2-Color Display High-Precision Digital Pressure Switch Series ZSE3A(F)/ISE3A RoHS Can copy to up to 1 switches simultaneously. The settings of the master sensor can be copied to the slave sensors. Reducing setting labor Minimizing ZSE3 ISE3 ZSE4 ISE4 ZSE1 ISE1 ISE7 risk of mistakes in setting ZSE8 ISE8 Copy ZSE ISE ZSP PS ISA2 Master sensor Slave side 1 unit 3-step setting 2 units IS ISG 2 3 Adjust to the set-value or button. by the Completion of setting 1 Push PSE 1 units ZSM1 Push Added vacuum range. -11kPa 1MPa -.1MPa Rated pressure range:. to 11. kpa Expanded pressure range for positive-pressure type to the vacuum range. Rated pressure range:.1 to 1. MPa (-1kPa) 2 added outputs NPN or PNP open collector 2 outputs NPN or PNP open collector 1 output Analog output (1 to 5 V or 4 to 2 ma) 767
Mounting Bracket configuration allows mounting in four orientations. Bracket A Bracket B/C Replaceable One-touch fittings The clip type allows easy removal of fittings. Fitting s type and size can be changed. Clip One-touch fitting Mounting example Panel mount Mountable side by side without clearance Bracket B Mounting example Bracket C Mounting example Lead wire Added the connector cover. 4-digit display Connector cover (2 m) 4-digit display allows easy reading of displayed values. Example:.5 MPa Series Series ZSE3A (vacuum). to 11. kpa One opening! Reduced panel fitting labor Space-saving ZSE3AF (compound) 1. to 1. kpa ISE3A (positive).1 to 1. MPa 1 MPa Series 3A (New) Series 3 (Conventional) Possible to check set-value during key locking Additional functions Secret code setting function The key locking function keeps unauthorized persons from tampering with buttons. Power-saving function Power consumption is reduced by turning off the monitor. (Reduce power consumption by up to 2%.) Resolution-switch function It reduces the monitor to flicker. Rated pressure range 1 kpa Set pressure range Withstand pressure 11 kpa 1. to 15. kpa 5 kpa 1 kpa 15. to 15. kpa 5 kpa.1 MPa ( 1 kpa).15 to 1.5 MPa 1.5 MPa 1/1 1/1 (Accuracy is not changed, only the displayed values.) MPa/kPa switch function Vacuum, compound and/or positive pressure can be displayed in MPa or kpa. Minimum unit setting.1 kpa.1 kpa.1 MPa 768 Output Piping NPN or PNP open collector 1 output NPN or PNP open collector 2 outputs NPN or PNP open collector 1 output Analog output (voltage or current) R1/8, NPT1/8 (M5 female threaded) ø4, ø6, ø5/32, ø1/4 One-touch fittings
For positive pressure For vacuum/ compound pressure 1 N1 R1/8 (M5 female threaded) NPT1/8 (M5 female threaded) 2-Color Display High-Precision Digital Pressure Switch RoHS Series ZSE3A(F)/ISE3A Rated pressure range ISE3A.1 to 1 MPa How to Order ISE3A 1 N M ZSE3A 1 N M Rated pressure range ZSE3A to 11 kpa ZSE3AF 1 to 1 kpa Piping specifications Output specifications N NPN open collector 1 output P PNP open collector 1 output A NPN open collector 2 outputs B PNP open collector 2 outputs C NPN open collector 1 output Analog voltage output D NPN open collector 1 output Analog current output E PNP open collector 1 output Analog voltage output F PNP open collector 1 output Analog current output Made to Order Made to Order (P.778) Symbol Specifications/Description Option 2 Nil None Bracket A For M12 4-pin X51 pre-wired connector Available only for output specifications A, B, and option 1 G. Option 3 Symbol Note) Operation manual Note) Calibration certificate Nil Y K T Note) All texts in both English and Japanese. ZSE3 ISE3 ZSE4 ISE4 ZSE1 ISE1 ISE7 ZSE8 ISE8 ZSE ISE ZSP PS ISA2 PSE IS ISG ZSM1 C4H One-touch fitting ø4 mm, ø5/32 inch Straight type A1 C6H One-touch fitting ø6 mm Bracket B N7H One-touch fitting ø1/4 inch A2 C4L One-touch fitting ø4 mm, ø5/32 inch Elbow type C6L One-touch fitting ø6 mm A3 Bracket C N7L One-touch fitting ø1/4 inch Unit specifications With display unit Note 1) Nil switching function Fixed SI unit Note 2) M With display unit Note 1) P switching function (Initial value psi) Made to Order Note 1) Under the New Measurement Law, sales of switches with the unit switching function have not been allowed for use in Japan. Note 2) Unit: kpa, MPa Nil L G Without lead wire (Lead wire length 2 m) Note) (Lead wire length 2 m) Note) With connector cover Option 1 Connector cover B D Panel mount adapter Panel mount adapter Front protection cover Note) For output types N and P, the number of core of lead wires will be 3, and for other types, it will be 4. 769
Series ZSE3A(F)/ISE3A Specifications For details about the Pressure Switch Precautions, refer to pages 763 and 764. For details about the Specific Product Precautions, refer to the Operation Manual at SMC website. Analog output Display Display accuracy Indicator light Model Rated pressure range Display/Set pressure range Withstand pressure Display/Minimum unit setting Applicable fluid Power supply voltage Current consumption Switch output Maximum load current Maximum applied voltage Residual voltage Response time Short circuit protection Repeatability Hysteresis Window comparator Hysteresis mode mode Environment Note 2) Voltage output Note 3) Current output Temperature characteristics Standards Output voltage (Rated pressure range) Linearity Output impedance Output current (Rated pressure range) Linearity impedance Enclosure Operating temperature range Operating humidity range Withstand voltage Insulation resistance ZSE3A (Vacuum pressure). to 11. kpa 1. to 15. kpa 5 kpa.1 kpa ZSE3AF (Compound pressure) 1. to 1. kpa 15. to 15. kpa 5 kpa.1 kpa Air, Non-corrosive gas, Non-flammable gas ±1%, Ripple (p-p) 1% or less (with power supply polarity protection) 4 ma or less NPN or PNP open collector 1 output, NPN or PNP open collector 2 outputs 8 ma 28 V (at NPN output) 1 V or less (with load current of 8 ma) 2.5 ms or less (with anti-chattering function: 2, 1, 5, 1, 2 ms) Yes ±.2% F.S. ±1 digit Variable ( or above) Note 1) 1 to 5V ±2.5% F.S..6 to 5 V ±2.5% F.S. ±1% F.S. Approx. 1 kω 4 to 2 ma ±2.5% F.S. 2.4 to 2 ma ±2.5% F.S. ±1% F.S. Maximum load impedance: Power supply voltage 12 V: 3 Ω, Power supply voltage 24 V: 6 Ω Minimum load impedance: 5 Ω 4-digit, 7-segment, 2-color LCD (Red/Green) ±2% F.S. ±1 digit (Ambient temperature of 25 ±3 C) Lights up when switch output is turned ON. OUT1: Green, OUT2: Red IP4 Operating: to 5 C, Stored: 1 to 6 C (No freezing or condensation) Operating/Stored: 35 to 85% RH (No condensation) 1 VAC for 1 minute between terminals and housing 5 MΩ or more (5 measured via megohmmeter) between terminals and housing ±2% F.S. (25 C reference) Oilproof heavy-duty vinyl cable, 3 cores ø3.5, 2 m 4 cores Conductor area:.15 mm 2 (AWG26), Insulator O.D.: 1. mm CE, UL/CSA (E216656), RoHS Note 1) If applied pressure fluctuates near the set value, set the hysteresis above the fluctuation range to prevent chattering. Note 2) When analog voltage output is selected, analog current output cannot be used together. Note 3) When analog current output is selected, analog voltage output cannot be used together. ISE3A (Positive pressure).1 to 1. MPa.15 to 1.5 MPa 1.5 MPa.1 MPa Piping Specifications Port size Wetted parts material Weight Model 1 N1 C4H C6H N7H C4L C6L N7L R1/8 NPT1/8 M5 x.8 M5 x.8 ø4 mm ø5/32 inch ø6 mm ø1/4 inch ø4 mm ø5/32 inch ø6 mm ø1/4 inch Sensor pressure receiving area: Silicon One-touch fitting, Straight type One-touch fitting, Elbow type Sensor pressure receiving area Piping port Including lead wire with connector (3 cores, 2 m) Including lead wire with connector (4 cores, 2 m) Excluding lead wire with connector C362 (electroless nickel plating) O-ring: HNBR 81 g 85 g 43 g 7 g 74 g 32 g PBT, POM, Stainless steel 34, C364 (electroless nickel plating) O-ring: NBR 71 g 75 g 33 g 73 g 77 g 35 g 75 g 79 g 37 g 73 g 77 g 35 g 75 g 79 g 37 g A Option/Part No. When optional parts are required separately, use the following part numbers to place an order. Part no. Option Note Part no. Option Note ZS-38-A1 ZS-38-A2 ZS-38-A3 ZS-27-C ZS-27-D ZS-27-1 ZS-38-3L ZS-38-4L Bracket A Bracket B Bracket C Panel mount adapter Panel mount adapter Front protection cover Front protection cover Mounting screw (with 2 pcs. of M3 x 5L) Mounting screw (with 2 pcs. of M3 x 5L) Mounting screw (with 2 pcs. of M3 x 5L) Mounting screw (with 2 pcs. of M3 x 8L) Mounting screw (with 2 pcs. of M3 x 8L) 3 cores, for 1 output, 2 m 4 cores, for 2 outputs, 2 m ZS-38-4G ZS-38-5L ZS-38-U ZS-38-C4H ZS-38-C6H ZS-38-N7H ZS-38-C4L ZS-38-C6L (with connector cover) Lead wire with a connector for copying Lead wire unit with a connector for copying One-touch fittings ø4 mm straight One-touch fittings ø6 mm straight One-touch fittings ø1/4 inch straight One-touch fittings ø4 mm elbow One-touch fittings ø6 mm elbow 4 cores, for 2 outputs, 2 m 3 cores, copy function, 1 m Copy function (up to 1 slaves) O-ring, one-touch clip included O-ring, one-touch clip included O-ring, one-touch clip included O-ring, one-touch clip included O-ring, one-touch clip included ZS-38-3G (with connector cover) 3 cores, for 1 output, 2 m ZS-38-N7L One-touch fittings ø1/4 inch elbow O-ring, one-touch clip included 77
2-Color Display High-Precision Digital Pressure Switch Series ZSE3A(F)/ISE3A Set Pressure Range and Rated Pressure Range Set the pressure within the rated pressure range. The set pressure range is the range of pressure that is possible in setting. The rated pressure range is the range of pressure that satisfies the specifications (accuracy, linearity, etc.) on the switch. Although it is possible to set a value outside the rated pressure range, the specifications will not be guaranteed even if the value stays within the set pressure range. Pressure range Switch 1 kpa 1 kpa 5 kpa 1 MPa For vacuum pressure Voltage output Analog output [V] ZSE3A For compound ZSE3AF pressure For positive ISE3A pressure Analog Output 5 1.6 AB 11 kpa 15 kpa 1 kpa 15 kpa 1 kpa 15 kpa (.15 MPa) C Pressure Current output Analog output [ma] 2 4 2.4 AB 1 kpa 1 kpa 15 kpa C Range For vacuum pressure For compound pressure For positive pressure Pressure Rated pressure range of switch Rated pressure range. to 11. kpa A B 1 MPa 1.5 MPa Set pressure range of switch C 11 kpa 1. to 1. kpa 1 kpa 1 kpa.1 to 1. MPa.1 MPa 1 MPa ZSE3 ISE3 ZSE4 ISE4 ZSE1 ISE1 ISE7 ZSE8 ISE8 ZSE ISE ZSP PS ISA2 PSE IS ISG ZSM1 Functions (Refer to pages 776 and 777 for details.) Copy function Auto-preset function Display calibration function Peak display function Bottom display function Keylock function (Selectable secret code) Zero-clear function Anti-chattering function Unit display switching function Power-saving mode Display resolution-switch function kpa MPa switch function Copies the settings of the master sensor to the slave sensors. This function is to calculate a rough set-value automatically based on the on-going operation. Evens out deviations in the displayed value. Can retain the maximum pressure value displayed during measurement. Can retain the minimum pressure value displayed during measurement. The key board can be locked to prevent any incorrect function of the operation switch. The pressure display can be set at zero when the pressure is open to the atmosphere. Prevents possible malfunction due to sudden fluctuations in the primary pressure by adjusting the response time. Can convert the display value. Reduces power consumption. Converts display resolution from the normal value of 1/1 to 1/1. It reduces the monitor to flicker. Converts the unit between kpa and MPa. 771
U U 2-Color Display High-Precision Digital Pressure Switch Series ZSE3A(F)/ISE3A Internal Circuits and Wiring Examples -N NPN (1 output) -P PNP (1 output) -A NPN (2 outputs) Black OUT Black OUT1 White OUT2 -B PNP (2 outputs) Black OUT Black OUT1 White OUT2 ZSE3 ISE3 ZSE4 ISE4 ZSE1 ISE1 ISE7 ZSE8 ISE8 ZSE ISE ZSP PS ISA2 PSE IS ISG -C NPN (1 output) Analog voltage output -D NPN (1 output) Analog current output ZSM1 Black OUT1 Black OUT1 White OUT2 White OUT2 -E PNP (1 output) Analog voltage output -F PNP (1 output) Analog current output Black OUT1 Black OUT1 White OUT2 White OUT2 The terminal is connected when using the copy function. (Refer to Copy function on page 776.) 771-1 A
Series ZSE3A(F)/ISE3A Dimensions Z/ISE3A(F) 1 / N1 Piping specifications 3 1.5 25 8 9.5 2±.1 2 x M3 x.5 thread depth 4 M5 x.8 3 1 17.6 18 21.8 ø9.8 ø14 1.9 C4L One-touch fitting ø4 mm ø5/32 inch elbow 2.7 C6L One-touch fitting ø6 mm elbow N7L One-touch fitting ø1/4 inch elbow 15.6 ø1 ø14 1.9 22.9 16.1 ø1.3 ø14 1.9 23.5 16.1 2±.1 1: R1/8 N1: NPT1/8 Width across flats 12 C4H One-touch fitting ø4 mm ø5/32 inch straight C6H One-touch fitting ø6 mm straight N7H One-touch fitting ø1/4 inch straight 1.9 ø9.3 1.9 ø11.6 1.9 ø12 A 772
2-Color Display High-Precision Digital Pressure Switch Series ZSE3A(F)/ISE3A With bracket Z/ISE3A(F) A1 Bracket A (Option unit part no.: ZS-38-A1) Option 2 3 2 42.5 25 ZSE3 ISE3 ZSE4 ISE4 ZSE1 ISE1 ISE7 45 2 2 3 ZSE8 ISE8 ZSE ISE ZSP 3 34.6 PS 19 ISA2 5.2 PSE 5.2 9.6 14.7 IS ISG ZSM1 A2 Bracket configuration allows mounting in four orientations. Bracket B (Option unit part no.: ZS-38-A2) (A) 3 2 Bracket configuration allows mounting in four orientations. 1.6 25 3 45 2 42.5 A3 Bracket C (Option unit part no.: ZS-38-A3) A B 5.5 5.2 5.2 9.1 13.6 Bracket B Bracket C 41.4 53 16.4 28 7.5 2 7.2 B When using the bracket B or C, install it by taking the dimensions of the piping part into consideration. 773
Series ZSE3A(F)/ISE3A Dimensions Panel mount adapter Z/ISE3A(F) B Panel mount adapter (Option unit part no.: ZS-27-C) Option 2 34.5 7.2 17.8 8 9.5 5.8 47.8 Panel mount adapter Front protection cover (Option unit part no.: ZS-27-D) 42.4 11 17.8 8 9.5 33.5 33.5 34.5 R4.5 R4.5 21 8.5 D Panel thickness.5 to 6 Panel thickness.5 to 6 (Option unit part no.: ZS-38-3L) Black OUT (1) 2 (Option unit part no.: ZS-38-4L) Black OUT (1) White OUT (2) A 774 2
2-Color Display High-Precision Digital Pressure Switch Series ZSE3A(F)/ISE3A Panel fitting dimensions 1 pc. mounting Multiple (2 pcs. or more) horizontal mounting 24 or more 31 x n pcs. 3.5 x (n pcs. 1) Multiple (2 pcs. or more) vertical mounting 24 or more 31 x n pcs. 3.5 x (n pcs. 1) 31.4 31.4 4 x R2 or less 31.4 4 x R2 or less ZSE3 ISE3 ZSE4 ISE4 ZSE1 ISE1 ISE7 ZSE8 ISE8 ZSE ISE ZSP PS ISA2 PSE IS ISG ZSM1 31.4 4 x R2 or less 775
Series ZSE3A(F)/ISE3A Function Details A Copy function (F97) The settings of the master sensor can be copied to the slave sensors, reducing setting labor and minimizing risk of mistakes in setting. Can copy to up to 1 switches simultaneously. (Maximum transmission distance 4 m) 1 unit 2 units 1 units 1) The sensors are connected by a dedicated lead wire (ZS-38-5L (for master and one slave) or ZS-38-U (for master and up to 1 slaves)). Copying is performed through a dedicated communication line. 2) Select the slave switch which is to be the master, and change it into a master using the buttons. (In the default setting, all switches are set as slaves.) 3) Press the button of the master switch to start copying. Master Master-side sensor DC () OUT1 OUT2 DC ( ) Gray (Copy wire) Blue Brown DC () OUT1 OUT2 DC ( ) Slave (Max. 1 units) Slave-side sensor 1 unit 2 units n units (Up to 1 switches) Gray (Copy wire) Blue Brown DC () OUT1 OUT2 DC ( ) Gray (Copy wire) Blue Brown DC () OUT1 OUT2 DC ( ) Gray (Copy wire) Blue Brown ZS-38-5L (n 1 pc.) or ZS-38-U Wiring example when using ZS-38-U Slave-side sensors (up to 1 sensors) Master-side sensor ZS-38-U Brown: DC Blue: DC (DC, DC, and wires are connected among connectors.) Power supply A B Auto-preset function (F5) Auto-preset function, when selected in the initial setting, calculates and stores the set-value from the measured pressure. The optimum set-value is determined automatically by repeating vacuum and break with the target workpiece several times. Suction Verification High Vacuum Max. A P-1 H-1 n-1 Min. B Atmosphere Suction Work 1 Work 2 Released Work 1 Work 2 Work n Work n C Display calibration function (F6) Fine adjustment of the indicated value of the pressure sensor can be made within the range of ±5% of the read value. (The scattering of the indicated value can be eliminated.) 776 Indicated value of pressure ±5% R.D. Applied pressure Indicated value at the time of shipment Adjustable range of display calibration function Note) When the display calibration function is used, the set pressure value may change ±1 digit. Formula for Obtaining the Set-Value P_1 or P_2 P_1 (P_2) = A (A-B)/4 n_1 (n_2) = B (A-B)/4 H_1 or H_2 H_1 (H_2) = (A-B)/2 D Peak/Bottom value indication This function constantly detects and updates the maximum (minimum) value and allows to hold the maximum (minimum) pressure value. When the buttons are simultaneously pressed for 1 second or longer, while holding, the held value will be reset. E Keylock function Prevents operation errors such as accidentally changing setting values. F Zero-clear function This function clears and resets the zero value on the display of measured pressure. For the pressure switch with analog output, the analog output shifts according to the indication.the indicated value can be adjusted within ±7% F.S. of the pressure when ex-factory. (ZSE3AF (for compound pressure) ±3.5% F.S.)
2-Color Display High-Precision Digital Pressure Switch Series ZSE3A(F)/ISE3A The F in ( ) shows the function code number. Refer to the Operation Manual for the details of operation procedures and function codes. G Error indication function Error name Overcurrent error Residual pressure error Applied pressure error System error Error code Description current of 8 ma or more is applied to the switch output (OUT1). current of 8 ma or more is applied to the switch output (OUT2). During zero-clear operation, pressure over ±7% F.S. is applied. (ZSE3AF (compound) ±3.5% F.S.) After 1 second, the mode will reset to measurement mode. ±1% F.S. of the zero-clear range varies between individual products. Supply pressure exceeds the maximum set pressure. Supply pressure is below the minimum set pressure. Internal data error If the failure cannot be solved after the above instructions are performed, please contact SMC for investigation. H Anti-chattering function (F3) A large bore cylinder or ejector consumes a large volume of air in operation and may Available response time settings experience a temporary drop in the supply pressure. This function prevents detection of 2 ms, 1 ms, 5 ms, 1 ms, 2 ms such temporary drops in the supply pressure as an error. <Principle> This function averages pressure values measured during the response time set by the user and then compares the average pressure value with the pressure set point value to output the result on the switch. Action Eliminate the cause of the over current by turning off the power supply, and then turn on it again. Perform zero-clear operation again after restoring the applied pressure to an atmospheric pressure condition. Reset applied pressure to a level within the set pressure range. Turn off the power supply and then turn on it again. If the failure cannot be solved, please contact SMC for investigation. ZSE3 ISE3 ZSE4 ISE4 ZSE1 ISE1 ISE7 ZSE8 ISE8 ZSE ISE ZSP PS ISA2 PSE IS ISG ZSM1 Pressure Momentary change Set-value P-1 H-1 Switch output operation in normal conditions Switch output operation when anti-chattering function is on. ON OFF ON OFF t (ms) t (ms) Time <Averaging> <Averaging> Time Time I Display unit switching function (F) Display units can be switched with this function. Display unit PA Min. unit setting ZSE3A (Vacuum pressure) kpa.1 MPa.1 kgf/cm 2.1 bar.1 psi.1 inhg.1 mmhg 1 ZSE3AF (Compound pressure).1.1.1.1.1.1 1 ISE3A (Positive pressure) 1.1.1.1.1 The ZSE3A (vacuum pressure) and ZSE3AF (compound pressure) will have different setting and display resolution when the unit is set to MPa. GF bar PSi inh mmh J Power-saving mode (F7) Power-saving mode can be selected. It shifts to the power-saving mode without button operation for 3 seconds. It is set to the normal mode (Power-saving mode is OFF.) when ex-factory. (Decimal points and operation indicator light (only when the switch output is turned ON.) blink in the power-saving mode.) K Setting of secret code (F8) Users can select whether a secret code must be entered to release key lock. At the time of shipment from the factory, it is set such that the secret code is not required. 777
Series ZSE3A(F)/ISE3A Made to Order Please contact SMC for detailed dimensions, specifications, and lead times. Made to Order 1 M12 4-pin Pre-wired Connector (Lead wire length 1 mm) X51 How to Order Refer to How to Order on page 769 for standard specifications. ZSE3A(F)/ISE3A Piping specifications G X51 Option Unit specifications Output specifications A: NPN open collector 2 outputs B: PNP open collector 2 outputs 42.5 3 1 9.4 ø15 M12 4 pin connector Option cable ZS-38-4GM12 29.6 14 ø15 15.2 1 3 42.5 Connector pin numbers 2 White 1 Brown 2 1 3 4 3 Blue 4 Black Pin no. 1 2 3 4 Pin description DC () OUT (2) DC ( ) OUT (1) 778