SL100 One for Virtually Any Plasma Cutting System! Total Plasma Cutting Flexibility Available With Our Quick Change Connector! Automated Systems Replacement Plasma Cutting
The Revolution in Plasma es Has Begun Introducing the First Universal Plasma! The 1 RPT torch is the first plasma cutting torch that performs with virtually all plasma cutting power supplies. The 1 works with high frequency start systems, CD start systems, touch start systems and moving parts (blow back) start systems. Install the 1 on your current plasma power supply and you immediately benefit from the latest in high performance torch technology available today. Important Features Include: New Phenolic Position Tube With a new, innovative, easy-to-remove 2 pitch gear rack, the phenolic positioning tube can easily be adapted to any 1-/8 torch holder. If manual torch position is required, the use of the gear rack will complete the task. Simply remove the gear rack from the positioning tube if not needed. Precision Engineered Consumable Parts The 1 RPT torch introduces a completely new tip technology. Total gas management is an integral part of the tip design. Each tip is uniquely tuned to optimize cut performance at its rated cutting current, thus there is no longer a requirement for a gas distributor or a swing ring in the torch. The result is precision gas management, longer consumable parts life and better cut performance across the entire range of 1 tips. Extended or Protected Consumable Parts We designed our consumable parts to adapt to your cutting style. By simply changing the shield cap, you can have either: An Extended Tip for greater visibility, improved control and precision cutting at any power level. A Protected Tip for improved parts life New, Improved Leads 1 Unshielded Leads on the SL100 mechanized torches are lightweight, extremely flexible and tough the ideal combination of durability and ease of use. Shielded leads are available for use on dedicated shielded systems. (Advanced Connector) Quick Disconnect Option Our new quick disconnect design brings extra flexibility to any plasma system. Imagine being able to change out a damaged plasma cutting torch, easily convert from a machine to a hand torch operation, or simply put on a different size torch all in the matter of a few seconds and not have to use any tools to complete the task! s for Improved Versatility You can add substantial flexibility and versatility to your cutting operations with the use of s. Quick Disconnect s, in 15 ft., 25 ft. and 50 ft. lengths, make it easy and efficient to add or subtract lead length according to the job requirements. 1 RPT torch and connector are patent pending. 2 THERMAL DYNAMICS www.thermal-dynamics.com Thermal Dynamics Corp., 2002
Selecting the Right Package for Your Needs... 1 2 1 and Leads Selection Chart 1 (pg. 4) gives you all the information to select the right torch. Select the following: Standard or Shielded RPT (O2B) or Lead Length s (optional) Options Note: Lead extensions can only be used with connections. Options 2 Selection The diagrams below show the different torch connections with remote connection options. Select the appropriate from Chart 2 (pg. 5). If you selected a torch with the, you will also need an Receptacle Adapter (see Chart 1). Spare Parts Selection From Chart (pg. 6), select an RPT Spare Parts Kit or specific consumable parts that best suit your cutting requirements. Standard RPT A B 1 2 RPT (O2B) Interface Adapter 7-452 (included w/ torch) (Note: control is either 7-460 Pendant or is user supplied.) (Note: control is either 7-460 Pendant or is user supplied.) 1 Shielded 2 Standard/Shielded Standard Interface Adapter (Cat. #7-474) 4 Standard/Shielded Interface Adapter 7-452
1 and Lead Selection Listed below are the and Lead selection charts for the SL100 Machine 1 RPT torch. ORDERING INFORMATION Machine A SL100 Medium/Heavy Duty 0-100 Amps CAT NO. Standard Standard RPT (O2B) DESCRIPTION A CAT NO. Shielded 1 Standard RPT (O2B) DESCRIPTION & Leads & Leads SL100 Machine (Fiberglass Tube w/ Rack) 7-5209 SL100, 180, 25 (7.6m) /Leads 7-5210 SL100, 180, 50 (15.2m) /Leads Interface Adapter 7-452 included with torch. SL100 Machine Shielded (Fiberglass Tube w/ Rack) 7-5211 SL100, 180, 25 (7.6m) /Leads 7-5212 SL100, 180, 50 (15.2m) /Leads Interface Adapter 7-452 included with torch. B B & Leads & Leads SL100 Machine w/ (Fiberglass Tube w/ Rack) 7-521 SL100, 180, 5 (1.5m) /Leads 7-5214 SL100, 180, 10 (.0m) /Leads 7-5215 SL100, 180, 25 (7.6m) /Leads 7-5216 SL100, 180, 50 (15.2m) /Leads Adapter 7-5207 Receptacle Connector SL100 Machine w/ Shielded (Fiberglass Tube w/ Rack) 7-5219 SL100 1, 180, 5 (1.5m) /Leads 7-5220 SL100 1, 180, 10 (.0m) /Leads 7-5221 SL100 1, 180, 25 (7.6m) /Leads 7-5222 SL100 1, 180, 50 (15.2m) /Leads Adapter Shielded 7-472 Receptacle Connector * This receptacle adapter is required for each power supply using an torch connection. This is connected to the torch adapter kit specific to each power supply. s 2 s - Standard 7-7544 15 (4.5m) 7-7545 25 (7.6m) 7-7552 50 (15.2m) Mechanized s Interface Connectors 7-474 Interface Adapter Provides an optional remote interface connection to allow the use of any remote control. Can be placed anywhere between the connection or and Adapter. 7-452 Pendant Interface Kit Interfaces into any torch adapter kit to allow the use of a Pendant (7-460) on any Mechanized torch system. 7-460 Pendant 9-5651 25 ft. CNC Cable 9-5652 50 ft. CNC Cable * This receptacle adapter is required for each power supply using an torch connection. This is connected to the torch adapter kit specific to each power supply. s 2 s - Standard 7-7854 25 (7.6m) 7-7855 50 (15.2m) Mechanized Options Interface Connectors 7-452 Pendant Interface Kit Interfaces into any torch adapter kit to allow the use of a Pendant (7-460) on any Mechanized torch system. 7-460 Pendant 9-5651 25 ft. CNC Cable 9-5652 50 ft. CNC Cable NOTES: (1) It is only recommended to install shielded torches onto a shielded ready system. Installation onto a non-shielded system may result in reduced performance. Installing a shielded torch on to a shielded system requires the shield connections to be terminated to a proper shield termination or earth ground point. (2) Lead extensions are available for torches with connections. It is suggested that the total lead length including torch and extension(s) not exceed the maximum lead length specified by the power supply manufacturer. call 1-800-752-7621 for more information 4
The Revolution in Plasma es Has Begun s The model of the plasma cutting system must be known to determine the adapter kit required. Manufacturer Model Catalog Number 2 the Machine 1 RPT torch. Selection Listed below is the selection charts for Manufacturer Model Catalog Number PCS-4 7-425 PCS-5, PCS-80, PCS-90 7-45 CEBORA 50 7-48 LINCOLN Pro-Cut 60 7-41 MARQUETTE 12/150 7-476 CENTURY 82020*, 82050 * 7-476 MO 2020*, 2050 * 7-476 SC-60P 7-42 MRAT-70 7-47 DAYTON W722A*, 5Z01B * 7-476 HARRIS ESAB (yellow) PCM-SMi, 500i, 625i, PCS-4 7-425 PCS-5, 80, 90 7-45 ESP-100i 7-426 PCM-750i, 875, 1000i, 1125 7-429 Sidewinder 0, 55, 105 7-44 cut 650, 875, 1125, 1250, 1500 7-462 System 50, 65, 100 7-49 Smoothcut 0, 625 7-425 Smoothcut 50 (single gas), 100 7-426 Smoothcut 50 (dual gas) 7-428 Smoothcut II 5A, 60A, 100A 7-427 Fab Shop 7-440 Cybercut 2050* 7-457 HYPERTHERM Max 40, HT 40 (H/F Start) 7-40 Max 70, Max 80, Max 100 w/wo Q.D. Max 42*, 4 *, 40cs * 7-454 powermax 600*, 800 *, 900 * powermax 1100* 7-455 powermax 1000*, 1250 * 7-461 Max 40cs* (wo/ Q.D.) 7-476 powermax 80* 7-477 SR-45i 7-451 L TEC (green) PCM-1, SMi, 2i/4i, VPi 7-425 PCM-500i, 625i, PCS-80i PCM-50A, 70, 80, 52i/54i, 82i/84i 7-426 ESP-100i, PCM-50, PCM-100 (Single Gas) PCM-50, PCM-100 (Dual Gas) PCS-40 7-40 PCM-750i, 1000i 7-45 PCM-101 7-46 Plazcut 60/Zipcut 7-42 Spectrum 250D, 500, 750 7-4 Spectrum 700, 1000, 1250, PLUS 7-40 Spectrum 080* 7-456 Spectrum 650*, 701 *, 2050 * 7-457 Spectrum 00* 7-476 Spectrum 75* 7-477 MULTIQUIP MQ PCX50SS 7-47 Omnicut 75 7-48 PCA-0/60, 65 7-441 OTC Panasonic D-5000, D-7000 7-47 P-TRON P-Tron 75, 100 7-47 POWCON Starcut 7-40 SMITH SPC-0, 20-50, 40-80 7-442 SNAP-ON YA-220*, YA-5550 * 7-476 SOLAR SOL 2020* (118-009, 118-010), SOL 2050 * (118-015,118-016) 7-476 THERMAL DYNAMICS PAK XR, 5XT, 5XR, 6XR, 7XR, 625XR, 750XR 7-446 PAK 8XR, 10XR, 1000XR, 1250XR, 7-44 PakMaster 75, 100 PakMaster 50XL/XLP, 75XL/XLP, 100XL/XLP 7-447 CUTMASTER 50, 75, 80XL, 100 PakMaster 25, 8XL, EconoPAK 25 7-44 Drag-Gun 8, PAK 4Xi, 6Xi PAK 2XT, Dynapak 110 PakMaster 50 w/ Smart (Q.D.) 7-445 EconoPAK 50 7-449 EconoPAK 100 7-450 PAK 5 7-444 PAK 10 7-46 *Non-HF Systems. NOTES: Each includes connection fitting, electrical connectors and installation instruction sheets for the selected power supply. CEBORA is a registered trademark of Cebora S.p.A.; DAIHEN is a registered trademark of Daihen Inc.; ESAB and L-TEC are registered trademarks of ESAB AB; HARRIS and LINCOLN are registered trademarks of Lincoln Electric Co.; HOBART is a registered trademark of Hobart Brothers Co.; HYPERTHERM, Max and powermax are registered trademarks of Hypertherm, Inc.; MILLER and Spectrum are registered trademarks of Miller Electric Mfg. Co.; MULTIQUIP is a registered trademark of Multiquip, Inc.; NU-TECSYS is a registered trademark of Nu-Tecsys, Inc.; P-TRON is a registered trademark of P-Tron Plasma/Tech Systems; SMITH is a registered trademark of Smith Equipment Co.; INNERLOGIC is a trademark of Innerlogic; THERMAL DYNAMICS, PAK, CUTMASTER, PakMaster, EconoPAK, Dynapak and Drag-Gun are registered trademarks of Thermal Dynamics Corp. call 1-800-752-7621 for more information 5
The Revolution in Plasma es Has Begun ORDERING INFORMATION Spare Parts Selection Description Cat. No. 1TORCH CONSUMABLES / PARTS SL100 1 Mechanized Parts O-Ring 8-487 O-Ring 8-486 Electrode, MaximumLife 9-8215 Start Cartridge 9-821 Tip, 40A, Cutting 9-8208 Tip, 50/55A, Cutting 9-8209 Tip, 60A, Cutting 9-8210 Tip, 70A, Cutting 9-821 Tip, 80A, Cutting 9-8211 Tip, 90/100A, Cutting 9-8212 Tip,A, (40A) Gouging 9-8225 Tip, B, Gouging 9-8226 Tip, C, Gouging 9-8227 Tip, D, Gouging 9-8228 Shield Cup 9-8218 Shield Cup Body, MaximumLife 9-827 Shield Cap, Mach, 50-60A 9-828 Shield Cap, Mach, 70-100A 9-829 Shield Cap, Deflector 9-824 Shield Cap, Gouging 9-8241 Ohmic Clip 9-8224 Spare Parts Kit, 40 Amp 5-2551 Spare Parts Kit, 50/55 Amp 5-2552 Spare Parts Kit, 60 Amp 5-255 Spare Parts Kit, 70 Amp 5-2554 Spare Parts Kit, 80 Amp 5-2555 Spare Parts Kit, 90/100 Amp 5-2556 Ohmic Clip (Note: All Spare Parts Kits include ten (10) Tips, five (5) Electrodes and one (1) Start Cartridge.) Product Description Catalog No. Product Description Catalog No. Product Description Catalog No. ACCESSORIES ACCESSORIES (cont.) ACCESSORIES (cont.) Single Stage Air Filter 7-7507 Pendant, 7-460 20 ft. (6.1m) Leather Leads Cover 20 ft. (6.1m) 9-1260 25 ft. (7.6m) 9-1270 50 ft. (15.2m) 9-1280 Straight Line 7-8911 Cutting Guide Cutting Guide Kits Circle 7-291 Guide Kit Roller/ 7-7501 Radius Kit Deluxe Kit 7-8910 For use with Machine WORLD HEADQUARTERS: Suite 00, 16052 Swingley Ridge Road St. Louis, MO 6017 66-728-000 U.S. CUSTOMER SERVICE: 82 Benning Street West Lebanon, NH 0784 800-752-7621 FAX 800-221-4401 International Offices International Customer Service Thermadyne Canada Thermadyne UK Thermadyne Asia Sdn. Bhd. Cigweld Australia Unique Welding Alloys Oakville, Ontario, Canada Oakville, Ontario Canada Chorley, England Kuala Lumpur, Malaysia Melbourne, Australia Johannesburg, South Africa Ph: (1) 905-827-9777 Ph: (1) 905-827-1111 Ph: (44) 1257-261755 Ph: (60) 6092-2988 Ph: (61) -9474-7400 Ph: (27) 11-917-600 Fax: (1) 905-827-9797 Fax: (1) 905-827-648 Fax: (44) 1257-224800 Fax: (60) 6092-1085 Fax: (61) -9474-7510 Fax: (27) 11-917-8580 Thermadyne Victor Brasil Thermadyne Middle East Thermadyne de Mexico Thermadyne Japan Thermadyne Italia Thermadyne Chile Rio de Janeiro, Brazil Dubai, United Arab Emirates Mexico City, Mexico Osaka, Japan Milan, Italy Santiago, Chile Ph: (55) 21-2-485-8990 Ph: (971) 4-2-9060 Ph: (52) 55-5657-9494 Ph: (81) 6-4809-8411 Ph: (9) 09-204-991 Ph: (56) 2-557-2465 Fax: (55) 21-2-485-875 Fax: (971) 4-2-5484 Fax: (52) 55-5648-8805 Fax: (81) 6-4809-8412 Fax: (9) 09-204-9922 Fax: (56) 2-557-549 Form No. 6-20 (2/0) Thermal Dynamics Corp., 200 www.thermal-dynamics.com Printed in U.S.A.