Increase Life-Cycle Value Decrease Life-Cycle Costs
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1 M A C H I N E R Y M A N A G E M E N T S O L U T I O N S
2 Increase Life-Cycle Value Decrease Life-Cycle Costs Solar Turbine s 40 years of turbomachinery experience now comes in a system. InSight System is designed to increase Life-Cycle Value, and decrease Life-Cycle Costs. The result - your operational objectives are closer than ever. InSight System is the most comprehensive approach to equipment health management ever developed, enabling a transition from time-based to a condition-based maintenance program. Technology has made the world a smaller and more productive place. What once had to be done in person, can now be accomplished anywhere from a laptop. With InSight System, issues once detected by an onsite visit can now be discovered, diagnosed and remedied half a world away. In essence, problems are fixed, before they result in downtime. InSight System is technology, processes, and people. With 13,200 installations in 96 countries, Solar Turbines knows that no two installations are the same. Solar s sophisticated turbomachinery, deployed around the world, runs for years across a wide range of environmental conditions. Turbines installed in the Gulf of Mexico can experience a different operating environment than those operating in Siberia. Solar has been providing services to customers in a wide range of applications and operating conditions, and that knowledge is embedded into InSight System. InSight System is world-class equipment health management, continually working to save you time and money. With OEM Certified Condition Assessments and proactive technical support, InSight System gives you a clear vision, focus and understanding of your turbomachinery operations. Using our state-of-the-art InSight Innovation Lab, field engineers can quickly collaborate with customers to remotely identify issues and provide solutions.
3 InSight System is the enabling technology, processes and people used to deliver high value Machinery Management Solutions. InSight System monitors, gathers and analyzes information to help customers make decisions in their best economic interest. Solar s Machinery Management Services is now using InSight System to provide equipment health management to optimize your operations through advanced capabilities and decision support technologies. These solutions are customized to each customer s needs and business objectives. Solar s Insight System enables efficient management, enhanced equipment assessment capabilities, ability to gain experience at a broad level, and a method to apply best practices and advanced technology to your daily operations. Machinery Availability % Optimized INSUFFICIENT EXCESSIVE COST $ Optimize Life-Cycle Costs Machinery Management - A Comprehensive Approach Customer Operational Objectives Equipment Design & Application Process Conditions & Impact Maintenance Programs & Practices Technical Support Skills & Response Equipment Condition Physical Assessment Operations Skills & Practices Environment Conditions & Impact Logistics Inventory/Parts/Scheduling Information Management Accessibility & Availability Quality Health Safety Environment
4 InSight System... Technology that Delivers InSight System delivers these enabling capabilities: Advanced Diagnostics Condition Monitoring Auto Alert System Remote Troubleshooting Certified Condition Assessment Information Management Collaborative Communications Maintenance Management HSE Management System 1 Remote Monitoring and Diagnostics Remote Monitoring and Diagnostics (RM&D) combines advanced diagnostics, condition monitoring, remote troubleshooting, alert notifications, predictive recommendations, and equipment operation summary reports. Advanced diagnostics within InSight System utilizes specialized design knowledge and applied experience. The ability to continually develop and refine new diagnostics requires in-depth product knowledge and understanding of the operating environment. LiveView and Troubleshooting LiveView provides remote troubleshooting capabilites from Secure Connectivity Solutions InSight System that includes real-time graphical imaging and remote viewing of operations in progress. This feature reduces the requirement 2 to send a field engineer to site through the ability to remotely monitor the package and systems and provide immediate technical troubleshooting support. In many cases detailed history files and trigger logs are required to analyze a significant event. LiveView provides the ability to download these high-resolution data files over the Internet for advanced analysis. This real-time site information aids in the decision making process by facilitating more confident and objective decision making. Detailed diagnostic data from Solar turbomachinery and related equipment is automatically analyzed, trended, and posted on the web to provide early warning of adverse conditions and to reduce unplanned shutdowns and trips. Solar s RM&D system, and associated InSight System tools rely upon a dedicated connectivity solution that standardizes data acquisition and transmission, and allows for secured access to critical turbomachinery information. This connectivity solution is designated as InSight Connect. InSight Connect delivers a secure, standard connectivity solution to ensure the highest level of reliability, while minimizing the impact of existing customer network and resources. In addition, InSight Connect allows for centralized management of the RM&D hardware, software, connectivity and system access, transferring general maintenance responsibility to Solar s support personnel. Certified Condition Assessment Effective equipment health management is more than just a function of remote monitoring and diagnostics. OEM certified condition assessment visits are conducted to assess equipment physical condition and operating environment. The reports generated by these visits, make recommendations for extended operation and/or corrective actions Remote Monitoring and Diagnostics LiveView and Troubleshooting Advanced Diagnostics Condition Monitoring Auto Alert system Secure Network Solutions Certified Condition Assessment Assessment Report Service Bulletin Compliance Borescope Inspection Vibration Survey Information Management solarturbines.com Manuals Bulletins Collaborative Communications Unit Level Reports Fleet Level Reports Borescope Reports Fuel and Oil Analysis FLEET MANAGER Precision Maintenance Maintenance Activities Inventory Management Scheduling
5 3 4 Information Management InSight System gives owners, operators, maintenance, and support personnel immediate web access to accurate and reliable technical information, such as operation and maintenance manuals, service bulletins, project photographs, illustrated parts listings and technical documentation. Collaborative Communications The Collaborative Workspace, within InSight System is a web-based document management tool for communication and information management. A virtual global conference room that permits geographically dispersed personnel, from both the customer and Solar, to communicate in a highly efficient manner. This allows for real-time information exchange without leaving locations, saving valuable time and money. Collaborative Workspace stores and manages fleet data and statistics, management reports, technical reports, key performance indicators, schedules, drawings, software, test reports and equipment assessments. 5 Precision Maintenance Solar s Maintenance Management capabilities include the implementation of fleet-wide best practices and equipment specific maintenance plans within a computerized maintenance management system. These maintenance plans are tailored to support the customer s operating strategy. We have developed the ability to link diagnostic outputs to prompt maintenance events. Advanced diagnostics and condition assessments combined with targeted maintenance result in extended run periods and lengthened overhaul cycles. Health, Safety and Environmental (HSE) Management System Solar is committed to manage our business with our core values of: No harm to people, no damage to assets, no harm to the environment. Solar s comprehensive HSE Management System provides leadership and a systematic approach to managing loss control that ensures HSE integration into our business, and our customer s operations. The system is comprised of auditable, structured, processes that meet or exceed worldwide standards, such as OHSAS and ISO M A C H I N E R Y M A N A G E M E N T S O L U T I O N S People Processes Technology Support Team Fleet Manager Field Engineers Technical Experts Product Engineers Design Engineers Customer Value Optimized Assets Increased Production Reduced Life Cycle Costs Mitigated Risk Profitability Enabling Capabilities Decision Support Deliverables Advanced Diagnostics Condition Monitoring Auto Alert System Remote Trouble Shooting Certified Condition Assessment Information Management Maintenance Management Collaborative Communications Secure Connectivity Solutions Health Assessments Criticality Assessments Diagnostic Reports Web Based Information Sharing Equipment Optimization Fleet Statistics Key Performance Indicators Machinery Health Recommendations Inventory Optimization Equipment Reliability Extend Time Between Overhaul Extended Run Cycles Reduced Call Outs Failure Prevention Availability Condition Based Maintenance Overhaul Planning and Budgeting Service Bulletin Compliance SOLAR InSight System Customer
6 Machinery Management Services Providing Advanced Solutions for Equipment and Fleet Management Wherever You Are, We re Close By for more information, visit or please contact: Solar Turbines Incorporated Customer Support Center 9330 Sky Park Court San Diego, CA Or your nearest Solar field office. U.S. Offices: Irvine (Los Angeles) CA Anchorage, AK DeSoto (Dallas), TX Houston, TX Lafayette, LA Mabank (Dallas), TX Midvale (Salt Lake City), UT Naperville (Chicago), IL New Orleans, LA Midland, TX Pittsburgh, PA San Diego, CA Upper Saddle River (New York), NJ International Offices: Aberdeen, Scotland Baku, Azerbaijan Beijing, China Buenos Aires, Argentina Cabinda, Angola Cairo, Egypt Caracas, Venezuela Ciudad del Carmen, Mexico Dubai, United Arab Emirates Dublin, Ireland Edmonton, Canada Gosselies, Belgium Jakarta, Indonesia Kuala Lumpur, Malaysia Lagos, Nigeria London, England Melbourne, Australia Mexico City, Mexico Moscow, Russia New Delhi, India Perth, Australia Port Harcourt, Nigeria Republic of Singapore Rio de Janeiro, Brazil Tokyo, Japan Veracruz, Mexico Villahermosa, Mexico Cat and Caterpillar are trademarks of Caterpillar Inc. Solar, InSight System and InSight Connect are trademarks of Solar Turbines Incorporated. Specifications subject to change without notice. Printed in the U.S.A Solar Turbines Incorporated. All rights reserved. BIS/1008/5M EO/0910
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