One Torch for Virtually Any Plasma Cutting System! Total Plasma Cutting Flexibility. Take the Challenge
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1 MANUAL SYSTEMS REPLACEMENT PLASMA CUTTING TORCH One Torch for Virtually Any Plasma Cutting System! Take the Challenge 30 Days, 100% Satisfaction or Your Money Back, Guaranteed! Call for details. Total Plasma Cutting Flexibility Available With Our ATC Quick Change Connector!
2 The First Universal Plasma Torch! The 1Torch RPT torch is the first plasma cutting torch that performs with virtually all plasma cutting power supplies. The 1Torch works with high frequency start systems, CD start systems, touch start systems and moving parts (blow back) start systems. Install the 1Torch on your current plasma power supply and you immediately benefit from the latest in high performance torch technology available today. Important Features Include: Ergonomic Torch Handle With an innovative, easy-to-use torch trigger release, encapsulated protected torch head and precisely engineered grip, the 1Torch RPT torch is both easy and comfortable to use. Extended or Protected Consumable Parts We designed our consumable parts to adapt to your cutting style. By simply changing the shield cup, you can either have: An Extended Tip for greater visibility and control and precision drag cutting at low power. A Protected Tip for on-the-plate drag cutting at high power up to 100 amps. One Year Warranty Precision Engineered Torch Consumable Parts The 1Torch RPT torch introduces a completely new tip technology. Plasma gas management is an integral part of the tip design. Each tip is uniquely tuned to optimize cut performance at its rated cutting current. The result is precision gas management, longer consumable parts life and better cut performance across the entire range of 1Torch tips. Lower Consumable Parts Inventories and Costs The less than 25 consumable parts used with the 1Torch RPT torch can replace over 575 different consumable parts used over a broad range of plasma systems. Improved Leads 1Torch Leads are lightweight, extremely flexible and tough the ideal combination of durability and ease of use. ATC (Advanced Torch Connector) Quick Disconnect Option Our quick disconnect design brings extra flexibility to any plasma system. Imagine being able to change out a damaged plasma cutting torch, easily convert from a hand to a machine torch operation, or simply put on a different size torch all in the matter of a few seconds and not have to use any tools to complete the task! ATC Lead Extensions for Improved Versatility You can add substantial flexibility and versatility to your cutting operations with the use of Lead Extensions. Quick Disconnect Lead Extensions, in 15 ft., 25 ft. and 50 ft. lengths, make it easy and efficient to add or subtract lead length according to the job requirements. 1Torch RPT torch and ATC connector are patent pending. page 2 U.S. Plasma Manual : / FAX U.S. Plasma Automation : / FAX
3 One Torch for Virtually Any Plasma Cutting System! Selecting the Right Torch Package for Your Needs... It s as easy as 1, 2, 3! 1 1Torch and Leads Selection Chart 1 (pg. 4) gives you all the information you ll need to select the right torch. Torches are grouped into two sections SL60 and SL100 Hand Torches. Find the appropriate section, decide whether the standard RPT connection or the ATC is right for you, then select the torch with the desired amperage range and leads length. 2 2Adapter Kit Selection Select the appropriate Adapter Kit from Chart 2 (pg. 5). If you selected a torch with the ATC Connection, you will also need an ATC Receptacle Adapter (see Chart 1). 3 3Spare Parts Selection From Chart 3 (pg. 6), select an RPT Spare Parts Kit or specific consumable parts that best suit your cutting requirements. Options The diagram below shows the differences between the Standard RPT and the ATC Torch connections. Standard RPT Connection A Power Supply RPT (O2B) Torch Adapter Kit ATC B ATC ATC Adapter Kit Torch Adapter Kit Power Supply page 3
4 1 Torch and Lead Selection Listed below are the Torch and Lead selection charts for the SL60 and SL100 Hand 1Torch RPT torches. Ordering Information Hand Torches SL60 Light/Medium Duty Torch Amps SL100 Medium/Heavy Duty Torch Amps A CAT NO. Standard RPT (O2B) DESCRIPTION A CAT NO. Standard RPT (O2B) DESCRIPTION SL60 Hand Torch (20-60 Amps) SL60, 75, 20 (6.1m) Torch/Leads SL60, 75, 50 (15.2m) Torch/Leads SL100 Hand Torch ( Amps) SL100, 75, 20 (6.1m) Torch/Leads SL100, 75, 50 (15.2m) Torch/Leads B ATC B ATC SL60 Hand Torch w/ ATC (20-60 Amps) *SL60, 75, 20 (6.1m) Torch/Leads *SL60, 75, 50 (15.2m) Torch/Leads SL100 Hand Torch w/ ATC ( Amps) *SL100, 75, 20 (6.1m) Torch/Leads *SL100, 75, 50 (15.2m) Torch/Leads ATC Adapter Kit ATC Receptacle Adapter ATC Receptacle Connector ATC Adapter Kit ATC Receptacle Adapter ATC Receptacle Connector * This receptacle adapter is required for each power supply using an ATC torch connection. This is connected to the torch adapter kit specific to each power supply. * This receptacle adapter is required for each power supply using an ATC torch connection. This is connected to the torch adapter kit specific to each power supply. ATC Lead Extensions Lead Extensions - Standard (4.5m) Lead Extension ATC Lead Extensions Lead Extensions - Standard (4.5m) Lead Extension (7.6m) Lead Extension (7.6m) Lead Extension (15.2m) Lead Extension (15.2m) Lead Extension NOTES: *Total lead length including torch and extension(s), should not exceed the maximum length specified by the power supply manufacturer. International : / FAX page 4
5 Torch Adapter Kits The model of the plasma cutting system must be known to determine the adapter kit required. Manufacturer Power Supply Model Catalog Number AIRCO /BOC PCS PCS-53, PCS-80, PCS CEBORA Pocket CENTURY 82020*, *, M2050 * DAIHEN SC-60P MRAT DAYTON 3W722A*, 5Z031B * ESAB (yellow) PCM-SMi, 500i, 625i, PCS PCS-53, 80, ESP-100i PCM-750i, 875, 1000i, Sidewinder 30, 55, Powercut Powercut 875, Powercut 1250, HARRIS System 50, 65, Smoothcut 30, Smoothcut 50 (single gas), Smoothcut 50 (dual gas) Smoothcut II 35A, 60A, 100A Fab Shop Cybercut 2050* HYPERTHERM Max 40, HT 40 (H/F Start) Max 70, Max 80, Max 100 w/ & w/o Q.D. Max 42*, 43 *, 40cs * powermax 600*, 800 *, 900 * w/ Q.D. powermax 1100* powermax 1000*, 1250 * Max 40cs* (w/o Q.D.) powermax 380* powermax 600* w/o Q.D powermax 800*, 900 * w/o Q.D powermax 1650* powermax 350* powermax 190C* L TEC (green) PCM-31, SMi, 32i/34i, VPi PCM-500i, 625i, PCS-80i PCM-50A, 70, 80, 52i/54i, 82i/84i ESP-100i, PCM-50, PCM-100 (Single Gas) PCM-50, PCM-100 (Dual Gas) PCS PCM-750i, 1000i PCM the Hand 1Torch RPT torch. Adapter Kit Selection Listed below is the Adapter Kit selection charts for Manufacturer Power Supply Model Catalog Number LINCOLN Pro-Cut Pro-Cut 55 see for details Pro-Cut Pro-Cut 80 see for details MARQUETTE 12/150, 12/ MATCO 2020*, 2050 * Plazcut 60 /Zipcut Spectrum 250D, 500, Spectrum 700, 1000, 1250, PLUS Spectrum 3080* Spectrum 650*, 701 *, 2050 * Spectrum 300* Spectrum 375* Spectrum 625* MULTIQUIP MQ PCX50SS Omnicut PCA-30/60, OTC Panasonic D-5000, D P-TRON P-Tron 75, POWCON Starcut Powerpro 55, SPC-30, 20-50, SNAP-ON YA-3230, YA YA-2230*, YA-5550 *, YA-5550A * SOLAR SOL 2020* ( , ), SOL 2050 * ( , ) SOL 2105, SOL THERMAL DYNAMICS PAK 3XR, 5XT, 5XR, 6XR, 7XR, 625XR, 750XR PAK 8XR, 10XR, 1000XR, 1250XR, PakMaster 75, 100 PakMaster 50XL/XLP, 75XL/XLP, 100XL/XLP CUTMASTER 50, 75, 80XL, 100 PakMaster 25, 38XL, EconoPAK Drag-Gun 38, PAK 4Xi, 6Xi PAK 2XT, Dynapak 110 PakMaster 50 w/ Smart Torch (Q.D.) EconoPAK EconoPAK PAK PAK *Non-HF Systems. The Miller PlazCut machines with Serial Numbers beginning JE are not compatible with 1Torch RPT Torches. NOTES: Each Adapter Kit includes connection fitting, electrical connectors and installation instruction sheets for the selected power supply. AIRCO/BOC are registered trademarks of The BOC Group plc; CEBORA is a registered trademark of Cebora S.p.A.; DAIHEN is a registered trademark of Daihen Inc.; ESAB, L-TEC and Power-Cut are registered trademarks of ESAB AB; HARRIS, LINCOLN and Pro-Cut are registered trademarks of Lincoln Electric Co.; HOBART is a registered trademark of Hobart Brothers Co.; HYPERTHERM, Max and powermax are registered trademarks of Hypertherm, Inc.; MILLER and Spectrum are registered trademarks of Miller Electric Mfg. Co.; MULTIQUIP is a registered trademark of Multiquip, Inc.; NU-TEC- SYS is a registered trademark of Nu-Tecsys, Inc.; PANASONIC is a registered trademark of Matsushita Electric Industrial Co., Ltd.; P-TRON is a registered trademark of P-Tron Plasma/Tech Systems; SMITH is a registered trademark of Smith Equipment Co.; INNERLOGIC is a trademark of Innerlogic; none of the afore mentioned registered trademarks are in any way affiliated with Thermal Dynamics or Thermadyne Industries, Inc.; THERMAL DYNAMICS, PAK, CUTMASTER, PakMaster, EconoPAK, Dynapak and Drag-Gun are registered trademarks of Thermal Dynamics Corp. International : / FAX page 5
6 The Revolution in Plasma Torches Has Begun Description 1Torch Cat. No. Consumables / Parts O-Ring O-Ring Electrode, MaximumLife Start Cartridge Tip, 20A, Drag Tip, 30A, Drag Tip, 40A, Drag Tip, 40A, Cutting Tip, 50/55A, Cutting Tip, 60A, Cutting Tip, 70A, Cutting Tip, 80A, Cutting Tip, 90/100A, Cutting Tip, A, Gouging Tip, B, Gouging Tip, C, Gouging Tip, D, Gouging Shield Cup Shield Cup Body, MaximumLife Shield Cap, Drag, 40A Shield Cap, Drag, 50-60A Shield Cap, Drag, A Shield Cap, Mach, 40A Shield Cap, Mach, 50-60A Shield Cap, Mach, A Shield Cap, Deflector Shield Cap, Gouging Product Description SL60 / SL Torch Parts Spare Parts Kit, 30 Amp Spare Parts Kit, 40 Amp Spare Parts Kit, 50/55 Amp Spare Parts Kit, 60 Amp Spare Parts Kit, 70 Amp Spare Parts Kit, 80 Amp Spare Parts Kit, 90/100 Amp (Note: All Spare Parts Kits include ten (10) Tips, five (5) Electrodes and one (1) Start Cartridge.) Standard for all RPT Torches Standard on SL60 RPT Torches Standard on SL100 RPT Torches Product Description Catalog No. 3 Spare Parts Selection Ordering Information Catalog No. Product Description Catalog No. Accessories Single Stage Air Filter Remote Pendant Control, 20 ft. (6.1m) Cutting Guide Kits Leather Leads Cover ft. (6.1m) ft. (7.6m) ft. (15.2m) Straight Line Cutting Guide Circle Guide Kit Roller/ Radius Kit Deluxe Kit For use with Machine Torch 1TORCH, ATC, RPT, SL60 and SL100, trademarks of Thermal Dynamics Corporation, are registered with the U.S. Patent and Trademark Office, and are the subject of trademark registrations and pending applications in numerous other countries. For information on trademark registrations of Thermal Dynamics Corporation, contact the local trademark offices in the countries of interest. U.S. Plasma Manual : / FAX International : / FAX U.S. Plasma Automation : / FAX A Global Cutting & Welding Market Leader WO R L D H E A D Q UA RT E R S : Swingley Ridge Road, Suite 300 THE AMERICAS Denton, TX USA U.S. Ph: (1) Fax: (1) Miami, FL USA, Latin America Ph: (1) Fax: (1) West Lebanon, NH USA, Plasma Ph: (1) Fax: (1) Form No (8/06) EUROPE ASIA/PACIFIC Oakville, Ontario, Canada International Ph: (1) Fax: (1) Chorley, United Kingdom Ph: (44) Fax: (44) Cikarang, Indonesia Ph: / 0012 Fax: Rio de Janeiro, Brazil Ph: (55) Fax: (55) Milan, Italy Ph: (39) Fax: (39) Osaka, Japan Ph: Fax: Thermadyne Industries, Inc., 2006 St. Louis, Missouri Melbourne, Australia : Ph: Fax: International: Ph: Fax: Rawang, Malaysia Ph: Fax: U. S. A. Shanghai, China Ph: Fax: Singapore Ph: Fax: Printed in U.S.A.
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