SIMATIC PCS 7 SIMATIC Maintenance Station PDM A stand-alone Solution
SIMATIC Maintenance Station PDM Use Independent Maintenance Station of a used Distributed Control System (DCS) or Process Logic Controller (PLC) PLC DCS SIMATIC - Compact PCS 7 V7.1 - AS RTX V4.6 - SIMATIC PDM V6.1 - HART OPC V3.2 - Microbox 427C PC Export function MS - Overview data - Single export Asset - Diagnostic data - Parameter data ET 200 Manufacturer x Wireless HART HART multiplexer Page 2 2011-10-05 Rachut, Holger
SIMATIC Maintenance Station PDM Application Modify the parameters in field instrument online without access to the ES Solution for service staff: No access to the project on engineering station MC OC X ES XEV PV X No access to the process on operating station Access to all field devices via PDM maintenance station OS/MS Parameterization Export of parameters (single) Diagnostics Device change management Generation of overviews / reports for device states Device states are always current due to data base update by polling (cycle time > 1 day) MV PV MP MS Maintenance Server MC Maintenance Client OS OS Server ES Station MP Maintenance Station PDM OC OS Client PV Parameter View EV View MV Maintenance View Page 3 2011-10-05 Rachut, Holger
SIMATIC Maintenance Station PDM Application Limit operator authorization in each unit Solution for service staff: Central SIMATIC PCS 7 maintenance station central MC OC X ES XEV PV X MS client/s with access to all units and PC stations and network diagnostics. Access only for project administrator OS/MS Local SIMATIC PDM maintenance station Single station with access only to all field devices in the local fieldbus network of the unit MP1 Limited access for the service staff only to the field devices of the unit MP2 Unit 1 MV PV Unit 2 MS Maintenance Server MC Maintenance Client OS OS Server ES Station MP Maintenance Station PDM OC OS Client PV Parameter View EV View MV Maintenance View MP3 Unit 3 Page 4 2011-10-05 Rachut, Holger
SIMATIC Maintenance Stations SIMATIC PCS 7 SIMATIC SIMATIC Maintenance Station Maintenance Station Maintenance Station PDM EAM level EAM level EAM level Applikation MS Option to SIMATIC PCS 7 Integrated into SIMATIC PCS 7 In procedural PCS 7 plants OSwith SIMATIC PCS 7 DCS - market TH Middle until large plants Eventdriven update CFCof diagnostic status PDM OPC SNMP HWK Applikation MS Option to SIMATIC S 7 Integrated into SIMATIC S 7 In production-oriented PCS 7 OS plants with SIMATIC S 7 PLC - market TH Middle until large SFM, plants PDIAG Eventdriven update FUP, AWL of diagnostic status PDM OPC SNMP HWK Stand Applikation alone operation MS Plants without SIMATIC S 7 or SIMATIC PCS PCS 7 OS 7 Plants with S7 300 Third party market TH Small until middle plants ( <1000 devices/station) CFC Time-controlled update of diagnostic status P Netzsicht PDM OPC SNMP Field level Field level Page 5 2011-10-05 Rachut, Holger Field level
SIMATIC Maintenance Stations SIMATIC PCS 7 SIMATIC SIMATIC Maintenance Station Maintenance Station Maintenance Station PDM EAM level EAM level EAM level Application MS PCS 7 OS TH Application MS PCS 7 OS TH Application MS PCS 7 OS TH PDM OPC SNMP CFC HWC PDM OPC SNMP RSE, PDIAG LAD,STL HWC PDM OPC SNMP CFC P network view Option Field level Field level not usable Field level EAM Enterprise Asset Management Page 6 2011-10-05 Rachut, Holger
Dependency of Maintenance Station PDM Enterprice Asset Management (EAM) level EAM level Application in the MS Application in the MS PCS 7 OS (WinCC) PDM OPC SNMP TH CFC HWK Based on PCS 7 MS with implemented standard functions The base is exchanged (HWC Plant-Network view) PCS 7 OS (WinCC) PDM OPC SNMP TH CFC P network view Field level Similar Change Option Field level SIMATIC PCS 7 Maintenance station MS Maintenance Station Page 7 2011-10-05 Rachut, Holger SIMATIC Maintenance station PDM
Order Information MLFB Sofware Basic SIMATIC Maintenance Station PDM included Microbox IPC 427C included software package SIMATIC PCS 7/PDM included bundle license with 100 objects Options Standard HART-Multiplexer (PDM V6.1) SIMATIC PDM TAG-option (PDM V6.1) PCS 7 Asset Basic MLFB 6ES7658-0RJ01-0YX0 6ES7658-3EX16-2BY5 see Product PCS7 ASSET RUNTIME TAG (100,1000) 6ES7658-7GB07-0YB0 6ES7658-7GB07-2YB0 IE/PB LINK PN IO 6GK1411-5AB00 Page 8 2011-10-05 Rachut, Holger
(SIMATIC MS PDM 100 Device) MLFB Sofware PCS 7 software (restore stick) ALM STEP 7 CFC TH/IEAPO PCS 7 Library Basis Basis Faceplates AS - OS - SIMATIC NET WinCC / SQL Server PDM V6.1 WinAC RTX Microbox IPC 427C MS WINDOWS XP SP3 Device Library 01/2011 Readme-PDM.txt WinLC_RTX_readme.txt PCS licenses Step 7 V5.5 TH-PO V7.1 WinCC APC V7.0 PDM V6.1 Basic PDM V6.1 Routing PDM V6.1 (128 TAG) WinCC RC PO 250 RTX V7.1 AS RT PO (100 PO) Maintenance RT (100 TAG) WinAC RTX Page 9 2011-10-05 Rachut, Holger
(Hardware) Additional engineering for networks manual - for field devices behind Remote I/O modules - of additional objects which are not indicated by Lifelist automatic automatic Lifelist SIMATIC PDM - Scan for PROFIBUS networks - Teach in function for HART OPC networks - Export into the project (Process Device Network View ) Process Device Network View - Hardware project of the - Import from PDM - Lifelist - Import from HART OPC server TH of SIMATIC PCS 7 - Automatic mapping of the structure p-network view into the TH - Generation of pictures Page 10 2011-10-05 Rachut, Holger
(Software) FB PDM_MS - Representative for field device - Block icon - Faceplates similar to PDM objects at SIMATIC PCS 7 MS - FB cycle time < 1 minute not necessary - Diagnostic update cycle adjustable automatic Restriction: It is not necessary and allowed to open charts in CFC Process Device Network View - An EDD is assigned to every network node - An EDD is assigned to every interface module - An EDD is assigned to every module - An EDD is assigned to every field device Plant View of SIMATIC PCS 7 - Every network node is assigned to a picture CFC of SIMATIC PCS 7 - Wizard generate for every object one function block (always FB PDM_MS ) - Wizard connects the function block with the PLT ID of PDM objects Page 11 2011-10-05 Rachut, Holger
(create SIMATIC ) 1. Step Function Create/Update Diagnostic Screen Plant view in SIMATIC Manager 2. Step Functions: Compile and Download charts Compile single station OS Component view in SIMATIC Manager SIMATIC MS PDM - Compact PCS 7 V7.1 - AS RTX - SIMATIC PDM V6.1 - HART OPC V3.2 - Single station OS Page 12 2011-10-05 Rachut, Holger
at SIMATIC PDM maintenance station (Result of automatic engineering) Similar look & feel as SIMATIC PCS 7 maintenance station Level: Overview plant Level: Overview network HART OPC PROFIBUS DP HART Multiplexer Wireless network Level: Content network PROFIBUS PA Remote I/O station HART devices HART devices PA Field devices Modules with connected HART devices Level: Module Level: Field device Page 13 2011-10-05 Rachut, Holger
Field Device Operations on Maintenance Station Standard functions similar SIMATIC PCS 7 Maintenance Station Device information based on type label in the field device Maintenance events based on diagnostic information of the field device and generation by the function block PDM_MS Activation of cyclic update for diagnostic information from the field device Default setting: - Cycle update active - Cycle time 24 hour Detailed diagnostic information based on EDD and the field device Reaction set by operator Page 14 2011-10-05 Rachut, Holger
Overviews and Export Export of overview information on an arbitrary storage device: - Device status - Maintenance request status - All type label information - Format: xml -file Generation of overviews in depending on: - Device status - Maintenance request status - Type label information Page 15 2011-10-05 Rachut, Holger
Restore Restore PC - station IE/PB PN IO Link Generating Proceed as follows: 1. Insert the USB restore stick 2. Restart the Microbox 3. Restore restore existing system partition only or restore complete system disk 4. Install WINDOWS XP with the setup wizard 5. Start: Microsoft WINDOWS XP Professional RTX MP Dedicated 6. 2x restart 7. Quit WinLC RTX properties with OK 8. Set the IP address and subnet mask for Ethernet interfaces 9. Start the Automation License Manager (ALM) 10. Transfer all license to partition D: 11. Import EDD device catalog with PDM function Manage Device Catalog from stick Page 16 2011-10-05 Rachut, Holger
Configuration at the PC station (Part 1: Station configuration editor) Restore PC - station IE/PB PN IO Link Generating Proceed as follows: 1. Open the station configuration editor 2. Insert IE general at port 1 further configuration is not necessary 3. Insert WinLC RTX at port 2(normally exist) further configuration is not necessary further submodule is not necessary 4. Insert WinCC Application at port 3 further configuration is not necessary 5. Insert PDM Application at port 4 further configuration is not necessary 6. Open the WINDOWS setting Network Connection 7. Open Internet protocol (TCP/IP) properties for LAN connection #2 Plant Bus set IP address set subnet mask Page 17 2011-10-05 Rachut, Holger
Configuration at the PC station (Part 1: Station Configuration Editor) 1-5 6 7 Page 18 2011-10-05 Rachut, Holger
Configuration at the PC station (Part 2: Configuration in the SIMATIC manager) Restore PC - station IE/PB PN IO Link Generating Proceed as follows: 1. Set the PG/PC interface to PC internal for next steps 2. Insert PC station into the project 3. Open the configuration dialog 4. Insert IE general at port 1 set IP address set subnet-mask (identical to station configuration editor) Assignment to the Ethernet network (mind the subnet-id) 5. Insert WinLC RTX at port 2 further configuration is not necessary 6. Insert WinCC Application at port 3 further configuration is not necessary 7. Insert PDM Application at port 4 further configuration is not necessary 8. Execute the function Save and compile 9. Execute the function Download Page 19 2011-10-05 Rachut, Holger
Configuration at the PC station (Part 2: Configuration into the SIMATIC manager) Restore PC - station IE/PB PN IO Link Generating 1 Point 3 2 4-9 Page 20 2011-10-05 Rachut, Holger
Configuration Ethernet Communication (Part 1: Configuration IE/PB PN IO Link) Restore PC - station IE/PB PN IO Link Generating Proceed as follows: 1. Connect the IE/PB PN IO Link with interface LAN connection #2 Plant Bus to the Microbox 2. Set the PG/PC interface to ISO Ind. Ethernet->Intel(R) 8257..<Board2> for the next steps 3. Execute the function Edit Ethernet Node a. browse the IP address of the IE/PB PN IO Link b. set the new address for the IE/PB PN IO Link 4. Set the PG/PC interface to TCP/IP ->Intel(R) 8257..<Board2> for the next steps 5. Open your project and create a SIMATIC 300 station 6. Open the hardware configuration tool HW Config and take the gateway IE/PB Link PN IO device type from the SIMATIC 300 hardware catalog 7. Activate the data record gateway Page 21 2011-10-05 Rachut, Holger
Configuration Ethernet communication (Part 1: Configuration IE/PB PN IO Link) 3 5 Restore PC - station IE/PB PN IO Link Generating 3b 3a 6 7 8 Page 22 2011-10-05 Rachut, Holger
Configuration Ethernet Communication (Part 1: Configuration IE/PB PN IO Link) Restore PC - station IE/PB PN IO Link Generating 8. Create a Ethernet network, a. parameterize the IP address and b. parameterize the S7 subnet ID 9. Create a PROFIBUS network, a. parameterize the address b. operating mode: no DP master 10.Download the configuration into the IE/PB PN IO Link 11.Repeat this for all used IE/PB PN IO Links (use always the same S7 subnet ID for the Ethernet network) Page 23 2011-10-05 Rachut, Holger
Configuration Ethernet communication (Part 1: Configuration IE/PB PN IO Link) 8a 8 8b Restore PC - station IE/PB PN IO Link Generating 9b 9 9a Page 24 2011-10-05 Rachut, Holger
Process Device Network View SIMATIC PDM (Part 2: IE/PB PN IO Link) Restore PC - station IE/PB PN IO Link Generating Proceed as follows: 1. Open the process device network view 2. Create an Ethernet network a. set used S7 subnet ID in the properties 3. Insert an Ethernet link into the Ethernet network 4. Open the Connection properties of the Ethernet link and transfer the engineering data from the used IE/PB PN IO Link a. set the used IP address b. set the used S7 subnet ID c. set value 2 for PROFIBUS CP slot d. set the used DP master address 5. of the connected PROFIBUS segment (see manual from SIMATIC PDM) Page 25 2011-10-05 Rachut, Holger
Process Device Network View SIMATIC PDM (Part 2: IE/PB PN IO Link) 2 2a Restore PC - station IE/PB PN IO Link Generating 3 4 4a 4b 4c 4d Page 26 2011-10-05 Rachut, Holger
Maintenance Project (Part 1: Settings) Restore PC - station IE/PB PN IO Link Generating Proceed as follows: Upload the parameters and the diagnostic state from the field devices (see also PDM Application )) Setting in the Simatic PDM application Setting: Actual maintenance project Setting of TH parameters Setting: a. Derive diagnostic screens from plant hierarchy b. Maintenance Station PDM Settings in the WinCCExplorer Setting: a. Project properties to Single-User-Project b. Question: Do you want to delete the startup list? Answer: No Page 27 2011-10-05 Rachut, Holger
Maintenance Project (Part 1: Settings) 1 Restore PC - station IE/PB PN IO Link Generating 2 3a 4 3b Page 28 2011-10-05 Rachut, Holger
Maintenance Project (Part 2: Compile and Download) Restore PC - station IE/PB PN IO Link Generating Proceed as follows: 1. Open the Plant view. Select the folder Diagnosis and execute the function Create/update Diagnostic Screen 2. Open the Component view 3. Select the folder Chart in S7 program of the WinLC RTX Execute the function Compile a. with setting Entire program b. with setting Generate module drivers 4. Select the PC station and execute the function Download. Execute the function Restart 5. Select the OS and execute the function Compile a. with setting Entire OS b. with setting With memory reset 6. Open the WinCC Explorer and start the function Runtime Page 29 2011-10-05 Rachut, Holger
Maintenance Project (Part 2: Compile and Download) Restore PC - station IE/PB PN IO Link Generating 1 2 3 4 Page 30 2011-10-05 Rachut, Holger
Update EDD Library or Function Block Library Proceed as follows: 1. Update the EDD device library (see manual PDM Application ) 1. Start the function Manage Device Catalog 2. Import updated or new EDD - files 2. Update the Basic Library (see Configuration Manual System ) 1. Install the Basic Library 2. Open the Basic Library and select all function blocks 3. Execute the function Option/Charts/Update Block Types 4. Execute the function Compile and Download Objects (see Configuration Manual System ) Page 31 2011-10-05 Rachut, Holger
information SIEMENS AG Customer Location: D-90475 Nuremburg Tel.: +49 (0) 911 895 7222 Fax: +49 (0) 911 895 7223 email: techsupport@ad.siemens.com Internet Common information https://www.siemens.de/simatic-pdm Customer http://www.siemens.com/automation/service&support Information on integrated field devices individual by the field device manufacturer or http://support.automation.siemens.com/ww/view/en/10806857 Page 32 2011-10-05 Rachut, Holger
Thank you for your attention! Holger Rachut Product Manager Simatic PCS 7 I IA AS PA PRM Phone: +49 (721) 595 6556 Fax: +49 (721) 595 4080 E-Mail: Holger.Rachut@siemens.com