes Ordering part l D /d Qty. / KIT l 2 D 2 /d 2 Qty. / KIT number 30 30 370 0 30 780 780 0 3/2 3/2 / 70/2 8/2 0/2 0/2 30/3 00 00 00 30 0 20 20 20 / / 22/ 22/ 33/8 33/8 3/2 3/2 382 39 383 38 38 38 387 388 * Only for PVC-insulated cables according to DIN VDE 027-03 SVMS-P HEAT-SHRINKABLE IN-LINE JOINT incl. mechanical connectors without oil stop up to 0./ (.2) kv with parking position for the connector on the conductors Joint type Dimensions outer tubes Dimensions inner tubes Ordering part l D /d Qty. / KIT l 2 D 2 /d 2 Qty. / KIT number SVMS-P Gr. x - 20 3/2 20 / 389 SVMS-P Gr. B x - 20 3/2 20 / 778 SVMS-P Gr. 2 x *-3 30 / 20 22/ 390 SVMS-P Gr. 3 x 2-0 00 70/2 22/ 39 SVMS-P Gr. x 3-70 8/2 90 33/8 392 SVMS-P Gr. x 3-0 890 0/2 20 33/8 393 SVMS-P Gr. x -0 890 0/2 20 3/2 39 SVMS-P Gr. 7 x *-20 00 30/3 330 3/2 3 * Only for PVC-insulated cables according to DIN VDE 027-03 Ordering instructions Select the order part number of the joint type according to the cable type and the conductor cross-section. Example Heat-shrinkable in-line joint for a core polymeric insulated cable, nominal voltage 0./ kv, conductor cross-section 3-0 mm² Part number: 38 For use with other cross section, please contact our representative. For use with other cables, please contact our representative. Nexans Power Accessories Germany GmbH Ferdinand-Porsche-Str. 2 028 Hof/Saale Phone: +9 928 830-0 E-Mail: kundenzentrum.hof@nexans.com www.nexans-power-accessories.com 7
Rheycut II peeling tool with stop ring, size Cable preparation tools for installation MV accessories Article numbers: peeling tool 9 / spare cutter The peeling tool is suitable for removing the extruded outer semi conductive cable screen of medium voltage cables. Field of application: Diameter over core insulation between 0 mm up to 2 mm. Depending on the required length of the outer semicon layer it is possible to use the tool with or without length control. By using the tool without the length control the semi-con layer can be removed up to a length of 2 mm measured from cut-off edge of outer cable sheath. Cutting depth is around 0.7 mm. In the event of semi-conductive screen thicker than this you can adjust the cutting depth of the blade up to a maximum of.2 mm. 2-in- cable sheath and cable insulation cutter, size Article numbers: cable sheath 97 / spare cutter 88 The tool is engineered for professional and safe stripping of the outer cable sheath of medium voltage cables having a minimum outer diameter of mm up to maximum diameter of 7 mm. The tool is also suitable for removing polymeric insulation of medium voltage cables in the afo rementioned range. It has been designed to provide spiral cutting (longitudinal) as well as circumferential cutting. The blade is specially formed with a guiding system lifting the material while cutting it to avoid any damages to the layers underneath. Cutting depth is adjustable. Chamfering tool, size Article numbers: chamfering tool 323 / spare cutter 29 The chamfering tool is suitable for XLPE cable insulation for a range of diameter from 2 mm to mm. This very simple to handle tool removes sharp edges at the cut-off edge of cable insulation to avoid possible damage to and to ease installation of slip-on accessories. Due to its specially formed blade a radius is produced at the cut-off edge. This reduces enormously the force required to install non-size sensitive slip-on accessories. 8 Rheycut Insulation Stripping Tool Article numbers: 000 for 0 kv; 0002 for 20 kv; 0003 for 30 kv Article numbers: spare cutter: 083 for 0 kv; 08 for 20 kv; 08 for 30 kv Tool for removing the core insulation of PVC or XLPE insulated medium voltage cables. Separate tools for voltage level of 0 kv, 20 kv and 30 kv can be delivered. Therefore no adjustment of voltage level or conductor crosssection is necessary. Damaging the cable conductor is impossible due to the fixed cutting depth. -0-20
Cable preparation tools for installation MV accessories - for cables with conductor cross-sections > 00 mm² Rheycut II peeling tool with stop ring, size 2 Article numbers: peeling tool 2 / spare cutter The peeling tool is suitable for removing the extruded outer semi conductive cable screen of medium voltage cables. Field of application: Diameter over core insulation between mm up to 0 mm. Depending on the required length of the outer semicon layer it is possible to use the tool with or without length control. By using the tool without the length control the semi-con layer can be removed up to a length of 2 mm measured from cut-off edge of outer cable sheath. In the event of semi-conductive screen thicker than this you can adjust the cutting depth of the blade up to a maximum of.2 mm. 2-in- cable sheath and cable insulation cutter, size 2 Article numbers: cable sheath 98 / spare cutter The tool is engineered for professional and safe stripping of the outer cable sheath of medium voltage cables having a minimum outer diameter of 20 mm up to maximum diameter of 70 mm. The tool is also suitable for removing polymeric insulation of medium voltage cables in the afo rementioned range. It has been designed to provide spiral cutting (longitudinal) as well as circumferential cutting. The blade is specially formed with a guiding system lifting the material while cutting it to avoid any damages to the layers underneath. Cutting depth is adjustable. Chamfering tool, size 2 Article numbers: chamfering tool / spare cutter 29 The chamfering tool is suitable for XLPE cable insulation for a range of diameter from mm to 0 mm. This very simple to handle tool removes sharp edges at the cut-off edge of cable insulation to avoid possible damage to and to ease installation of slip-on accessories. Due to its specially formed blade a radius is produced at the cut-off edge. This reduces enormously the force required to install non-size sensitive slip-on accessories. 9
Tool case complete, size (for cross-sections up to 00 mm 2 ) Ordering part number: Tool case complete 2 Tool case complete, size 2 (for cross-sections > 00 mm 2 ) Ordering part number: Tool case complete (Figure: Tool case complete, size, for cross-sections up to 00 mm 2 ) Scope of delivery: Rigid case, two-in-one cable sheath and cable insulation cutter, chamfering tool, devices (stop rings, silicone grease and allen key for tooling adjustments) Catalogue selection Here you can find an overview of the available catalogues for our GPH and Nexans products. You can order these catalogues by phone or download the data from our web page. www.nexans-power-accessories.com Heat-shrinkable straight joints and accessories up to 0./ (.2) kv Heat-shrink technology up to 8/30 (3) kv) Cold-shrinkable joints Medium voltage equipment bushings Cold-shrinkable terminations Heat-shrinkable terminations High Voltage Accessories up to 70 kv Separable connectors for interface A Separable connectors for interface B Separable connectors for interface C Separable connectors for interface D Separable connectors for interface E Separable connectors for interface F Ferrules & lugs Catalogue A clamps Catalogue B compression joints Catalogue C compression cable lugs Catalogue D mechanical connectors, mechanical cable lugs and tools -0-20 70
DMV Torque amplifier Application The torque amplifier DMV is appropriate for a gentle removal of shear-off-head bolts of mechanical connectors using standard cordless screwdrivers. The tool enables an optimum clamping force using mechanical GPH connectors with conductor cross-sections up to 30 mm². The DMV ensures outstanding installation quality for mechanical connectors and cable lugs up to Ø 2 mm. Technical characteristics Bit-entry ½" Square for mounting of the socket wrench Rod length 80, mm Transmission ratio :2 Max. engine torque Nm Min. driving torque Nm Important notice The torque amplifier is not approved for live working installation. The tool does not have to be used for installation with impact wrenches. Consider the installation instruction of the respective mechanical connector or cable lug. Design. Rods, assembled, length 80, mm 2. Rod socket 3. Inner tapped hole for Ø < 0 mm. Outer tapped hole for Ø < 3 mm. ½" Square with ball coupling. Release hole 7. Gearbox 8. Bit-entry 9. Hexagon socket key SW 2 3 9 7 8 Material Operating parts and rods manufactured of highstrength quality steel Engine body made of aluminium with anodised surface Kit contents Rods, loose, length 00 mm Hexagon socket key SW Nylon bag Instruction manual Ordering instructions Cat.-No. max. engine torque (Nm) Package Dimensions Weight (g) DREHMOMENTVERSTÄRKER DMV Nylon bag 99 x 89 x 3 ca. 9-0-20 Nexans Power Accessories Germany GmbH Ferdinand-Porsche-Str. 2 028 Hof/Saale Phone: +9 928 830-0 E-Mail: kundenzentrum.hof@nexans.com www.nexans-power-accessories.com 7
CABLE DATA SHEET / INQUIRY FORM Nexans Power Accessories Germany GmbH Ferdinand-Porsche-Straße 2 D-028 Hof/Saale Phone: +9(0)928 / 830-0 Fax: +9(0)928 / 830-80 E-Mail: Kundenzentrum.Hof@nexans.com Company: Customer ID: Address: Phone: Fax: E-Mail: Cable data: Cable type: Single core Three core Other Single core flexible rubber insulated cable Three core flexible rubber insulated cable Standard Conductor material: Aluminium cross section mm² Copper Conductor shape: stranded conductor RM(V) solid conductor RE flexible sector conductor SM solid sector conductor SE flexible conductor RF Other System voltage: 3./ (7.2) kv /0 (2) kv.3/ (2) kv 8.7/ (7.) kv 2/20 (2) kv 2.7/22 (2) kv 8/30 (3) kv 9/33 (3) kv 20.8/3 (2) kv Other: kv. Ø Conductor Type of cable: mm 2. Ø Core insulation mm XLPE PVC EPR 3. Ø Semi-conductive screen mm. Semi-conductive layer bonded graphite coated easy strip. Metal screen Al Cu Wire screen Tape screen Cross section. Armour type Yes No Armour Max. Current A 7. Outer sheath diameter: mm 2 3 7 2 3 7-0-20 72
Nexans Power Accessories Germany GmbH Ferdinand-Porsche-Str. 2 028 Hof/Saale Phone: +9 928 830-0 E-Mail: kundenzentrum.hof@nexans.com www.nexans-power-accessories.com