Formwork Scaffolding Engineering Issue 1 2015 MY scope Complete solution with versatile systems and competent services for the Paradigm Tower D, Kelana Jaya Page 3 Ensuring short-cycle casting for a large scale development for the KL Eco City, Kuala Lumpur Page 4 Reduced construction time thanks to ST 100 shoring solution for the KVMRT Package V3, Bandar Utama Page 6 State of the art technology ensures excellent performance for the KVMRT Tun Razak Exchange Station, Kuala Lumpur Page 8
Dear construction partners, We are happy to present to you once more our yearly PERI scope, with a choice of exciting projects that we are proud of having contributed during the last year as your solution provider! Again, the KVMRT has given us challenging tasks, and has given us the opportunity to introduce innovative techno - logy solutions, such as for example our VARIOKIT tunnel formwork and truss systems, which are provided as effi cient alternative to custom made formwork due to the fact of being entirely rentable. Also the local highrise construction is keeping developing at a strong pace, demanding for innovative, and more labour efficient alternatives to con - ventional aluminium formwork. The shortage of quali fied workers is repeatedly mentioned by our customers as the major challenge in the market for everyone. Related to the lacking qualification of the workforce are issues with productivity, safety and quality! These mentioned issues will not be solved by continuously importing millions of unqualified workers into Malaysia. The only real option for sustainable development is improving education and professional training. Responding to this major market requirement, we have recently taken another important step ahead. We have opened our PERI Malaysia Training Center, which targets to n Train contractor and subcontractor site teams on the use of our products before they are using them on site, and therefore ensuring high productivity from the first day of use. n Increase awareness and competencies on modern technology and specifically safety, in order to prevent accidents. n Increase the method engineering competencies of interested parties in the early phase of a project, in order to introduce more compliant work processes. With our new training center we are contributing to the sustainable development of the Malaysian construction industry. We will be happy to welcome you to our training center and invite you to subscribe to one of our training modules! Sincerely, Bernhard Steinle, Managing Director Transfer Floor Shoring: Well ahead of schedule with PERI system Country Garden @ Danga Bay, Johor Bahru Teng Yue Overseas Construction Sdn Bhd The Country Garden @ Danga Bay project is one of the most high profile developments in the Iskandar region. The China company, Teng Yue Overseas Construction has chosen PERI for their formwork solution for the podium of 9 blocks. The PERI formwork logistic teams provided punctual delivery of 15,000 m² of ST 100 shoring towers and PERI UP. In order to achieve the most efficient construction results, the technical processing and static calculations were carried out from the beginning onwards by PERI engineers. Mr. Lee Jun Yuan, Senior Civil Engineer: PERI System provided us with a easy and fast shoring system. Ensure a safe construction process with the stable and high capacity ST 100. Our transfer slab of 2.75 m has been successfully casted in a short period. Overall, we are very happy with PERI and hope for the next co-operation for our future projects. Fast assembly By simply stacking the light weight components Quickly planned Every working height is simple to plan without the need of combination tables Quickly explained Only 5 system components for any height 2
Complete solution with versatile systems and competent services The Paradigm Tower D, Kelana Jaya Paradigm Mall is part of the RM 1.8 billion dynamic integrated commercial development, for WCT s that comprises a corporate office tower, serviced apartments and a 4-star business class Première Hotel with 4,300 parking bays. WCT started the construction since 2013 for Tower A, B and now Tower D. PERI Malaysia was commissioned to provide a total formwork solution that enabled the contractor WCT to fulfill the high requirements as well as the tight construction schedule. The close coperation of all parties involved during the planning and Overall View of Tower D. construction time ensured rapid building progress. In addition, the PERI project management team was regularly on site to ensure efficient coordination and organisation of the formwork planning. This led to optimization of material use and the on-site material requirements as well as cost-effective implementation. Using the easy-to-install TRIO panel formwork, short shuttering and striking times could be realised for the walls. The storey slabs and beams were formed systematically with a special beam tableform, with less components and less work. Transfer Slab Shoring. WCT Construction Sdn Bhd PERI Formwork Malaysia Sdn Bhd Mr. Too Chan Yan, Project Manager: Once again, PERI has proved to be the correct partner for us. Without its support, the project would not have been as successfully completed as it was. Climbing formwork and slab tables formed the basis for the completion of the floors in regular weekly cycles. 3
Ensuring short-cycle casting for a large scale development KL Eco City, Kuala Lumpur Putra Perdana Construction Sdn Bhd PERI Formwork Malaysia Sdn Bhd Mr. Toh Huat Tiam, Project Manager: PERI s system is so simple to use that it has allowed us to achieve our planned floor cycles. Reuseability of the system also means better preservation of our environment. KL Eco City is an integrated urban city development located in Bangsar, right across Mid Valley City. For the slender city landmark, PERI developed a comprehensive formwork and scaffolding solution in close cooperation with the project management using a VARIO GT 24 wall formwork with CB 240 for the core and column. While PD 8 was used for slab formwork. An efficient working environment was guaranteed by the use of the RCS climbing protection panel on the building s outer edges. The enclosure provided safe working levels. PERI plywood, not only currently produces the smooth surface finish but also permits easy attachment of inserts to the formlining. Its high quality and durability ensure that the contractor experiences problemfree operation and good finishes throughout the entire construction period. Easy moving of table units. Mobile RCS hydraulic aggregates incurred for crane-independent climbing. 4
Simple assembly procedure saves time and costs Bayan Lepas Expressway, Penang 2,00 5,05 1,50 0,25 WZS KenKeong Sdn Bhd 2,00 Mr. Chin Sau Lun, Senior Engineer: The PERI systems are well easy to understand and designed to meet individual requirements no problem whatsoever for our construction team. As a result, we could maintain the tight construction schedule as well as meeting strict safety requirements. 5,97 9,10 2,00 Banyan Lepas Expressway is a coastal expressway that connects the Penang Bridge to George Town. The VARIOKIT construction equipment demonstrated its great flexibility during the forming of the 12 m long hammerhead at Pier 19 and Pier 20 and, at the same time, was easy to operate. VARIOKIT Engineering Construction Kit Economical formwork solutions for tunnel and bridge constructions PERI VARIOKIT is the engineering construction kit with standardized components. Only three core components are required for a wide range of applications. PERI, however, not only supplies the required materials for civil engineering projects but also the associated knowhow as a customized overall solution for the construction work. Ingeniously simple Versatile core components with standard connections using fitting pins Load-optimized Economical use of materials through statically optimized utilization of the components Cost-effective Rentable standard components which remain unchanged but are nevertheless still very versatile in their use 5
Reduced construction time thanks to ST 100 shoring solution KVMRT Package V3, Bandar Utama Mudajaya Corporation Bhd PERI Formwork Malaysia Sdn Bhd Mr. Alexander K Thomas, Deputy Project Manager: The close co-operation with the PERI engineers led to best solutions, both technically and economically. Due to efficient assembly processes and optimized sequence of operations, the cycles are easy to achieve. The RM816 million Mass Rail Transit (MRT) V3 Viaduct work package was awarded to Mudajaya Corporation Bhd with the task of building the MRT viaduct guideway and other associated works from Dataran Sunway to Section 17. The technically challenging task consisted of completing the construction within the shortest possible time in normal busy traffic conditions and without having to close off the roads. In order to speed up the constrution progress, Mudajaya opted for the curved viaduct section to use shoring instead of the balanced cantilever system. PERI supplied within a short time frame a very big amount of ST 100 shoring towers. By the possibility to construct the towers horizontally on the ground and place them in position by the crane, safe operations are guaranteed while the assembly time was tremendously reduced. For the various shape of the bridge body the flexible girder formwork VARIO together with VARIOKIT component proved perfectly adapted. VARIO formwork for inclined wall areas fitted between the main girders of the bearing. Everything from one source: external formwork and the cantilever formwork for the superstructure using VARIO GT 24 on ST 100 shoring towers. Support construction using standard parts. This ensured a safe transfer of loads during the building of the superstructure. 6
Safe, easy and quick formwork systems PR1MA, Johor Bahru A total of 72 residential projects has been approved this year by 1Malaysia People s Housing (PR1MA) Corporation, offering 50,000 units to the buyers and built throughout the county in the major urban and sub-urban areas. Aturan Prisma Sdn Bhd relies on PERI Engineers to develop a cost-effective yet flexible solution for this housing project. The economic PERI TK table formwork proved to be the perfect solution to pour the slabs. PERI table trolleys ensure safe and practical moving of the units. The table are being moved with the PERI table trolley. Mr. Daron Han, Senior Project Manager: We have been very impressed with the PERI products. We required a safe, fast and economical system and PERI TK tables provided the perfect solution. Aturan Prisma Sdn Bhd Speeding up construction with reduced manpower Sunway South Quay, Bandar Sunway With the main beam, only 1 prop is required for a slab area of 3.45 m². This allows more room for moving formwork equipment horizontally. Mr. Wayn Khor, Project Manager: PERI SKYDECK aluminium panel slab formwork solution totally supported us to reduce the formwork cycle and manpower, in order for us to complete the skeleton work on time as planned. Good technical support from PERI Engineers was fully appreciated by us. Sunway Construction Sdn Bhd Sunway South Quay in Bandar Sunway is a development comprising over 160 acres of residential and commercial land located next to Sunway Medical Centre, Sunway Pyramid and Sunway Lagoon. This area will comprise of luxury villas, condominiums, apartments, commercial and retail development overlooking a 28 acres lake. Being one of our long time customer, Sunway Construction decided to purchase PERI SKYDECK and LIWA for their on-going development projects. SKYDECK was used for the slabs, supplemented by MULTIFLEX for beams, the stairwall and column were done in LIWA. 7
State of the art technology ensures excellent performance KVMRT Tun Razak Exchange Station, Kuala Lumpur MMC-Gamuda KVMRT (T) Sdn Bhd IDE-Totalap Joint Venture PERI Formwork Malaysia Sdn Bhd Mr. Foong Soon Seng, Senior Engineer: With the PERI systems, we were able to achieve fast and safe cycle sequences. The products are simple to operate and can be used very flexibly. In addition, PERI provided us with the required technical support on the construction site. The Tun Razak Exchange (TRX) Mass Rapid Transport (MRT) station is the biggest among the seven underground MRT stations with 45 m depth along the SBK route which will later be extended to Serdang and Putrajaya (MRT Two Route). Starting with the modular SB Frame system for pouring the single sided walls, PERI has supplied the vast majority of temporary works structures on TRX. PERI UP working scaffolds and access towers ensure a safe working environment. The flexible ST 100 shoring towers generates with its high load capacity efficient work processes. ST 100 Modular Shoring System. ST 100 for high slab. 6 m high single-sided wall. 8
Entire underground station realized with PERI systems KVMRT Cochrane Station, Kuala Lumpur SB Frame system on anchor free single sided wall. Safe anchoring with PERI anchor components. TRIO wallform and ST 100 slab formwork. The Cochrane MRT Station is one of the biggest underground stations with an excavation depth of 32 m. As the complete solution provider, PERI engineers worked closely together with the main and subcontractor to define the most efficient solutions. Out of the wide range of products, PERI was able to support the site with state of the art modular working scaffolds, access stair towers, single sided wall formwork, climbing formwork for core units and modular shoring systems. Civil Tech Sdn Bhd PERI Formwork Malaysia Sdn Bhd Mr. Chan Kwong Thai, Project Manager: The high safety levels and speed of the PERI systems really impressed me. Already after the first climbing phase, we knew that our decision to use PERI was spot on. On such a large construction site, it is very important to work together with a competent formwork provider. With PERI, we definitely had the right partner. 9
Performing work operations with PD 8 table formwork Aman Centre, Kedah Rimbaco Sdn Bhd Mr. Low Seah Sun, Managing Director: Through the very close cooperation with PERI engineers, we were able to carry out all work on site at any given time very professionally. The support ranged from instruction on site to timely logistics performance. Aman Centre will be largest and hottest lifestyle destination in the region of northern Peninsular Malaysia. In order to be able to realize such a big project in a construction time of only 30 months, PERI provided a comprehensive end-to-end solution. Rimbaco chose to use PERI PD 8 slab tables as cost efficient slab formwork solution which ensures fast and safe moving times for the over 6 m high floor. Safety First Mercu Mustapha Kamal, Kuala Lumpur Fairway Terrace Construction Sdn Bhd PERI s table trolley allows quick and easy positioning of preassembled units. For the construction of 2 block 32 storey office towers, the contractor was faced with a considerable challenge in terms safety and logistics due to the restricted space available in ultimate proximity to the highway and tight building schedule. With the fast building pro- gress, the construction crew used the PERI TK tables for slab formwork while VARIO GT 24 wall formwork with CB 240 has been continued to be the right choice for the liftcore. The slab edges on the upper floors are enclosed with PERI RCS Climbing Protection Panel so the site personnel are secured against falling and protected against strong wind when working at Mr. Lee Kim Seong, Project Manager: The support and consultancy of PERI in engineering, logistics and on-site instruction were provided and received with much enthusiasm. great heights. A fast and safe moving procedure is ensured in any weather throught the rail-guided climbing and the closeby highway is protected from any falling objects. 10
SKYDECK speeds up slab construction Power House, Bandar Utama Mr. Cheng Shek Siong, Deputy General Manager: Our project proved to us that PERI is worthy of its high reputation. PERI s formwork systems help us to go through all the obstacles of our project. Their team were helpful providing us with several and reasonable solutions for each part of our project. If I had to summarize PERI s formwork in one word I would say SMART. The main concern of the client was to optimize the cycling of formwork and to reduce the number of labour required. In order to meet the clients 2 days cycle requirement, 2,100 m² of SKYDECK were delivered to site. The light weight SKYDECK components allowed quick and easy handling without the use of a crane. The drop head enables striking of the formwork as early as efficient 2 days, allowing to reuses the panels, leaving only propping in place. The combination of SKYDECK slab formwork, LIWA column and wall formwork speed up the work progess substantially. Geopancar Sdn Bhd High productivity and safety with system formwork Redevelopment of Equatorial Hotel, Kuala Lumpur Geopancar Sdn Bhd Even the largest SKYDECK panels (150 cm x 75 cm) weigh only 15.50 kg and can be handled by a single labour easily. Assembing of LIWA wall formwork despite limited craning capacity. The use of the early striking of drop head allows to speed up work progress with a limited amount of equipment and less workers. Columns and walls are poured using the flexible and light weight LIWA formwork. Mr. Pang Nam Chye, Ms. Gouri Girish Kumar and Mr. Yim Chim Pong; Site Superintendent, Project Engineer and Project Manager: Due to the geometry of the building and the tight deadlines, we decided in favour of the PERI systems and engineering. Together with the PERI Engineers, we were able to develop the right solutions for efficient construction work. 11
PERI solutions and services for infrastructure projects Klang Valley Mass Rapid Transit KVMRT Sungai Buloh Kajang For this ambitious project, PERI Engineers designed various formwork shoring and scaffolding solutions based on very specific project requirements. All solutions are entirely designed with rentable equipment and therefore very cost efficient. Timely engineering services ranging from method engineering consultancy over design, assembly drawings to calculations and PE submission are completing the scope that has been provided. Product training seminars were provided by PERI specialists to the clients site teams, in particular to the users of shoring and scaffolding solutions! Cross beam support Structure KVMRT Package V4, Pusat Bandar Damansara KVMRT Package V8, Kajang Truss and Viaduct Structure KVMRT PJU 5 Station, Kota Damansara KVMRT Package V3, Bandar Utama Pier and Pier Heads KVMRT Kajang Station, Kajang KVMRT Package V4, Pusat Bandar Damansara 12
Shoring Solutions KVMRT S7-Bukit Dukung Station, Balakong KVMRT S8 - Bandar Kajang, Kajang and Sungai Kantan Station, Kajang Underground Solutions KVMRT Cochrane Station, Kuala Lumpur KVMRT Inai Tunnel, Kuala Lumpur KVMRT Tun Razak Exchange Station, Kuala Lumpur MRT Tun Razak Exchange Station, Kuala Lumpur 13
Systematically safe working conditions KVMRT Package V8, Kajang Package V8 starts from Taman Mesra and ends at Kajang Station (4.6 km main line). It includes 1.8 km spur line of southbound and northbound single track spur line viaduct to the proposed Kajang Depot. There are 3 elevated stations along this package namely Sungai Kantan, Bandar Kajang and Kajang Stations. PERI was supplying the complete formwork and shoring solution to UEM. The piers are build with the flexbile The external web formwork and cantilever formwork consisted of PERI standard components. VARIO girder formwork on safe CB 240 climbing brackets. The Pier heads are realized with PERI ST 100 and PERI UP shoring in the combination with custom made-units for the round shaped parts. The entire PERI solution has been supplied on rental basis and has therefore ensured to UEM to stay within the budget. Pier head formwork with climbing scaffold and concreting platforms ready for casting. UEM Construction Sdn Bhd PERI Formwork Malaysia Sdn Bhd Mr. Encik Jazlan bin Salleh, Project Manager: We are extremely satisfied with the PERI systems and the very efficient engineering. Cycles could be greatly accelerated with the help of the PERI UP and VARIOKIT. In spite of the great heights, operations could be carried out safely on the working platforms. In addition, we achieved excellent concrete surfaces and our client is very satisfied. 14
Economical formwork concept with system components KVMRT S8 Sg. Kantan Station, Kajang MRT S7, Bukit Dukung Station, Balakong Competent engineering, site support, reactive supply process and cost efficient rental solutions have convinced APEX to partners with PERI on the entire scope of their KVMRT package. Apex Communications Sdn Bhd Mr. Encik Salmy Ahmad, Interfacing Manager: PERI System helps speed up the work sequence. It also provides safety for the workers during the construction. With the good services provided by PERI, we succeed the job. Mr. Encik Abu Bakar Bin Mohamad, Project Manager: The technical support provided by PERI is extremely competent and professional and perfectly matches our site requirements. With the VARIOKIT and PERI UP, we specially like the simple and time-saving assembly with the help of system components and connections. The use of rentable system components significantly reduced the cost of the formwork units. Time and cost saving with rentable truss structures KVMRT PJU 5 Station, Kota Damansara Naim Engineering Sdn Bhd Naim Engineering was the first East Malaysia s to be awarded a section of Klang Valley Mass Rapid Transit (KVMRT) project, namely Station S4 which includes Section 16, Pusat Bandar Damansara and Semantan, and Station S2, PJU 5 and Dataran Sunway. To ensure fast building progress, 3 type of beams in length of 10 m, 15 m and 20 m long were formed at the same time. The VARIOKIT truss system served as a support for the VARIO platform to support the parapet beam and slabs during the construction. Mr. Michael Ting Ing Ung, Director Project: With the PERI solution and the permanent support provided by the PERI engineers, we were in a position to master the great challenges we were faced with; the VARIOKIT truss system were easy to handle, the schedule could be maintained and the concept was also very cost-effective. 15
Our services for your projects Formwork, Scaffolding, Engineering and Training Training Our training program includes both general product training and seminars with customized content. We support our customers with training on the latest formwork and scaffolding technologies, safe working processes and efficient construction methods. Technical solutions Due to their in-depth understanding of the needs of our customers, our engineers are able to develop the best project-related solution. The services include, general arrangement drawings, method statement, static calculations as well as assembly drawings. Logistics PERI has the world s largest rental equipment pool and supplies its customers reliably, fast and with a high level of flexibility. Just in time deliveries and return deliveries according to the particular construction schedule. On-site support PERI formwork instructors provide an extensive professional briefing on-site. They support the site management with this specific product knowledge and train the site team on the use of PERI products in order to achieve efficient and safe construction progress. MY en 08 2015 5.5eb 793864 PERI GmbH The photographs in this brochure feature construction sites in progress. For this reason especially safety and anchor details cannot always be considered as conclusive or final. These are subject to the risk assessment carried out by the contractor. PERI GmbH PERI Formwork Malaysia Sdn. Bhd. Formwork Scaffolding Engineering B-12-02, Level 12, Block B, East Wing, PJ8, No. 23, Jalan Barat, 46050 Petaling Jaya, Selangor Darul Ehsan, Malaysia Phone +60 (0)3.7969 1088 Fax +60 (0)3.7969 1020 info@perimalaysia.com www.perimalaysia.com