7 Prefabricated Cables
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- Jeffery Douglas
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1 Overview Overview SEW-EURODRIVE offers cable sets and prefabricated cables for straightforward and fault-free connection of various system components to MOVIDRIVE. The cables are pre-fabricated in 1 m steps to the required length. It is necessary to differentiate between whether the cables are intended for fixed routing or for cable carrier applications. 1. Cable sets for DC link connection MDR MDX 2. Motor cables and extension cables for connecting CM motors 3. Motor cables and extension cables for connecting DS, CMD and CMP motors. 4. Connection to ///DER11B: Encoder cable and extensions cable (Hiperface, incremental encoder), resolver cable and extension cable in plug and terminal box design for motors. 7.2 Cable sets for DC link connection MDR MDX Description SEW-EURODRIVE strongly recommends using the cable sets listed in the table below. These cable sets offer the appropriate dielectric strength and are also color-coded. Color coding is necessary because cross-polarity and ground faults could cause irreparable damage to the connected equipment. The length of the cables restricts the DC link connection to the permitted length of 5 m. They can also be cut to length by the customer for connecting several units. The lugs for connection to the regenerative power supply unit and an inverter are supplied with the cable set. Use commercially available cable lugs to connect other inverters. In this case, connect inverters in star configuration to the regenerative power supply unit. Use a bus bar subdistributor if the DC link terminals of the regenerative power supply unit are not sufficient Installation type Only fixed routing is possible. Cable set type DCP12A DCP13A DCP15A DCP16A Part number For connecting MOVIDRIVE System Manual MOVIDRIVE MDX60B/61B
2 CM motor cables with connector on motor end CM motor cables with connector on motor end Motor cables: mm CM..SM51/ mm CM..SM52/ mm Fixed installation CM..SM54/ mm X CM..SM56/ mm CM..SM59/ mm CM..SM51/ mm CM..SM52/ mm Cable carrier installation CM..SM54/ mm CM..SM56/ mm CM..SM59/ Extension cables: mm CM..SM51/ mm CM..SM52/ mm Fixed installation CM..SM54/ mm CM..SM56/ mm X CM..SM59/ mm CM..SM51/ mm CM..SM52/ mm Cable carrier installation CM..SM54/ mm CM..SM56/ mm CM..SM59/59 System Manual MOVIDRIVE MDX60B/61B 167
3 CM brakemotor cables with connector on motor end 7.4 CM brakemotor cables with connector on motor end Motor cables: mm mm CM..BR SB51/ mm mm CM..BR SB52/ mm mm Fixed installation CM..BR SB54/ mm mm CM..BR SB56/ mm mm CM..BR SB59/ mm mm CM..BR SB51/ mm mm CM..BR SB52/ mm mm Cable carrier installation CM..BR SB54/ mm mm CM..BR SB56/ mm mm CM..BR SB59/ Extension cables: mm mm X CM..BR SB51/ mm mm CM..BR SB52/ mm mm Fixed installation CM..BR SB54/ mm mm CM..BR SB56/ mm mm CM..BR SB59/ mm mm CM..BR SB51/ mm mm CM..BR SB52/ mm mm X Cable carrier installation CM..BR SB54/ mm mm CM..BR SB56/ mm mm CM..BR SB59/ System Manual MOVIDRIVE MDX60B/61B
4 CMD/CMP motor cables with connector on motor end CMD/CMP motor cables with connector on motor end Motor cables: mm CMD.. / CMP.. SM mm Fixed installation CMD.. / CMP.. SM mm CMD.. / CMP.. SM mm CMD.. / CMP.. SM mm Cable carrier installation CMD.. / CMP.. SM mm CMD.. / CMP.. SM Extension cables: mm CMD.. / CMP.. SM mm Cable carrier installation CMD.. / CMP.. SM mm CMD.. / CMP.. SM CMP brakemotor cables for BP brake with connector at motor end Brakemotor cables: mm mm SB mm mm SB mm mm SB14 Fixed installation 4 6 mm mm SBB mm mm SBB mm mm SBB mm mm SB mm mm SB mm mm Cable carrier installation SB mm mm SBB mm mm SBB mm mm SBB16 System Manual MOVIDRIVE MDX60B/61B 169
5 CMP brakemotor cables for BY brake with connector at motor end Extension cables: mm mm SB mm mm SB mm mm Cable carrier installation SB mm mm SBB mm mm SBB mm mm SBB CMP brakemotor cables for BY brake with connector at motor end Brakemotor cables: mm mm SB mm mm SB mm mm SB14 Fixed installation 4 6 mm mm SBB mm mm SBB mm mm SBB mm mm SB mm mm SB mm mm Cable carrier installation SB mm mm SBB mm mm SBB mm mm SBB Extension cables: mm mm SB mm mm SB mm mm Cable carrier installation SB mm mm SBB mm mm SBB mm mm SBB System Manual MOVIDRIVE MDX60B/61B
6 Encoder cable selection: Meaning of the symbols Encoder cable selection: Meaning of the symbols The connection cables are assigned a part number and a symbol. The symbols have the following meaning: Symbol Meaning Connection cable connector connector for fixed installation Extension connection cable connector connector for fixed installation Connection cable connector connector for cable carrier installation Extension connection cable connector connector for cable carrier installation Connection cable connector terminal box for fixed installation Connection cable connector terminal box for cable carrier installation Connection cable connector Y connector for fixed installation Connection cable connector Y connector for cable carrier installation Connection cable connector connector with crossed A/B track for reversing the direction of rotation (for fixed installation) Connection cable connector encoder connection cover for fixed installation Connection cable connector encoder connection cover for cable carrier installation Encoder connection via plug connector Encoder connection via encoder terminal strip Encoder connection via encoder connection cover Connection via plug connector on the motor side Connection via terminal box on the motor side Connection via encoder connection cover on the motor side System Manual MOVIDRIVE MDX60B/61B 171
7 Encoder cables for DR motors on X15 // 7.9 Encoder cables for DR motors on X15 // DR DR ES7S, ES7R, AS7W ES7S, ES7R, AS7W ES7C, AS7Y EG7S, EG7R, AG7W EG7S, EG7R, AG7W EG7C, AG7Y DR DR ES7S, ES7R, AS7W EG7S, EG7R, AG7W DR DR ES7C EG7C HTL/TTL X (DWE12B) 9 1 HTL/TTL (DWE12B) X X HTL HTL DIP11B DIP11B DR DR ES7C EG7C DR EH7S DR DR DIP11B AS7Y AG7Y DR AH7Y For the individual wiring diagrams, refer to the "Installation" chapter in the MOVIDRIVE MDX60B/61B operating instructions. 172 System Manual MOVIDRIVE MDX60B/61B
8 Encoder cables for DR motors on X15 // Required prefabricated cables Part number: or Cable with D-sub 15 plug connector and encoder connection cover: Part number or Cable with D-sub 15 plug connector and conductor end sleeves: Encoder cables Motor size Encoder type Installation Part number DR DR DR315 ES7S, ES7R, ES7C, AS7W, AS7Y EG7S, EG7R, EG7C, AG7W, AG7Y, AH7Y DR DR DR315 ES7S, ES7R, ES7C, AS7W, AS7Y EG7S, EG7R, EG7C, AG7W, AG7Y, AH7Y System Manual MOVIDRIVE MDX60B/61B 173
9 Encoder cables for DR motors on X15 // Part number: Cable with encoder connection cover and M23 plug connector: Part number: Cable with conductor end sleeves and M23 plug connector: Part number: or Optional: Extension cable with M23 plug connector on both sides: Part number: Cable with M23 plug connector and D-sub 15 plug connector: Encoder cables Motor size Encoder type Installation Part number DR DR ES7S, ES7R, ES7C, AS7W, AS7Y, EG7S, EG7R, EG7C, AG7W, AG7Y System Manual MOVIDRIVE MDX60B/61B
10 Encoder cables for DR motors on X15 // 7 Part number: Cable with D-sub 9 plug connector and encoder connection cover: Part number: Cable with D-sub 9 plug connector and conductor end sleeves: Part number DWE12B option, interface adapter HTL TTL (length: 1 m): Encoder cables Motor size Encoder type Installation Part number DR DR ES7C, EG7C, (DWE12B) System Manual MOVIDRIVE MDX60B/61B 175
11 Encoder cables for DR motors on X15 // Part number: Possibility 1: Cable with encoder connection cover and M23 plug connector: Part number: Cable with M23 plug connector and conductor end sleeves: Part number: Extension cable with M23 plug connector on both sides: Part number: or Extension cable with M23 plug connector and D-sub 9 plug connector: Part number: DWE12B option, interface adapter HTL TTL (length: 1 m): 176 System Manual MOVIDRIVE MDX60B/61B
12 Encoder cables for DR motors on X15 // 7 Encoder cables Motor size Encoder type Installation Part number DR DR ES7C, EG7C, (DWE12B) Part number: or Cable with M23 plug connector and D-sub 15 plug connector: Encoder cables Motor size Encoder type Installation Part number DR315 EH7S System Manual MOVIDRIVE MDX60B/61B 177
13 Encoder cables for DR motors on X15 // Part number: or Possibility 1: Y-cable with D-sub 15 plug connector, D-sub 9 plug connector and encoder connection cover: Part number: or Possibility 2: Y-cable with D-sub 15 plug connector, D-sub 9 plug connector and conductor end sleeves: Encoder cables Motor size Encoder type Installation Part number DR DR DR315 AS7Y AG7Y AH7Y System Manual MOVIDRIVE MDX60B/61B
14 Encoder cable for DT/DV/CMP, CM, (DS) motors on X15 / Encoder cable for DT/DV/CMP, CM, (DS) motors on X15 / and DS, CM CMD, CMP DT(E)/DV(E) AF1H, AK0H, AS1H, AS3H, AS4H, EF1H, EK0H, ES1H, ES3H, ES4H, EV1H, AV1H CM AS1H, ES1H DS AS1H, ES1H Hiperface Hiperface Hiperface Hiperface X TTL Sin/Cos HTL/TTL (DWE12B) HTL X1 DWI11A X2 DWI11A TTL/5V DWI11A X2: Encoder X1: MOVIDRIVE Sin/Cos X62 DIP11B SSI AV1Y X DIP11B X X DT(E)/DV(E) edt/edv DR63 ES1S, ES2S, EV1S, EV2S, EH1S,ES1R, ES2R, EV1R, EV2R, EH1R DT(E)/DV(E), ES1C, ES2C, edt/edv EV1C, EH1C, DR63 EV2C DT(E)/DV(E), ES1T, ES2T, edt/edv EV1T, EV2T, DR63 EH1T DT(E)/DV(E), + DIP11B AV1Y DR For the individual wiring diagrams, refer to the section "Installation" in the MOVIDRIVE MDX60B/61B operating instructions. When combining SSI or HTL encoders with the multi-encoder card, refer to the "MOVIDRIVE Multi-Encoder Card" manual. System Manual MOVIDRIVE MDX60B/61B 179
15 Encoder cable for DT/DV/CMP, CM, (DS) motors on X15 / Part number: or Cable for encoder connection with plug connector on motor end. Part number: or Extension cable for encoder connection with plug connector on motor end. Encoder cable Motor series Encoder type Installation Part number DS/CM/CMD/CMP/DT/ DV/DT(E)/DV(E) motors AF1H, AK0H, AS1H, AS3H, AS4H, EF1H, EK0H, ES1H, ES3H, ES4H, EV1H, AV1H Part number: or Cable for encoder connection with terminal box connection on motor end. Encoder cable Motor series Encoder type Installation Part number CM motors AS1H, ES1H, AF1H, EF1H System Manual MOVIDRIVE MDX60B/61B
16 Encoder cable for DT/DV/CMP, CM, (DS) motors on X15 / 7 Part number: or Cable for encoder connection with terminal box connection on motor end. Encoder cable Motor series Encoder type Installation Part number DS motors AS1H, ES1H, AF1H, EF1H Part number: or Cable for encoder connection with terminal box connection on motor end. Encoder cable Motor series Encoder type Installation Part number DT(E)/DV(E)//DR motors ES1S, ES2S, EV1S, EV2S, EH1S, ES1R, ES2R, EV1R, EV2R, EH1R System Manual MOVIDRIVE MDX60B/61B 181
17 Encoder cable for DT/DV/CMP, CM, (DS) motors on X15 / Part number: Cable (option DWE12B, interface adapter HTL TTL) to connect push-pull HTL encoders at X15 of the /21B option ( chapter "DWE11B/12B interface adapter option"). DWE12B option (Connection of push-pull HTL encoders) Part number: or X Cable for push-pull HTL encoder connection with terminal box connection on motor end. Push-pull HTL encoders ES1C, ES2C, EV1C, EV2C, EH1C DT(E)/DV(E)/DR motors X 182 System Manual MOVIDRIVE MDX60B/61B
18 Encoder cable for DT/DV/CMP, CM, (DS) motors on X15 / 7 Part number: or X Cable to connect an external DC 5 V TTL encoder with terminal box connection on the motor end to the DC 5 V encoder power supply DWI11A. DC 5 V TTL sensors ES1T, ES2T, EV1T, EV2T, EH1T DWI11A X X Part number: Cable to connect the DC 5 V encoder power supply type DWI11A via plug connector. /21B X15 DWI11A X System Manual MOVIDRIVE MDX60B/61B 183
19 Encoder cable for DT/DV/CMP, CM, (DS) motors on X15 / Part number: or Y cable to connect the AV1Y absolute encoder with plug connector on the motor side. The following encoder tracks are evaluated with the Y cable: SSI track of the AV1Y absolute encoder and at DIP11B/ X62 sin/cos track of the AV1Y absolute encoder at X15 X15 AV1Y and DIP11B/ X Part number: Extension cable to connect the AV1Y absolute encoder with plug connector on the motor end. DT(E)/DV(E)/DR motors AV1Y System Manual MOVIDRIVE MDX60B/61B
20 Encoder cables for distance encoders on X14, / DER11B / Encoder cables for distance encoders on X14, / DER11B / AV1H EV1S, EV1R EV1T Ex7S, Ex7R, Ax7W, Ex7C*, Ax7Y DER11B Hiperface X14 DER11B/ / Hiperface X14 DER11B/ / TTL, Sin/Cos X14 DER11B/ X1 DWI11A DWI11A X2: Encoder X1: MOVIDRIVE X2 DWI11A TTL/5V X X X X14 DER11B/ / X14 X14 DER11B/ DER11B X X14 DER11B/ / X42 DRS11B X X DRS11B Ex7S, Ex7R, Ax7W, Ex7C*, Ax7Y INFORMATION * ES7C and EG7C may only be used in connection with the multi-encoder card. For the individual wiring diagrams, refer to the "Installation" chapter in the MOVIDRIVE MDX60B/61B operating instructions. System Manual MOVIDRIVE MDX60B/61B 185
21 Encoder cables for distance encoders on X14, / DER11B / Part number: or Cable to connect external encoders via plug connectors. Part number: or Extension cable to connect external encoders via plug connectors / DER11B / X14 AV1H, AS1H, ES1H, AF1H, EF1H Part number: or Cable to connect external encoders via encoder terminal strip. / DER11B / DEU21 B X14 sin/cos encoder System Manual MOVIDRIVE MDX60B/61B
22 Encoder cables for distance encoders on X14, / DER11B / 7 Part number: Cable to connect the DC 5 V encoder power supply type DWI11A via plug connector. / DER11B / DEU21 B X14 DWI11A X Part number: or X Cable to connect an external DC 5 V TTL sensor to the DC 5 V encoder power supply type DWI11A via encoder terminal strip DC 5 V TTL sensor DWI11A X X Part number: Cable to connect a master/slave connection. / DER11B / X14 / DER11B / X System Manual MOVIDRIVE MDX60B/61B 187
23 Encoder cables for distance encoders on X14, / DER11B / Part number: or Cable to connect the encoder simulation (/DER11B:X14) of the master to terminal X42 of option DRS11B. / DER11B / X14 DRS11B X42 (master and slave turn in the same direction) / DER11B / X14 DRS11B X42 (master and slave turn in opposite directions) Part number: or Cable with D-sub 15 plug connector and encoder connection cover: Encoder cables Encoder type Installation Part number ES7S, ES7R, ES7C, AS7W, AS7Y EG7S, EG7R, EG7C, AG7W, AG7Y, System Manual MOVIDRIVE MDX60B/61B
24 Encoder cables for distance encoders on X14, / DER11B / 7 Part number: Cable with encoder connection cover and M23 plug connector: Part number: or Optional: Extension cable with M23 plug connector on both sides: Part number: or Cable with M23 plug connector and D-sub 15 plug connector: Encoder cables Encoder type Installation Part number ES7S, ES7R, ES7C, AS7W, AS7Y, EG7S, EG7R, EG7C, AG7W, AG7Y System Manual MOVIDRIVE MDX60B/61B 189
25 Encoder cables for resolvers on X15 DER11B 7.12 Encoder cables for resolvers on X15 DER11B 9 1 X X DER11B RH1M/L RH1M/L RH1M/L X62 DIP11B SSI X DIP11B RH1M/L AV1Y DS, CM, CMD DER11B RH1M, RH1L CM DER11B RH1M, RH1L DS DER11B RH1M, RH1L DS, DIP11B CM RH1M, RH1L For the individual wiring diagrams, refer to the "Installation" chapter in the MOVIDRIVE MDX60B/61B operating instructions. 190 System Manual MOVIDRIVE MDX60B/61B
26 Encoder cables for resolvers on X15 DER11B 7 Part number: or Cable to connect resolvers RH1M / RH1L with plug connector connection on the motor side to DS, CM, CMD or CMP motors. Part number: or Extension cable to connect resolvers RH1M / RH1L with plug connector connection on the motor side to DS, CM, CMD or CMP motors DER11B X15 DS/CM/CMD/CMP motors with RH1M/RH1L System Manual MOVIDRIVE MDX60B/61B 191
27 Encoder cables for resolvers on X15 DER11B Part numbers: For CM motors: or For DS motors: or Cable to connect resolvers RH1M / RH1L with terminal box connection on the motor side to CM and DS motors DER11B X15 CM motors with RH1M/RH1L DER11B X15 DS motors with RH1M/RH1L Part number: or CM and DS motors with integrated resolver: Additional cable to connect the AV1Y absolute encoder with plug connector connection on the motor side to DIP11B X62. DS/CM motors with AV1Y DIP11B X System Manual MOVIDRIVE MDX60B/61B
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