T SEW Encoder Systems Manual Edition 07/ 8/005/8 0 642 / 07
Unit Designation Encoder type Shaft design Specification E S T Interface to evaluation A Design as mounting device C V = 24 V DC, HTL with zero track and negated signals R V = 24 V DC, TTL RS-422 S V = 24 V DC, sin/cos VSS T V = 5 V DC, TTL RS-422 Y SSI interface 6 Number of pulses per revolution (proximity sensor) 2 Design S V H Spread shaft Solid shaft Hollow shaft E A N X Incremental encoder (encoder) Absolute encoder Proximity sensor Non-SEW encoder Fig. : Unit designation of SEW encoder systems 086AEN 2 SEW encoder systems
Contents Page System Description...4. System overview...4 2 Technical Data...7 2. Technical description...7 2.. Incremental encoders with TTL and HTL signals...7 2..2 Incremental encoders with high-resolution sin/cos signals... 2..3 Absolute encoders with MSSI interface...0 2..4 Resolver...2 2..5 Proximity sensors...3 2.2 Incremental encoders...4 2.2. Incremental encoders with spread shaft...4 2.2.2 Incremental encoders with solid shaft...5 2.3 Absolute encoder...6 2.4 Resolver...7 2.5 Proximity sensors...8 2.6 Mounting devices... 3 Installation... 20 3. General information...20 3.2 Incremental encoders...2 3.2. Encoders for MOVITRAC 3C frequency inverters...2 3.2.2 Encoders for MOVIDRIVE MDV60A drive inverters...22 3.3 AVY absolute encoder...24 3.3. Absolute encoder with MOVIDYN MAS/MKS5A servo controller...24 3.3.2 Connection of absolute encoder to MOVIDRIVE MDS60A drive inverter...25 3.3.3 Absolute encoder with MOVIDRIVE MDV60A drive inverter...25 3.4 Resolver...26 3.4. Resolver with MOVIDYN MAS/MKS5A servo controller...26 3.4.2 Resolver with MOVIDRIVE MDS60A drive inverter...27 3.5 Proximity sensors...28 3.6 Extended motor versions with encoder and mounting devices...2 3.6. Incremental encoders ES_/ES2_/EV_...2 3.6.2 Encoder mounting devices ESA/ES2A/EVA...3 3.6.3 Absolute encoder AVY...34 3.6.4 Encoder mounting devices AVA...36 3.7 Pre-fabricated cables...37 SEW encoder systems 3
System Description System Description. System overview Encoder systems for asynchronous AC motors Encoder systems for synchronous motors Encoders Absolute encoders and resolvers Fig. 2: System overview, SEW drive electronics and encoder systems 0863BEN Electronically controlled drive systems require actual value sensing and speed feedback; drives with synchronous motors also require the angle of the rotor position. As a systems supplier, SEW offers a comprehensive range of encoder systems. Various mounting devices are available to connect non-sew encoders to SEW motors. Proximity sensors represent an inexpensive and easy-to-fit solution, if all that is required is the information about whether or not the drive is turning and in which direction. 4 SEW encoder systems
System Description SEW encoder systems for asynchronous AC motors: Incremental encoders - for 5 V DC supply voltage and with 5 V TTL signal level according to RS-422 recommended for operation with the MOVITRAC 3C frequency inverter - for 24 V DC supply voltage and with high-resolution sinusoidal signal level recommended for operation with the MOVIDRIVE drive inverter - for 24 V DC supply voltage and with 5 V TTL signal level according to RS-422 - for 24 V DC supply voltage and with 24V HTL signal level Absolute encoder - for 5 V DC supply voltage and with MSSI interface - for 24 V DC supply voltage and with MSSI interface and two sinusoidal tracks Proximity sensors - with six pulses per revolution - with A track or A+B track Mounting devices for non-sew encoders - mounting of spread shaft - mounting of full shaft with coupling SEW encoder systems for asynchronous servomotors: Incremental encoders - for 24 V DC supply voltage and with high-resolution sinusoidal signal level standard feature in CT/CV motors - for 24 V DC supply voltage and with 5 V TTL signal level according to RS-422 Absolute encoder - for 24 V DC supply voltage and with MSSI interface and two sinusoidal tracks SEW encoder systems for synchronous servomotors: Resolver standard with synchronous servomotors for speed control Absolute encoder 5/24 V DC supply voltage with MSSI interface Encoder selection based on setting range: Setting range up to :3000 - with asynchronous AC motors encoder with TTL signals and 024 increments/revolution - with synchronous motors built-in resolver Setting range up to :5000 - with asynchronous AC motors encoder with high-resolution sinusoidal signal levels - with asynchronous servomotors encoder with high-resolution sinusoidal signal levels SEW encoder systems 5
System Description All encoder systems at a glance: Name EST* ESS** ESC ESR ES2T* ES2S** ES2C ES2R EVT* EVS** EVC EVR NV6 NV26 AVY For SEW motor size CT/DT 7...00 CV/DV 2...32S CT/CV7...80 DT/DV7...225 DT/DV 7...32S DS56 DY7...2 CT/CV7...80 DT/DV7...225 Type of encoder Shaft Specification Supply Signal Encoder Proximity sensor Spread shaft Solid shaft Solid shaft * recommended encoder for operation with MOVITRAC 3C ** recommended encoder for operation with MOVIDRIVE - A track A+B track 5 V DC controlled 5 V DC TTL RS-422 24 V DC V SS sin/cos 24 V DC HTL 5 V DC TTL RS-422 5 V DC controlled 5 V DC TTL RS-422 V SS sin/cos 24 V DC 24 V DC HTL 5 V DC TTL RS-422 5 V DC controlled 5 V DC TTL RS-422 24 V DC V SS sin/cos 24 V DC HTL 5 V DC TTL RS-422 24 V DC 6 pulses/revolution, NO contact Absolute encoder Solid shaft - 5/24 V DC MSSI interface and V SS sin/cos Mounting devices for non-sew encoders Name ESA ES2A For SEW motor size DT7...00 DV2...32S Type of encoder Shaft Specification Supply Signal Spread shaft EVA DT/DV7...225 Non-SEW Solid shaft AVA encoder DS56, DY7...2 Solid shaft XVA DT/DV7...225 Solid shaft - Configured as mounting device 6 SEW encoder systems
Technical Data 2 2 Technical Data 2. Technical description This chapter explains the various types of signals, signal tracks and signal levels. The signal tracks are represented in the form of timing diagrams. Encoders have a sturdy light metal housing and generously sized precision ball bearings. Their solid metal housing protects the encoders against interference, which lends them a high degree of electromagnetic compatibility. 2.. Incremental encoders with TTL and HTL signals Encoders convert the angle of rotation input parameter into a number of electrical pulses. This is performed by means of an incremental disc incorporating radial slits permitting the passage of light. These slits are scanned by opto-electronic means. The number of slits defines the resolution (pulses/revolution). Signal tracks: SEW encoders are encoders with two tracks and one zero pulse track, which results in six tracks due to negation. Two light barriers are arranged at right angles to one another in the encoder. They supply two pulse sequences on tracks A (K) and B (K2). Track A (K) is 0 ahead of B (K2) when the encoder is turning clockwise (to the right as viewed looking onto the motor shaft, the A side). This phase relationship is used for determining the direction of rotation of the motor. The zero pulse (one pulse per revolution) is sensed by a third light barrier and made available on track C (K0) as a reference signal. With TTL encoders, tracks A (K), B (K2) and C (K0) are negated in the encoder and made available on tracks A (K), B (K2) and C (K0) as negated signals. A (K) 0 80 360 A( K) B (K2) B( K2) 0 C (K0) C( K0) Fig. 3: TTL signals with zero track and negated signals HTL signals with zero track, but without negated signals 0877AXX SEW encoder systems 7
2 Technical Data Signal levels: TTL (Transistor Transistor Logic) version The signal levels are V low 0.5 V and V high 2.5 V. The TTL signals are transmitted symmetrically and evaluated differentially. This design makes them resistant to asymmetrical interference and ensures good EMC behavior. The signal is transmitted in accordance with the RS-422 interface standard. Units with a 5 V DC encoder supply voltage, e.g. MOVITRAC 3C, allow the user to measure the actual supply voltage at the encoder via sensor leads. The supply voltage is corrected to 5 V DC and compensates for the voltage drop along the supply cable to the encoder. Encoders with 24 V DC supply voltage do not require any supply voltage compensation and, thus, no sensor leads. The maximum permissible distance between encoder and inverter is limited by the maximum pulse frequency of the encoder signals. SEW permits a maximum distance between encoder and inverter of 330 ft. (00 m). V [V DC] 5 2.5 0 0.5 K "" range "0" range Fig. 4: View of TTL signal levels V [V DC] 5 2.5 0 0.5 K TTL "" range "0" range 02542AEN HTL (High-voltage Transistor Logic) version The signal levels are V low 3 V and V high V B minus 3.5 V. The HTL encoder is evaluated without the negated tracks; the signals cannot be evaluated differentially. The HTL signals are, therefore, susceptible to asymmetric interferences affecting the EMC behavior. V B is the encoder supply voltage in the range of 0 to 30 V DC, with 24 V DC +/- 20% being the most common value. HTL encoders do not require any supply voltage compensation and, thus, no sensor leads. The large voltage range between V high -V Low results in a high current consumption. A fact that has to be taken into consideration when planning the encoder supply. The maximum permissible distance between encoder and inverter is limited by the maximum pulse frequency of the encoder signals. SEW permits a maximum distance between encoder and inverter of 330 ft. (00 m). V [V DC] 24 20.5 K "" range 3 0 "0" range HTL Fig. 5: View of HTL signal levels 02543AEN 8 SEW encoder systems
Technical Data 2 2..2 Incremental encoders with high-resolution sin/cos signals Encoders with high-resolution sin/cos signals are referred to as sine encoders. They provide two sine signals offset by 0. The zero passages and the amplitudes (arc tan) of the sine/cosine waves are evaluated. This means the speed can be determined with a very high resolution. This encoder is suitable for drives which are operated with a wide setting range in conjunction with the requirement to move smoothly at low speed. Signal tracks: SEW sinusoidal encoders are also dual-track encoders with a zero pulse and negated signals, resulting in six tracks. The 0 offset sine signals are on track A (K) and B (K2). One sine halfwave per revolution is provided at track C (K0) as the zero pulse. Tracks A (K), B (K2) and C (K0) are negated in the encoder and made available on tracks A (K), B (K2) and C (K0) as negated signals. V A (K) 0 80 360 A( K) B (K2) B( K2) 0 C (K0 C( C0) Fig. 6: sin/cos signal s with zero track and negated tracks 07AXX Signal levels: The sine/cosine signals are superimposed on a DC voltage of 2.5 V. They have a peak-to-peak voltage of V SS = V. This arrangement avoids voltage zero during signal transmission. The sine/ cosine signals are transmitted symmetrically and evaluated differentially. This design makes them resistant to asymmetrical interference and ensures good EMC behavior. The signal is transmitted in accordance with the RS-422 interface standard. The supply voltage is 24 V DC. Sine encoders do not require any supply voltage compensation and, thus, no sensor leads. The maximum permissible distance between encoder and inverter is limited by the maximum pulse frequency of the encoder signals. SEW permits a maximum distance between encoder and inverter of 330 ft. (00 m). SEW encoder systems
2 Technical Data 2..3 Absolute encoders with MSSI interface SEW absolute encoders have a code disc with Gray Code instead of the incremental disc. This code disc is scanned by opto-electronic means. Every angle position has a unique code pattern assigned to it. The absolute position of the motor shaft is determined using this code pattern. The special feature of Gray Code is that only one bit changes with the transition from one resolvable angle step to the next. This means the possible reading error is max. bit. Decimal Gray Code Decimal Gray Code 0 0000 8 00 000 0 2 00 0 3 000 0 4 00 2 00 5 0 3 0 6 00 4 00 7 000 5 000 Fig. 7: Code disc with Gray Code 027AXX Multi-turn: In addition to the code disc for sensing the angle position, multi-turn absolute encoders have additional code discs for absolute sensing of the number of revolutions. These code discs are only separated from each other by one gear unit stage with the reduction i = 6. With three additonal code discs (number usually installed), 6 x 6 x 6 = 406 revolutions can be resolved absolutely. Code disc for sensing of angle position Code discs for sensing the number of revolutions i = 6 i = 6 i = 6 Fig. 8: Arrangement of code discs 02383AEN A single-turn absolute encoder with 2 bit resolution requires 2 pulses to display the 406 measuring steps per revolution. A multi-turn absolute encoder with three additional code discs requires 2 additional pulses to display the 406 distinguishable revolutions. Single-turn evaluation Pulse 2 3 4 5 6 7 8 0 2 Data 2 0 2 2 2 2 3 2 4 2 5 2 6 2 7 2 8 2 2 0 2 Measuring steps per revolution in addition with multi-turn evaluation Pulse 3 4 5 6 7 8 20 2 22 23 24 Data 2 0 2 2 2 2 3 2 4 2 5 2 6 2 7 2 8 2 2 0 2 distinguishable revolutions 0 SEW encoder systems
Technical Data 2 Signal outputs: Every scanned code pattern is a parallel data package and is read by a parallel/serial converter. The inverter must request the position value with a defined pulse sequence in order to transmit a position value from the encoder to the inverter. The pulse sequence starts by converting the current parallel data package and transmitting it to the inverter. The input of the parallel/serial converter is inhibited by the monoflop for the duration of the pulse sequence. Photo transmitter Code disc Photo receiver Schmitt trigger Parallel data SI Parallel/Serial converter SO Monoflop Shift Input circuit Driver Cycle Serial data Inverter Fig. : Signal conditioning in absolute encoders with SSI interface 023AEN In addition to the absolute angle position, the SEW absolute encoders generate the incremental encoder signals A (K), A (K), B (K2)und B (K2) and make them available as V SS sine signals. Signal transmission: SEW absolute encoders have an SSI interface (SSI = Synchronous Serial Interface) to transmit the absolute value signals and a RS-485 interface for transmission of the V SS sine signals. Cycle Serial data Monoflop P/S Parallel data Fig. 0: Pulse diagram of data transmission via SSI interface 028AEN SEW encoder systems
2 Technical Data 2..4 Resolver The resolver determines the absolute position of the motor shaft. It consists of a rotor coil and two stator windings offset by 0 in relation to each other. It operates according to the principle of the rotary transformer. Furthermore, the resolver has one auxiliary winding each in the stator and on the rotor in order to transfer the supply voltage to the rotor without brushes. Both rotor windings are electrically connected. γ stationary rotating stationary V R S2 stator V e rotor V R stator V 2 R2 S4 V 2 V R stator V stationary S S3 Fig. : Schematic diagram and equivalent circuit diagram of the resolver 03AEN Signal outputs: Voltages of varying magnitudes are induced in the stator windings depending on the rotor position. Voltages V and V 2 on the two stator windings are modulated by the supply voltage through induction. They possess sinusoidal envelopes. The two envelopes are electrically offset by 0 from one another and are evaluated in the inverter for zero passage and amplitude. This enables the rotor position, speed and direction of rotation to be established. V V 2 Fig. 2: Output voltages V and V 2 of the resolver 00058AXX Signal level: The amplitude of the envelope depends on the r.m.s. value and frequency of the supply voltage V e. 2 SEW encoder systems
Technical Data 2 2..5 Proximity sensors Proximity sensors represent a simple and inexpensive means of monitoring whether the motor is turning. By using a two-track proximity sensor, it is also possible to determine the direction in which the motor is rotating. Proximity sensors are mounted on the side of the fan guard, and thus do not add to the length of the motor. Signal outputs: Proximity sensors react to the attenuation lugs on the fan. The number of attenuation lugs determines the number of pulses per revolution. Fig. 3: Setup of the proximity sensor system 02AXX The proximity sensors are constructed with HTL technology and have an NO contact output which is actuated every time there is a pulse. This NO contact output switches the connected supply voltage. Proximity sensors have a mark-to-space ratio of :. V B 0 PNP A V B additional with two-track proximity sensor PNP B Fig. 4: Signal output of the proximity sensors 030AEN Signal level: The signal level is determined by the supply voltage, usually 24 V DC. SEW encoder systems 3
2 Technical Data 2.2 Incremental encoders 2.2. Incremental encoders with spread shaft Fig. 5: SEW encoder with spread shaft 034AXX Encoder type for asynchronous AC motors 7...00 Encoder type for asynchronous AC motors 2...32S EST* ESS** ESR ESC ES2T* ES2S** ES2R ES2C Supply voltage V B 5 V DC ±5 % 24 V DC ±20 % Max. current consumption I in 80 ma RMS 60 ma RMS 80 ma RMS 340 ma RMS Max. pulse frequency f max 20 khz Pulses (sine periods) per revolution A, B C 024 Output amplitude per track V high V low 2.5 V DC 0.5 V DC V SS 2.5 V DC 0.5 V DC V B minus 3.5 V DC.5 V DC Signal output 5 V TTL sin/cos 5 V TTL HTL Output current per track I out 20 ma RMS 40 ma RMS 20 ma RMS 60 ma RMS Mark-to-space ratio : ±20 % Phase angle A : B 0 ±20 % Ambient temperature ϑ amb -25 C...+60 C (EN 6072-3-3, class 3K3) Enclosure IP56 (EN 6052) Connection * recommended encoder for operation with MOVITRAC 3C ** recommended encoder for operation with MOVIDRIVE Terminal box on encoder 4 SEW encoder systems
Technical Data 2 2.2.2 Incremental encoders with solid shaft Fig. 6: SEW encoder with solid shaft 035AXX Encoder type EVT* EVS** EVR EVC For motors asynchronous AC motors DT/DV/D 7...225 Supply voltage V B 5 V DC ±5 % 24 V DC ±20 % Max. current consumption I in 80 ma RMS 60 ma RMS 80 ma RMS 340 ma RMS Max. pulse frequency f max 20 khz Pulses (sine periods) per revolution A, B C 024 Output amplitude per track V high V low 2.5 V DC 0.5 V DC V SS 2.5 V DC 0.5 V DC V B minus 3.5 V DC.5 V DC Signal output 5 V TTL sin/cos 5 V TTL HTL Output current per track I out 20 ma RMS 40 ma RMS 20 ma RMS 60 ma RMS Mark-to-space ratio : ±20 % Phase angle A : B 0 ±20 % Ambient temperature ϑ amb -25 C...+60 C (EN 6072-3-3, class 3K3) Enclosure IP56 (EN 6052) Connection * recommended encoder for operation with MOVITRAC 3C ** recommended encoder for operation with MOVIDRIVE Terminal box on encoder SEW encoder systems 5
2 Technical Data 2.3 Absolute encoder Fig. 7: SEW absolute encoder 033BXX Encoder type synchronous servomotors DS56, DY7...2 For motors asynchronous servomotors CT/CV7...80 asynchronous AC motorsdt/dv7...225 Supply voltage V B 0 5 24 30 V DC protected against polarity reversal Max. current consumption I in 250 ma Max. stepping frequency f max 00 khz Pulses (sine periods) per revolution A,B 52 Output amplitude per track V SS sin/cos Sensing code Gray Code Single-turn resolution 406 steps/revolution (2 bits) Multi-turn resolution 406 revolutions (2 bits) Data transfer, absolute values Synchronous, serial (SSI) Serial data output Driver to EIA RS-485 Serial pulse input Opto-coupler, recommended driver to EIA RS-485 Switching frequency Permitted range: 0 300 00 khz (max. 330 ft./00 m cable length with 300 khz) Monoflop time 2 35 µs Vibration (55...2000 Hz) 00 m/s 2 (DIN IEC 68-2-6) Maximum speed n max 6000 rpm Mass m 0.30 kg Operating temperature ϑ amb -5 C...+60 C (EN 6072-3-3, class 3K3) Enclosure IP65 (EN 6052) Connection AGY 3.3 ft/ m cable with 7-pin round connector plug for socket plug SPUC 7B FRAN 6 SEW encoder systems
Technical Data 2 2.4 Resolver Fig. 8: SEW resolver MD06AX Encoder type For motors RHM synchronous servomotors DS56 DY7 DY0 DY2 Supply voltage V 2 7 V AC_eff / 7 khz Max. current consumption I 2 70 ma 60 ma 30 ma Number of poles 2 Ratio r 0.5 0.45 0.46 Output impedance Z SS 200...330 Ω 30...270 Ω 350...500 Ω Operating temperature ϑ B -55 C...+25 C Connection Terminal box (0-pin Phoenix terminal strip) or plug connector, depending on motor type Plug connector DS56: Intercontec, type ASTA02NN00 0 000 5 000 Plug connector DY7...2: Framatone Souriou, type GN-DMS2-2S SEW encoder systems 7
2 Technical Data 2.5 Proximity sensors Fig. : SEW proximity sensors 032AXX Encoder type NV6 NV26 For motors/brake motors asynchronous AC motors 7(BMG)...32S(BMG) Supply voltage V B 0 24 65 V DC Max. operating current I max 200 ma Max. pulse frequency f max.5 khz Pulses/revolution 6 A track 6 A+B track Output NO contact (pnp) Mark-to-space ratio : ±20 % Phase angle A : B - 0 ±45 % (typical at 20 C) Ambient temperature ϑ amb 0 C...+60 C (EN 6072-3-3, class 3K3) Enclosure IP67 (EN 6052) Connection M2 connector, e.g. RKWT4 (Lumberg) 8 SEW encoder systems
Technical Data 2 2.6 Mounting devices Fig. 20: Mounting device for non-sew encoders 04AXX Mounting device ESA ES2A For motors asynchronous AC motors 7...00 asynchronous AC motors 00...32S For encoder Spread shaft encoder with 8 mm center bore Spread shaft encoder with 0 mm center bore Mounting device EVA AVA For motors asynchronous AC motors DT7...DV225 synchronous servomotors DS56, DY7...2 For encoder Diameter of flange Diameter of center hole Diameter of shaft end Length of shaft end Mounting Solid shaft encoder (synchro flange) 58 mm 50 mm 6 mm 0 mm 3 pcs. encoder mounting clamps (bolts with eccentric discs) for 3 mm flange thickness See section 3.6.2, page 3 (ESA, ES2A, EVA) and section 3.6.4, page 36 (AVA) regarding dimensions and extended motor lengths for encoder mounting devices. SEW encoder systems
3 Installation 3 Installation 3. General information Always follow the operating instructions for the relevant inverter when connecting the encoder to the SEW inverters! Max. line length (inverter encoder): 330 ft (00 m) with a cable capacitance per unit length 20 nf/km (3 nf/mile) Core cross section: 0.25 0.5 mm 2 (AWG24 AWG20) Use a shielded cable with twisted pairs of cores (exception: HTL encoder cable) and connect the shield at both ends: - on the encoder in the PG fitting or in the encoder plug - on the inverter to the electronics shield clamp or to the housing of the Sub D connector Route the encoder cable separately from the power cables. Connect the shield of the encoder cable over a large surface area: on the inverter Fig. 2: Connect the shield to the electronics shield clamp of the inverter 037AXX Fig. 22: Connect the shield in the Sub D connector 03BXX on the encoder Fig. 23: Connect the shield to the PG fitting of the encoder 048AXX 20 SEW encoder systems
Installation 3 3.2 Incremental encoders Fig. 24: Connecting terminals of the SEW encoder 036AXX 3.2. Encoders for MOVITRAC 3C frequency inverters SEW recommends the 5 V TTL encoders EST, ES2T or EVT for operation with the MOVITRAC 3C frequency inverter. The sensor leads have to be connected in order to compensate the encoder supply voltage. Connect the encoder as follows: EST / ES2T / EVT UB K K2 K0 K K2 K0 UB A B C A B C A (K) A ( K) B (K2) B ( K2) C (K0) C ( K0) UB max. 00 m (330 ft) 88 8 0 2 3 4 5* 6* 7 X6: MC3C FEN 3C/ FPI 3C * Connect the sensor leads on the encoder to UB and, do not jumper them on the encoder! Fig. 25: Connection of TTL encoders EST, ES2T or EVT to MOVITRAC 3C 0585BXX Channels K0 (C) and K0 (C) are only required for position control (FPI3C option). Channels K0 (C) and K0 (C) are not required for speed control (FRN3C or FEN3C option) and synchronous operation (FRS3C option). SEW encoder systems 2
3 Installation 3.2.2 Encoders for MOVIDRIVE MDV60A drive inverters The core colors indicated in the wiring diagrams according to color code meeting IEC757 correspond to the core colors of the pre-fabricated cables by SEW ( section 3.7). 24 V sin/cos encoders ESS, ES2S or EVS SEW recommends the high-resolution 24 V sin/cos encoders ESS, ES2S or EVS for operation with the MOVIDRIVE drive inverter. 24 V encoders do not require sensor leads. Connect the encoder as follows: ESS / ES2S / EVS ESR / ES2R / EVR UB K K2 K0 K K2 K0 UB A B C A B C A (K) YE A ( K) GN B (K2) RD B ( K2) BU C (K0) PK C ( K0) GY UB WH BN VT max. 00 m (330 ft) 6 2 7 3 8 5 4 6 X5: 5 Fig. 26: Connection of sin/cos encoder ESS, ES2S or EVS to MOVIDRIVE 038BXX 24 V TTL encoders ESR, ES2R or EVR It is also possible to connect TTL encoders with 24 V DC encoder supply ESR, ES2R, EVR directly to MOVIDRIVE MDV60A. Install the TTL encoders in exactly the same way as the high-resolution sin/cos encoders ( Fig. 26). HTL encoders ESC, ES2C or EVC If you are using an HTL encoder ESC, ES2C or EVC, you must not connect the negated channels A (K), B (K2) and C (K0) to MOVIDRIVE! ESC / ES2C / EVC UB K K2 K0 K K2 K0 UB A B C A B C A (K) YE A ( K) B (K2) RD B ( K2) C (K0) PK C ( K0) UB WH BN max. 00 m (330 ft) N.C. 6 2 N.C. 7 3 N.C. 8 5 N.C. 4 6 X5: 5 Fig. 27: Connection of HTL encoder ESC, ES2C or EVC to MOVIDRIVE 02558AXX 22 SEW encoder systems
Installation 3 5V TTL encoders EST, ES2T or EVT Use the 5 V encoder supply type DWIA MOVIDRIVE option (part number 822 75 4) if you have to connect an encoder with a 5 V DC encoder supply EST, ES2T or EVT to MOVIDRIVE. The sensor leads have to be connected in order to compensate the supply voltage. Connect the encoder as follows: EST / ES2T / EVT UB K K2 K0 K K2 K0 UB A B C A B C A (K) A ( K) B (K2) B ( K2) C (K0) C ( K0) UB 6 X5: YE GN RD BU PK GY WH BN VT* 5 6 2 7 3 8 5 4 A (K) A ( K) B (K2) B ( K2) C (K0) C ( K0) UB N.C. YE GN RD BU PK GY WH BN VT 8 82 8 8 828 X max. 5 m (6.5 ft) 84 344 7 max. 00 m (330 ft) 6 2 7 3 8 5 4 6 2 7 3 8 5 4* X2: Encoder X: MOVIDRIVE DWIA 6 6 5 5 * Connect the sensor lead on the encoder to UB, do not jumper on the DWIA! Fig. 28: Connection of TTL encoder EST, ES2T or EVT to MOVIDRIVE 0377BXX SEW encoder systems 23
3 Installation 3.3 AVY absolute encoder The AVY absolute encoder has a permanently installed connector that is one meter long (3.3 ft.) with a 7-pin round connector plug fitting socket plug SPUC 7B FRAN by Interconnectron. The plug connection has the following pin assignment: Core color of pre-fabricated cable Pin Description 6-core cable 0-core cable +3 5 24 V 7 Supply voltage V DC, protected against S white (WH) white (WH) polarity reversal 0 Supply voltage GND Electrically isolated from the AGY housing brown (BN) brown (BN) 4 Serial data output D+ = High signal yellow (YE) black (BK) 7 Serial data output D- 0 = High signal green (GN) violet (VT) 8 Clock line, current loop T+ 7 ma towards T+ = pink (PK) pink (PK) Clock line, current loop T- 7 ma towards T- = 0 grey (GY) grey (GY) 5 Incremental encoder - signal A V ss sin/cos - yellow (YE) 6 Incremental encoder - signal A V ss sin/cos - green (GN) 2 Incremental encoder - signal B V ss sin/cos - red (RD) 3 Incremental encoder - signal B V ss sin/cos - blue (BU) AVY is connected to: MOVIDYN MAS/MKS5A servo controller with option APA2 single axis positioning control MOVIDRIVE MDS60A drive inverter with option DPAA single axis positioning control MOVIDRIVE MDS/MDV60A drive inverter with option DIPA absolute encoder card Synchronous servomotors are speed-controlled with the resolver signals. Therefore, the incremental encoder signals A, A, B and B are not evaluated by MOVIDYN MAS/MK5A or MOVIDRIVE MDS60A. The AVY connectors 2, 3, 5 and 6 will not be assigned in this instance. MOVID- RIVE MDV60A uses the incremental encoder signals A, A, B and B for speed control of asynchronous motors. The AVY connectors 2, 3, 5 and 6 will be directed to X5: ENCODER IN of the MOVIDRIVE MDV60A. The core colors in the wiring diagrams according to color code meeting IEC757 correspond to the core colors in the pre-fabricated SEW cables ( section 3.7). 3.3. Absolute encoder with MOVIDYN MAS/MKS5A servo controller The AVY absolute encoder is connected to the APA2 option: AVY 8 2 0 2 3 6 7 4 3 4 5 8 7 4 0 7 5 6 7 T+ PK T- GY D+ YE D- GN GND BN WH U S max. 00 m (330 ft) Fig. 2: Connection to MOVIDYN MAS/MKS5A servo controller with APA2 32 33 34 35 38 3 APA2 X: 040BXX 24 SEW encoder systems
Installation 3 3.3.2 Connection of absolute encoder to MOVIDRIVE MDS60A drive inverter The AVY absolute encoder is connected to the DPAA option: AVY 8 2 0 2 3 6 7 4 3 4 5 8 7 4 0 7 5 6 7 T+ PK T- GY D+ YE D- GN GND BN WH U S max. 00 m (330 ft) 32 33 34 35 38 3 DPAA X50: Fig. 30: Connection to MOVIDRIVE MDS60A drive inverter with DPAA 04BXX The AVY absolute encoder is connected to the DIPA option: 2 3 4 AVY 2 0 3 6 7 4 5 7 5 6 8 8 4 7 0 7 T+ PK T- GY D+ YE D- GN GND BN WH U S max. 00 m (330 ft) 3 8 6 5 (N.C.) 2 (N.C.) 4 (N.C.) 7 DIPA X62: 6 5 Fig. 3: Connection to MOVIDRIVE MDS60A drive inverter with DIPA 042BXX 3.3.3 Absolute encoder with MOVIDRIVE MDV60A drive inverter The AVY absolute encoder is connected to the DIPA option and to X5: 2 3 4 AVY 2 0 3 6 7 4 5 7 5 6 8 8 4 7 0 7 5 6 2 3 max. 00 m (330 ft) T+ PK T- GY D+ BK D- VT GND BN U WH S YE A (K) GN A ( K) RD B (K2) BU B ( K2) Fig. 32: Connection to MOVIDRIVE MDV60A drive inverter with DIPA 3 8 6 5 (N.C.) 2 (N.C.) 4 (N.C.) 7 6 2 7 (N.C.) 3 (N.C.) 4 (N.C.) 5 (N.C.) 8 (N.C.) DIPA X62: 6 6 5 MOVIDRIVE X5: 5 02544AXX SEW encoder systems 25
3 Installation 3.4 Resolver Resolvers are installed into SEW synchronous motors as standard feature. The inverter uses the resolver signals to control the motor speed. The resolver connections are located in the terminal box on a 0-pin Phoenix terminal strip or in the plug connection, depending on the motor type. Plug connector DS56: Intercontec, type ASTA02NN00 0 000 5 000 Plug connector DY7...2:: Framatone Souriou, type GN-DMS2-2S Terminal/pin Description Core color in pre-fabricated cable Ref.+ Pink (PK) Reference 2 Ref.- Gray (GY) 3 cos+ Red (RD) Cosine signal 4 cos- Blue (BU) 5 sin+ Yellow (YE) Sine signal 6 sin- Green (GN) TF/TH White (WH) Motor protection 0 TF/TH Brown (BN) The resolver signals have the same numbers on the 0-pin Phoenix terminal strip and in the plug connectors. The resolver is connected to: MOVIDYN MAS/MKS5A servo controller MOVIDRIVE MDS60A drive inverter The core colors in the wiring diagrams according to color code meeting IEC757 correspond to the core colors in the pre-fabricated SEW cables ( section 3.7). 3.4. Resolver with MOVIDYN MAS/MKS5A servo controller Connect the resolver as follows: DFS56 DFY7...2 8 2 0 2 7 3 6 4 5 ) 2 3 4 5 6 7 8 0 2) Ref.+ Ref.- cos+ cossin+ sin- N.C. N.C. TF/TH TF/TH PK GY RD BU YE GN WH BN max. 00 m (330 ft) 2 3 4 5 6 MAS5A/ MKS5A X3: Thermal shut off ) Plug connector 2) Terminal strip Fig. 33: Connection to MOVIDYN servo controller 052AEN 26 SEW encoder systems
Installation 3 3.4.2 Resolver with MOVIDRIVE MDS60A drive inverter Connect the resolver as follows: DFS56 DFY7...2 8 2 0 2 7 3 6 4 5 ) 2 3 4 5 6 7 8 0 2) Ref.+ Ref.- cos+ cossin+ sin- N.C. N.C. TF/TH TF/TH PK GY RD BU YE GN WH BN VT max. 00 m (330 ft) 3 8 2 7 6 5 4 X5: 5 6 ) Plug connector 2) Terminal strip Fig. 34: Connection to MOVIDRIVE MDS drive inverter 044AXX SEW encoder systems 27
3 Installation 3.5 Proximity sensors Assembly:. Remove the closing plugs from the holes in the fan guard. 2. Place the assembly block with the initiator onto the guard ( Fig. 35). 3. Fix the assembly block onto the guard with 2 bolts (make sure it is positioned straight). Do not fit any other initiators! 2 Initiator 2 Mounting block Fig. 35: NV6/26 encoder 0200AXX Electrical connection Connection via plug connector with M2 threading. The plug connector is not included in the scope of supply. Possible plug connector: RKWT4 from Lumberg. NV6 (A track) and NV26 (A+B track) proximity sensors have an NO contact which switches the supply voltage V B onto signal output A or B. NV6 / NV26 PNP (V) B 3 (GND) 4 (A or B) + - 2 4 3 Evaluation Fig. 36: Connection of the proximity sensor 043AEN Channel A or channels A and B must be set on appropriately programmed binary inputs of the control if a machine control is going to monitor the motor (rotation, direction of rotation). 28 SEW encoder systems
Installation 3 3.6 Extended motor versions with encoder and mounting devices 3.6. Incremental encoders ES_/ES2_/EV_ The following dimension sheets show the extended motor versions that result from the mounting of incremental encoders. These extended versions are shown with and without forced cooling fan. Extended motor versions ES_/ES2_ with and without forced cooling fan: 45 Pg Pg7 X 7 X 8 α ) 2) g Pg k, k 0,kB k, k,k X ES 0 B X ES + VR α Cable exit encoder cable ) Cable exit adjustable by increments of 0 2) Keep air intake clear Pg Cable bushing for encoder cable Pg7 Cable bushing for forced cooling fan cable Fig. 37: Extended motor lengths with ES_/ES2_ 02552AXX all dimensions in mm (in) Motor type CT/CV/DT/DV Extended motor versions ES_/ES2_ without forced cooling fan X ES with forced cooling fan VR X ES + VR g X 8 α X 7 7* / 80 83 (3.27) 68 (6.6) 45 (5.7) 4 (.3) 0* / 00 77 (3.03) 80 (7.0) 7 (7.76) 54 (2.3) 2 (3.62) 2M / 32S 76 (2.) 43 (5.63) 22 (8.70) 54 (2.3) * Foot mounted motors must be supported! The total length of the motor will then be determined as follows: without forced cooling fan with forced cooling fan VR Motor without brake k tot = k, k 0 + X ES k tot = k, k 0 + X ES + VR Motor with brake k tot = k B + X ES or k tot = k 0 + X B + X ES k tot = k B + X ES + VR or k tot = k 0 + X B + X ES + VR SEW encoder systems 2
3 Installation Extended motor versions EV_ with and without forced cooling fans VR, VS, V: VR VS, V ) ) g g Pg Pg k, k 0 X EV k, k 0 X EV X EV + VR X EV + VS, V ) Keep air intake clear Pg Cable bushing for encoder cable Fig. 38: Extended motor versions with EV_ 02553AXX all dimensions in mm (in) Motor type CT/CV/DT/DV without forced cooling fan X EV * Foot mounted versions have to be supported! Extended motor versions EV_ with forced cooling fan VR X EV + VR with forced cooling fan VS X EV + VS with forced cooling fan V X EV + V 7* / 80 3 (7.60) 265 (0.43) 23 (.54) - 50 (5.) 0* / 00 6 (7.72) 307 (2.0) 332 (3.07) - 20 (7.) 2 / 32S (7.52) 273 (0.75) 342 (3.46) - 226 (8.0) 32M* / 60M 224 (8.82) - - 42 (6.8) 285 (.22) 60L* / 80 265 (0.43) - - 405 (5.4) 342 (3.46) 200 / 225 265 (0.43) - - 45 (6.34) 34 (5.5) g The total length of the motor will then be calculated as follows: without forced cooling fan k tot = k, k 0 + X EV with forced cooling fan VR k tot = k, k 0 + X EV + VR with forced cooling fan VS k tot = k, k 0 + X EV + VS with forced cooling fan V k tot = k, k 0 + X EV + V 30 SEW encoder systems
Installation 3 3.6.2 Encoder mounting devices ESA/ES2A/EVA The following dimension sheets show the extended motor versions that result from the installation of encoder mounting devices. The extended lengths are shown with and without forced cooling fan. Extended motor versions ESA/ES2A with and without forced cooling fan: k, k, k 0 B X VR l X, X B 8.5 (0.33) g d 25 (0.8) 4 (0.6) X H X S 6 (0.63) Fig. 3: Extended motor versions with ESA/ES2A 02554AXX all dimensions in mm (in) Motor type g l d H7 X X DT/DV B X H X VR X S 7 / 80 45 (5.7) 8.5 (0.33).5 (0.37) 83 (3.27) 68 (6.6) 8 (3.50) 8 (0.3) 0 / 00 7 (7.76) 25 (0.8) (0.35).5 (0.37) 77 (3.03) 80 (7.0) 06 (4.7) 2 / 32S 22 (8.70) 0 (0.3) 24 (0.4) 24.5 (0.6) 76 (2.) 43 (5.63) 78 (3.07) The total extended motor length is determined as follows: without forced cooling fan with forced cooling fan VR Motor without brake k tot = k, k 0 + X H k tot = k, k 0 + X VR Motor with brake k tot = k B + X H or k tot = k + X B + X H k tot = k B + X VR or k tot = k + X B + X VR SEW encoder systems 3
3 Installation Extended motor versions EVA without forced cooling fan: 40 (.57) 30 (.8) 6 (0.24) 2.8 (0.) 50 (.7) G7 68 (2.68) 5 (3.74) 0 (0.3) 6 +0.05-0.5 3 20 k, k 0 X A Fig. 40: Extended motor versions with EVA without forced cooling fan 02555AXX all dimensions in mm (in) Motor type DT/DV X A 7 / 80 28 (5.04) 0 / 00 3 (5.6) 2 / 32S 26 (4.6) 32M / 60M 5 (6.26) 60L / 80 200 (7.87) 200 / 225 200 (7.87) The total motor length will then be calculated as follows: l tot = k, k 0 + X A 32 SEW encoder systems
Installation 3 Extended motor versions with forced cooling fan VR and EVA ( Fig. 40, page 32): g X A X S/VR k, k 0 X VR Fig. 4: Extended motor versions with forced cooling fan VR and EVA 02556AXX all dimensions in mm (in) Motor type DT/DV X A X S/VR X VR g 7 / 80 28 (5.04) 4 (3.70) 20 (.42) 50 (5.) 0 / 00 3 (5.6) 05 (4.3) 307 (2.0) 20 (7.) 2 / 32S 26 (4.6) 82 (3.23) 273 (0.75) 226 (8.0) The total motor length will then be calculated as follows: l tot = k, k 0 + X VR Extended motor versions forced cooling fans VS, V with EVA ( Fig. 40, page 32): g X A X S / VS, V k, k 0 X VS, V Fig. 42: Extended motor versions with forced cooling fans VS, V and EVA 02557AXX all dimensions in mm (in) Motor type DT/DV X A X S / VS, V X VS X V g 7 / 80 28 (5.04) 80 (3.5) 23 (.54) - 50 (5.) 0 / 00 3 (5.6) 4 (4.4) 332 (3.07) - 20 (7.) 2 / 32S 26 (4.6) 2 (4.76) 337 (3.27) - 226 (8.0) 32M / 60M 5 (6.26) 70 (2.76) - 33 (3.35) 285 (.22) 60L / 80 200 (7.87) 7 (2.80) - 405 (5.4) 342 (3.46) 200 / 225 200 (7.87) 70 (2.76) - 45 (6.34) 34 (5.5) The total motor length will then be calculated as follows: l tot = k, k 0 + X VS, V SEW encoder systems 33
3 Installation 3.6.3 Absolute encoder AVY The following dimension sheets show the extended motor versions resulting from the installation of the AVY absolute encoder. The extended versions are shown with and without forced cooling fan. Extended motor versions AVY with and without forced cooling fans VR, VS, V on CT/CV/DT/DV motors: VR VS / V ) ) g g k, k 0 X AVY m (3.3 ft) k, k 0 X AVY m (3.3 ft) X AVY + VR X AVY + VS, V ) Keep air intake clear Fig. 43: Extended motor versions CT/CV/DT/DV with AVY 0255AXX all dimensions in mm (in) Motor type CT/CV/DT/DV without forced cooling fan X AVY * Foot mounted motors must be supported! Extended motor versions AVY with forced cooling fan VR X AVY + VR with forced cooling fan VS X AVY + VS with forced cooling fan V X AVY + V 7* / 80 87 (7.36) 20 (.42) 23 (.54) - 50 (5.) 0* / 00 (7.52) 307 (2.0) 332 (3.07) - 20 (7.) 2 / 32S 85 (7.28) 273 (0.75) 337 (3.27) - 226 (8.0) 32M* / 60M 28 (8.58) - - 33 (3.35) 285 (.22) 60L* / 80 25 (0.20) - - 405 (5.4) 342 (3.46) 200 / 225 25 (0.20) - - 45 (6.34) 34 (5.5) g The total motor length will then be calculated as follows: without forced cooling fan k tot = k, k 0 + X AVY with forced cooling fan VR k tot = k, k 0 + X AVY+VR with forced cooling fan VS k tot = k, k 0 + X AVY+VS with forced cooling fan V k tot = k, k 0 + X AVY+V 34 SEW encoder systems
Installation 3 Extended motor versions AVY at DS/DY motors: without brake with brake g 5 k 6 ) g 4B g 6 g 3 g 6 g 3 k 0 k 5 k 7 m (3.3 ft) k 0 k 5 k 7 m (3.3 ft) ) Brake connection The dimension k 0 depends on the motor version, please observe the respective dimension sheet. Fig. 44: Extended motor versions DS/DY with AVY 02560AXX all dimensions in mm (in) Motor type k 5 k 6 k 7 g 3 g 4B g 5 g 6 DS56 6 (3.78) - 73 (2.87) - - DY7 26 (4.6) 27 (.06) 8 (4.65) 0 (3.8) 6 (0.63) 5 (2.32) DY0 33 (5.24) 3 (.22) 42 (5.5) 6 (3.78) 20 (0.7) 58 (2.28) DY2 33 (5.24) 30 (.8) 86 (7.32) (4.37) 20 (0.7) SEW encoder systems 35
3 Installation 3.6.4 Encoder mounting devices AVA The following dimension sheet shows the extended motor versions resulting from the installation of encoder mounting devices. Extended motor versions AVA on DS/DY motors: ) α M β e χ d b G7 s 2 k 6 ) Plugs with brake motors Fig. 45: Extended motor versions DS/DY with AVA 02632AXX all measurements in mm (in) Motor type b d e k 6 s 2 α β χ M DS56 36 (.42) 5 (0.20) -5 20-5 DY7 6 (2.40) 30 20 20 50 (.7) 6 (0.24) 68 (2.68) 5.5 M4 DY0 6 (2.72) (0.22) 0 3 20 - DY2 36 SEW encoder systems
Installation 3 3.7 Pre-fabricated cables SEW offers pre-fabricated cables for a convenient and secure connection of encoder systems to asynchronous AC motors and synchronous servomotors. It is necessary to differentiate between cables intended for fixed or trailing-cable installations. The cables are pre-fabricated in 40 inch ( m) steps to the required length. EST, ES2T, EVT DWIA MOVIDRIVE MDV60A MOVIDRIVE MDV60A 2 X2: Encoder X: MOVIDRIVE DWI ESS, ES2S, EVS, ESR, ES2R, EVR 2 + 3 ESC, ES2C, EVC Fig. 46: Pre-fabricated cable for encoder connection and incremental encoders 02547AXX APA2 DPAA DIPA DIPA MOVIDRIVE MOVIDYN MDR60A MAS/MKS5A MOVIDRIVE MDS60A MOVIDRIVE MDV60A 4 4 5 6 Fig. 47: Pre-fabricated cables for absolute encoders 02548AXX SEW encoder systems 37
3 Installation MOVIDYN MAS/MKS5A MOVIDRIVE MDS60A 7 + 8 Fig. 48: Pre-fabricated cable for resolvers 0254AXX Pre-fabricated cables for encoder connection Part number 84 344 7 Installation fixed installation For encoder with 5V encoder supply Line cross section Core colors EST, ES2T, EVT via DWIA ( Fig. 28) 4 2 0.25 mm 2 (AWG23) + 0.25 mm 2 (AWG23) A: yellow (YE) A: green (GN) B: red (RD) B: blue (BU) C: pink (PK) C: grey (GY) UB: white (WH) : brown (BN) sensor lead: violet (VT) Manufacturer and type Lapp, Unitronic Li2YCY (TP) Helukabel, Paar-Tronic-CY For inverters MOVIDRIVE MDV60A Connection at the DWIA at the inverter with -pin Sub D socket with -pin Sub D plug 38 SEW encoder systems
Installation 3 2 Pre-fabricated cables for incremental TTL and sin/cos encoders Part number 8 82 8 8 828 X Installation fixed installation trailing-cable installation For encoders EST, ES2T, EVT via DWIA and cable 84 344 7 ESS, ES2S, EVS, ESR, ES2R, EVR directly at the inverter Line cross section 4 2 0.25 mm 2 (AWG23) + 0.25 mm 2 (AWG23) Core colors A: yellow (YE) A: green (GN) B: red (RD) B: blue (BU) C: pink (PK) C: grey (GY) UB: white (WH) : brown (BN) sensor lead: violet (VT) Manufacturer and type Lapp, Unitronic Li2YCY (TP) Helukabel, Paar-Tronic-CY For inverters Connection to encoder / motor MOVIDRIVE MDV60A Lapp, Unitronic LiYCY Helukabel, Super-Paar-Tronic-C-PUR with wire end sleeve With EST, ES2T, EVT connect the violet core (VT) at the encoder to UB. With ESS, ES2S, EVS, ESR, ES2R, EVR cut off the violet wire (VT) of the cable on the encoder side. inverter / DWIA with -pin Sub D connector 3 Pre-fabricated cables for incremental HTL encoders Part number 8 32 4 8 3 6 Installation fixed installation trailing-cable installation For encoders ESC, ES2C, EVC directly at inverter Line cross section 5 0.25 mm 2 (AWG23) Core colors A: yellow (YE) B: red (RD) C: pink (PK) UB: white (WH) : brown (BN) Manufacturer and type Lapp, Unitronic LiYCY Helukabel, Tronic-CY For inverters Connection to encoder / motor inverter MOVIDRIVE MDV60A with core end sleeves with -pin Sub D connector Lapp, Unitronic FD CP Helukabel, Super-Tronic-C-PURö SEW encoder systems 3
3 Installation 4 Pre-fabricated cables for absolute encoder Part number 8 887 5 8 888 3 Installation fixed installation trailing-cable installation For encoder AVY Line cross section 3 2 0.25 mm 2 (AWG23) Core colors T+: pink (PK) T-: grey (GY) D+: yellow (YE) D-: green (GN) GND: brown (BN) U S : white (WH) Manufacturer and type Lapp, Unitronic Li2YCY (TP) Helukabel, Paar-Tronic-CY For inverters Connection at encoder / motor inverter Lapp, Unitronic FD CP (TP) Helukabel, Super-Paar-Tronic-C-PUR MOVIDYN MAS/MKS5A with option APA2 MOVIDRIVE MDS60A with option DPAA with 7-pin socket connector SPUC 7B FRAN with core end sleeves 5 Pre-fabricated cables for absolute encoders Part number 8 2 4 8 30 8 Installation fixed installation trailing-cable installation For encoder AVY Line cross section 3 2 0.25 mm 2 (AWG23) Core colors T+: pink (PK) T-: grey (GY) D+: yellow (YE) D-: green (GN) GND: brown (BN) U S : white (WH) Manufacturer and type Lapp, Unitronic Li2YCY (TP) Helukabel, Paar-Tronic-CY For inverters Connection to encoder / motor inverter MOVIDRIVE MDS60A with option DIPA with 7-pin plug connector SPUC 7B FRAN with -pin Sub D connector Lapp, Unitronic FD CP (TP) Helukabel, Super-Paar-Tronic-C-PUR 40 SEW encoder systems
Installation 3 6 Pre-fabricated cables for absolute encoders with connection of sine signals Part number 8 80 5 8 8 3 Installation fixed installation trailing-cable installation For encoders AVY Line cross section 5 2 0.25 mm 2 (AWG23) Core colors T+: pink (PK) T-: grey (GY) D+: black (BK) D-: violet (VT) GND: brown (BN) U S : white (WH) A: yellow (YE) A: green (GN) B: red (RD) B: blue (BU) Manufacturer and type Lapp, Unitronic Li2YCY (TP) Helukabel, Paar-Tronic-CY For inverters Connection to encoder / motor inverter MOVIDRIVE MDV60A with option DIPA with 7-pin socket plug SPUC 7B FRAN with two -pin Sub D connectors Lapp, Unitronic FD CP (TP) Helukabel, Super-Paar-Tronic-C-PUR SEW encoder systems 4
3 Installation 7 Pre-fabricated cables for resolvers in motor DS56 Part number 8 672 4 8 744 5 Installation fixed installation trailing-cable installation For resolver in motor DS56 Line cross section 4 2 0.25 mm 2 (AWG23) Core colors Ref.+: pink (PK) Ref.-: grey (GY) cos+: red (RD) cos-: blue (BU) sin+: yellow (YE) sin-: green (GN) TF/TH: white (WH) TF/TH: brown (BN) Manufacturer and type Lapp, Unitronic Li2YCY (TP) Helukabel, Paar-Tronic-CY For inverters Connection to resolver / motor inverter MOVIDYN MAS/MKS5A Lapp, Unitronic FD CP (TP) Helukabel, Super-Paar-Tronic-C-PUR with resolver connector (Intercontec, type ASTA02NN00 0 000 5 000) with core end sleeves Part number 8 27 8 8 28 6 Installation fixed installation trailing-cable installation For resolvers in motor DS56 Line cross section 4 2 0.25 mm 2 (AWG23) Core colors Ref.+: pink (PK) Ref.-: grey (GY) cos+: red (RD) cos-: blue (BU) sin+: yellow (YE) sin-: green (GN) TF/TH: white (WH) TF/TH: brown (BN) Manufacturer and type Lapp, Unitronic Li2YCY (TP) Helukabel, Paar-Tronic-CY For inverters Connection to resolver / motor inverter MOVIDRIVE MDS60A Lapp, Unitronic FD CP (TP) Helukabel, Super-Paar-Tronic-C-PUR with resolver connector (Intercontec, type ASTA02NN00 0 000 5 000) with -pin Sub D connector 42 SEW encoder systems
Installation 3 8 Pre-fabricated cables for resolvers in motors DY7...2 Part number 8 632 5 8 743 7 Installation fixed installation trailing-cable installation For resolvers in motor DY7...2 Line cross section 4 2 0.25 mm 2 (AWG23) Core colors Ref.+: pink (PK) Ref.-: grey (GY) cos+: red (RD) cos-: blue (BU) sin+: yellow (YE) sin-: green (GN) TF/TH: white (WH) TF/TH: brown (BN) Manufacturer and type Lapp, Unitronic Li2YCY (TP) Helukabel, Paar-Tronic-CY For inverters Connection to resolver / motor inverter MOVIDYN MAS/MKS5A Lapp, Unitronic FD CP (TP) Helukabel, Super-Paar-Tronic-C-PUR with resolver connector (Framatome Souriou, type GN-DMS2-2S) with core end sleeves Part number 8 827 8 82 3 Installation fixed installation trailing-cable installation For resolver in motor DY7...2 Line cross section 4 2 0.25 mm 2 (AWG23) Core colors Ref.+: pink (PK) Ref.-: grey (GY) cos+: red (RD) cos-: blue (BU) sin+: yellow (YE) sin-: green (GN) TF/TH: white (WH) TF/TH: brown (BN) Manufacturer and type Lapp, Unitronic Li2YCY (TP) Helukabel, Paar-Tronic-CY For inverter Connection to resolver / motor inverter MOVIDRIVE MDS60A Lapp, Unitronic FD CP (TP) Helukabel, Super-Paar-Tronic-C-PUR with resolver connector (Framatome Souriou, type GN-DMS2-2S) with -pin Sub D connector Pre-fabricated cables for resolvers in motors DS56 and DY7...2 Part number 8 82 8 8 828 X Installation fixed installation trailing-cable installation For resolver in motor DS56 and DY7...2 Line cross section 4 2 0.25 mm 2 (AWG23) + 0.25 mm 2 (AWG23) Core colors Ref.+: pink (PK) Ref.-: grey (GY) cos+: red (RD) cos-: blue (BU) sin+: yellow (YE) sin-: green (GN) TF/TH: white (WH) TF/TH: brown (BN) Manufacturer and type Lapp, Unitronic Li2YCY (TP) Helukabel, Paar-Tronic-CY For inverter Connection to resolver / motor inverter MOVIDRIVE MDS60A Lapp, Unitronic FD CP (TP) Helukabel, Super-Paar-Tronic-C-PUR with core end sleeves, cut off the violet wire (VT) of the cable in the terminal box with -pin Sub D connector SEW encoder systems 43
We are available, wherever you need us. Worldwide. SEW-EURODRIVE right around the globe is your competent partner in matters of power transmission with manufacturing and assembly plants in most major industrial countries. SEW-EURODRIVE GmbH & Co P.O.Box 30 23 D-76642 Bruchsal/Germany Tel. +4-725-75-0 Fax +4-725-75-70 Telex 7 822 3 http://www.sew-eurodrive.com sew@sew-eurodrive.com