Edition MOVIDRIVE MD_60A 09/2001. Operating Instructions 1053 2617 / EN

MOVIDRIVE MD_60A Edition 0/00 Operating Instructions 0 67 / EN

SEW-EURODRIVE

Important Notes... 4 Safety Notes... 6 Unit Design... 7. Unit designation, nameplates and scope of supply... 7. Unit design, size... 8. Unit design, size....4 Unit design, size... 0. Unit design, size 4....6 Unit design, size... 4 Installation... 4. Installation instructions for basic unit... 4. UL compliant installation... 7 4. Power shield clamp... 8 4.4 Touch guard... 4. Wiring diagram, basic unit... 0 4.6 Assignment of braking resistors, chokes and filters... 4.7 System bus (SBus) connection... 6 4.8 RS-48 interface connection... 7 4. Connection option USSA (RS- and RS-48)... 8 4.0 Combination of options... 4. Installing and removing option pcbs... 0 4. Connection and terminal description of the DIOA option... 4. Encoder and resolver connection... 4 kva f i I 0 n P Hz Startup... 4. General startup instructions... 4. Preliminary work and resources... 4. Startup with the DBGA keypad... 46.4 Startup with a PC and MOVITOOLS.... Starting the motor... 4.6 Complete parameter list... 7 6 Operation and Service... 66 6. Operating displays... 66 6. Fault information... 70 6. Error messages and list of faults... 7 6.4 SEW Electronics Service... 77 7 Technical Data... 78 7. General technical data... 78 7. MOVIDRIVE MD_60A...-_ (400/00 V units)... 7 7. MOVIDRIVE MD_60A...-_ (0 V units)... 84 7.4 MOVIDRIVE MD_60A electronics data... 88 8 Abbreviation Key and Index... 8 Abbreviation Key... 8 Index... 0 Address List MOVIDRIVE MD_60A Operating Instructions

Important Notes Safety and warning instructions Always follow the safety and warning instructions contained in this publication! Electrical hazard Possible consequences: Severe or fatal injuries. Hazard Possible consequences: Severe or fatal injuries. Hazardous situation Possible consequences: Slight or minor injuries. Harmful situation Possible consequences: Damage to the unit and the environment. Tips and useful information. A requirement of fault-free operation and fulfillment of any rights to claim under guarantee is that the information in the operating instructions is adhered to. Consequently, read the operating instructions before you start working with the unit! The operating instructions contain important information about servicing; as a result, they should be kept in the vicinity of the unit. Designated use MOVIDRIVE MD_60A drive inverters are intended for use in industrial and commercial systems for the operation of AC asynchronous motors or permanent-field AC synchronous motors. These motors must be suitable for operation with frequency inverters. No other loads may be connected to the units. MOVIDRIVE MD_60A drive inverters are units intended for stationary installation in switch cabinets. All instructions referring to the technical data and the permissible conditions where the unit is operated must be followed. Do not start up the unit (take it into operation in the designated fashion) until you have established that the machine complies with the EMC Directive 8/6/EEC and that the conformity of the end product has been determined in accordance with the Machinery Directive 8//EEC (with reference to EN 6004). 4 MOVIDRIVE MD_60A Operating Instructions

Application environment The following uses are forbidden unless measures are expressly taken to make them possible: Use in explosion-proof areas Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc. Use in non-stationary applications which are subject to mechanical vibration and shock loads in excess of the requirements in EN 078 Safety functions MOVIDRIVE MD_60A drive inverters must not perform any safety functions without a higher-level safety precaution system. To ensure the safety of people and systems, higher-level safety precaution systems must be in operation. Waste disposal Please follow the current instructions: Disposal must be carried out in accordance with the material structure and the regulations in force, for instance as: Electronics scrap (printed-circuit boards) Plastic (housing) Sheet metal Copper etc. MOVIDRIVE MD_60A Operating Instructions

Safety Notes Installation and startup Never install damaged products or take them into operation.please submit a complaint to the transport company immediately in the event of damage. Installation, startup and service work only by trained personnel observing applicable accident prevention regulations and operating instructions! The regulations in force (e.g. EN 6004, VBG 4, DIN-VDE 000/0/060) must also be complied with. Follow the specific instructions during installation and startup of the motor and the brake! Make sure that preventive measures and protection devices correspond to the applicable regulations (e.g. EN 6004 or EN 078). Required preventive measures: Grounding the unit Required protection device: Overcurrent protection devices The unit meets all requirements for reliable isolation of power and electronics connections in accordance with EN 078. All connected circuits must also satisfy the requirements for reliable isolation so as to guarantee reliable isolation. Take suitable measures (e.g. disconnecting the electronics terminal block) to ensure that the connected motor does not start up automatically when the inverter is switched on. Operation and servicing Disconnect the unit from the supply system prior to removing the protective cover. Dangerous voltages may still be present for up to 0 minutes after mains disconnection. The unit has IP 00 enclosure with the protective cover removed. Dangerous voltages are present on all subassemblies except for the control electronics. The unit must be closed during operation. Dangerous voltages are present at the output terminals and the cables and motor terminals connected to them when the unit is switched on. This also applies even when the unit is inhibited and the motor at a standstill. Just because the operation LED and other display elements have gone out does not mean that the unit has been disconnected from the supply system and is deenergized. Safety functions inside the unit or a mechanical blockage may cause the motor to stop. The removal of the source of the malfunction or a reset can result in an automatic restart of the drive. If, for safety reasons, this is not permissible for the driven machine, the unit must be disconnected from the supply system before correcting the fault. In such cases, it is also forbidden for the "Auto reset" function (P84) to be activated. The inverter output may only be switched when the output stage is inhibited. 6 MOVIDRIVE MD_60A Operating Instructions

Unit designation, nameplates and scope of supply Unit Design. Unit designation, nameplates and scope of supply Sample unit designation MOVIDRIVE MDV 60 A 00-A-4-00 Version Quadrants Type of supply Input filter Rated supply voltage Recommended motor power 00 = Standard / 0T = Applications 4 = 4Q (with brake chopper) = -phase A = implemented /0 = not implemented = 80...00 V AC / = 00...40 VAC 00 =. kw Version A Type series Type: MDF MDV MDS MDR = flux control mode without encoder for asynchronous motors only VFC operating modes (VFC = Voltage Flux Control) = field-oriented control mode without and with encoder for asynchronous motors VFC and CFC operating modes (CFC = Current Flux Control) = flux control mode with resolver for synchronous motors SERVO operating modes = regenerative power supply unit Fig. : Unit designation 00880BEN Sample nameplate The overall nameplate is attached to the side of the unit. Fig. : Overall nameplate 08AXX Furthermore, a type label is attached to the front of the control unit (above the TERMINAL option slot). Fig. : Type label 0AXX Scope of delivery All sizes: Connector housing for signal terminals (X0 X), connected. In addition, with size : Plug housing for the power terminals (X X4), connected. In addition, with sizes and : Power shield clamp. In addition, with sizes 4 and : Touch guard for the power terminals. MOVIDRIVE MD_60A Operating Instructions 7

Unit design, size. Unit design, size MD_60A-A (400/00 V units): 00 0040 MD_60A-A (0 V units): 00 007 6 7 8 0 4 6 7 4 Fig. 4: Unit design, MOVIDRIVE size 04BXX. X: Mains connection L () / L () / L (), separable. X4: DC link connection -U z / +U z and PE connection, separable. X: Motor connection U (4) / V () / W (6), separable 4. Connection for power shield clamp (not visible). X: Braking resistor connection R+ (8) / R- () and PE connection, separable 6. TERMINAL: Option slot for DBGA keypad or USSA serial interface 7. Control pcb on CONTROL option slot 8. X: Electronics terminal strip (setpoint input AI and 0 V reference voltage). Switch S (signal type AI) and switch S (system bus terminating resistor) 0.X: Electronics terminal strip system bus (SBus).7-segment display.x0: Electronics terminal strip binary outputs and TF/TH input.x: Electronics terminal strip binary inputs and RS-48 interface 4.Only MDV/MDS, X4: Incremental encoder simulation or external encoder input (- pin sub D plug).only MDV/MDS, X: Motor encoder input (-pin sub D socket) 6.OPTION and OPTION: Option slots and 7.Connection for electronics shield clamps 8 MOVIDRIVE MD_60A Operating Instructions

Unit design, size. Unit design, size MD_60A-A (400/00 V units): 00 00 MD_60A-A (0 V units): 00 / 007 6 7 8 0 4 6 7 4 Fig. : Unit design, MOVIDRIVE size 008BXX. X: Mains connection L () / L () / L (). X4: DC link connection -U Z / +U Z and PE connection. X: Motor connection U (4) / V () / W (6) (not visible) 4. Connection for power shield clamp (not visible). X: Braking resistor connection R+ (8) / R- () and PE connection (not visible) 6. TERMINAL: Option slot for DBGA keypad or USSA serial interface 7. Control pcb on CONTROL option slot 8. X: Electronics terminal strip (setpoint input AI and 0 V reference voltage). Switch S (signal type AI) and switch S (system bus terminating resistor) 0.X: Electronics terminal strip system bus (SBus).7-segment display.x0: Electronics terminal strip binary outputs and TF/TH input.x: Electronics terminal strip binary inputs and RS-48 interface 4.Only MDV/MDS, X4: Incremental encoder simulation or external encoder input (- pin sub D plug).only MDV/MDS, X: Motor encoder input (-pin sub D socket) 6.OPTION and OPTION: Option slots and 7.Connection for electronics shield clamps MOVIDRIVE MD_60A Operating Instructions

Unit design, size.4 Unit design, size MD_60A-0 (400/00 V units): 00 000 MD_60A-0 (0 V units): 00 / 00 7 8 0 4 6 7 8 4 6 Fig. 6: Unit design, MOVIDRIVE size. PE connections. X: Mains connection L () / L () / L () 048BXX. X4: DC link connection -U Z / +U Z 4. PE connections (not visible). X: Motor connection U (4) / V () / W (6) 6. X: Braking resistor connection R+ (8) / R- () 7. TERMINAL: Option slot for DBGA keypad or USSA serial interface 8. Control pcb on CONTROL option slot. X: Electronics terminal strip (setpoint input AI and 0 V reference voltage) 0.Switch S (signal type AI) and switch S (system bus terminating resistor).x: Electronics terminal strip system bus (SBus).7-segment display.x0: Electronics terminal strip binary outputs and TF/TH input 4.X: Electronics terminal strip binary inputs and RS-48 interface.only MDV/MDS, X4: Incremental encoder simulation or external encoder input (- pin sub D plug) 6.Only MDV/MDS, X: Motor encoder input (-pin sub D socket) 7.OPTION and OPTION: Option slots and 8.Connection for electronics shield clamps 0 MOVIDRIVE MD_60A Operating Instructions

Unit design, size 4. Unit design, size 4 MD_60A-0 (400/00 V units): 070 / 040 MD_60A-0 (0 V units): 00 / 000 7 8 0 4 6 7 8 4 6 Fig. 7: Unit design, MOVIDRIVE size 4 04BXX. X: PE connection. X: Mains connection L () / L () / L (). X4: DC link connection -U Z / +U Z and PE connection 4. X: PE connection. X: Motor connection U (4) / V () / W (6) 6. X: Braking resistor connection R+ (8) / R- () and PE connection 7. TERMINAL: Option slot for DBGA keypad or USSA serial interface 8. Control pcb on CONTROL option slot. X: Electronics terminal strip (setpoint input AI and 0 V reference voltage) 0.Switch S (signal type AI) and switch S (system bus terminating resistor).x: Electronics terminal strip system bus (SBus).7-segment display.x0: Electronics terminal strip binary outputs and TF/TH input 4.X: Electronics terminal strip binary inputs and RS-48 interface.only MDV/MDS, X4: Incremental encoder simulation or external encoder input (- pin sub D plug) 6.Only MDV/MDS, X: Motor encoder input (-pin sub D socket) 7.OPTION and OPTION: Option slots and 8.Connection for electronics shield clamps MOVIDRIVE MD_60A Operating Instructions

Unit design, size.6 Unit design, size MD_60A-0 (400/00 V units): 00 / 070 7 8 0 4 6 7 8 4 6 Fig. 8: Unit design, MOVIDRIVE size 04BXX. X: PE connection. X: Mains connection L () / L () / L (). X4: DC link connection -U Z / +U Z and PE connection 4. X: PE connection. X: Motor connection U (4) / V () / W (6) 6. X: Braking resistor connection R+ (8) / R- () and PE connection 7. TERMINAL: Option slot for DBGA keypad or USSA serial interface 8. Control pcb on CONTROL option slot. X: Electronics terminal strip (setpoint input AI and 0 V reference voltage) 0.Switch S (signal type AI) and switch S (system bus terminating resistor).x: Electronics terminal strip system bus (SBus).7-segment display.x0: Electronics terminal strip binary outputs and TF/TH input 4.X: Electronics terminal strip binary inputs and RS-48 interface.only MDV/MDS, X4: Incremental encoder simulation or external encoder input (- pin sub D plug) 6.Only MDV/MDS, X: Motor encoder input (-pin sub D socket) 7.OPTION and OPTION: Option slots and 8.Connection for electronics shield clamps MOVIDRIVE MD_60A Operating Instructions

Installation instructions for basic unit 4 Installation 4. Installation instructions for basic unit It is essential to comply with the safety notes during installation! Tightening torques Only use genuine connection elements. Note the permitted tightening torques of MOVIDRIVE power terminals. Size 0.6 Nm (. lb.in) Size. Nm (. lb.in) Size. Nm ( lb.in) Sizes 4 and 4 Nm (4 lb.in) Nm (lb.in)! Fig. : Note the tightening torques 047AXX Minimum clearance and mounting position Leave 00 mm (4 in) clearance at the top and bottom for optimum cooling. No lateral clearance required; the units can be lined up side-by-side. With sizes 4 and, do not install any components which are sensitive to high temperatures within 00 mm (.8 in) of the top of the unit. Only install the units vertically. You must not install them horizontally, tilted or upside down. 00 mm (4 in) E Q E Q E Q E Q 00 mm (4 in) Fig. 0: Minimum clearance and installation position of the units 0474AXX MOVIDRIVE MD_60A Operating Instructions

Installation instructions for basic unit Separate cable ducts Input fuses and earth-leakage circuit breakers Route power cables and electronics cables in separate cable ducts. Install the input fuses at the beginning of the supply system lead behind the supply bus junction ( Wiring diagram for basic unit, power section and brake). Using an earth-leakage circuit breaker as the sole protection device is not permitted. Earth-leakage currents >. ma can arise during normal operation of the inverter. Supply system and brake contactors PE mains connection ( EN 078) Only use contactors in utilization category AC- (IEC 8-) as supply system and brake contactors. With a supply system lead < 0 mm (AWG 8): Lay a second PE conductor with the cross section of the supply system lead in parallel to the protective earth via separate terminals or use a copper protective earth with a cross section of 0 mm (AWG 8). With a supply system lead 0 mm (AWG 8): Lay a copper protective earth with the cross section of the supply system lead. IT systems SEW recommends using earth-leakage monitors with a pulse code measuring process in voltage supply systems with a non-earthed star point (IT systems). This avoids mis-tripping of the earth-leakage monitor due to the earth capacitance of the inverter. Cross sections Supply system lead: Cross section according to nominal input current I in at rated load. Motor lead: Cross section according to output rated current I N. Electronics cables: One core per terminal 0.0. mm (AWG 4 ) Two cores per terminal 0.0 mm (AWG 4 7) Unit output Only connect ohmic/inductive loads (motors). Never connect capacitive loads! E Q 0476AXX Fig. : Only connect ohmic/inductive loads; do not connect capacitive loads 4 MOVIDRIVE MD_60A Operating Instructions

Installation instructions for basic unit Connecting braking resistors Use two closely twisted cables or a -core shielded power cable. Cross section according to the output rated current of the inverter. Protect the braking resistor with a bimetallic relay ( Wiring diagram for basic unit, power section and brake). Set the trip current according to the technical data of the braking resistor. Operating braking resistors The connection leads to the braking resistors carry a high DC voltage (approx. 00 V) during rated operation. The surfaces of the braking resistors get very hot when the braking resistors are loaded with P N. Select a suitable installation position. As a rule, braking resistors are mounted on the switch cabinet roof. Install the flat-type braking resistors together with the appropriate touch guard. Binary inputs / binary outputs The binary inputs are electrically isolated by optocouplers. The binary outputs are short-circuit proof, although they are not interferencevoltage-proof (exception: relay output DOØ). External voltage can cause irreparable damage to the binary outputs. Shielding and earthing Only use shielded control cables. Connect the shield by the shortest possible route and make sure it is earthed over a wide area at both ends. You can ground one end of the shield via a suppression capacitor (0 nf / 0 V) to avoid ground loops. If using double-shielded cables, ground the outer shield on the inverter end and the inner shield on the other end. 007BXX Fig. : Example of correct shield connection with metal clamp (shield clamp) or metal cable gland Shielding can also be achieved by laying the cables in grounded sheet metal ducts or metal pipes. In this case, the power cables and control cables should be laid separately. Provide high frequency compatible grounding for the inverter and all additional units (wide area metal-on-metal contact between the unit housing and ground, e.g. unpainted switch cabinet mounting panel). MOVIDRIVE MD_60A Operating Instructions

Installation instructions for basic unit Input filter Sizes and are fitted with an input filter as standard. This input filter ensures that limit value class A is maintained on the supply side. Use an NF...-... input filter as an option to maintain the class B limit. The NF...-... input filter option is required for sizes to to maintain class A and B limits. Install the input filter close to the inverter, but outside the minimum clearance area for cooling. Restrict the cable between the input filter and the inverter to the absolute minimum length required, and never more than 400 mm (.8 in). Unshielded, twisted cables are sufficient. Also use unshielded cables for the supply system lead. This input filter must be mounted either directly at the entry point into the switch cabinet or in the immediate vicinity of the inverter if several inverters are connected to the same input filter. The input filter must be chosen on the basis of the total current of the connected inverters. No EMC limits are specified for interference emission in voltage supply systems without an earthed star point (IT systems). The effectiveness of input filters in IT systems is severely limited. Interference emission SEW recommends the following EMC measures on the motor side to maintain the class A and B limits: Shielded motor cable HD... output choke option HD... output choke Install the output choke close to the inverter, but outside the minimum clearance for cooling. Route all three phases together through the output choke. Do not route the PE conductor through the output choke! 4 6 MOVIDRIVE PE U V W n= HD... () Fig. : Connecting HD... output chokes 000AXX () = Motor cable 6 MOVIDRIVE MD_60A Operating Instructions

UL compliant installation 4. UL compliant installation Please note the following points for UL compliant installation: Only use copper cables with the following temperature ranges as connection leads: For MOVIDRIVE MD_60A00 000 temperature range 60/7 C For MOVIDRIVE MD_60A070 070 temperature range 7/0 C The permitted tightening torques for MOVIDRIVE power terminals are: Size 0.6 Nm (. lb.in) Size. Nm (. lb.in) Size. Nm ( lb.in) Sizes 4 and 4 Nm (4 lb.in) MOVIDRIVE drive inverters are suitable for operation in voltage power systems with an earthed star point (TN and TT systems) which can supply a max. current in accordance with the following tables and which have a max. voltage of 00 V AC for MOVIDRIVE MD_60A...-_ (400/00 V units) and 40 V AC for MOVIDRIVE MD_60A..._ (0 V units). The performance data of the fuses must not exceed the values in the tables. 400/00 V units MOVIDRIVE MD_60A..._ Max. supply current Max. supply voltage Fuses 00/00/000/0040 0000 A AC 00 V AC 0 A / 600 V 00/007/00 0000 A AC 00 V AC 0 A / 600 V 00/00 000 A AC 00 V AC 7 A / 600 V 000 000 A AC 00 V AC A / 600 V 070/040 0000 A AC 00 V AC 0 A / 600 V 00/070 0000 A AC 00 V AC 00 A / 600 V 0 V units MOVIDRIVE MD_60A..._ Max. supply current Max. supply voltage Fuses 00/00/007 000 A AC 40 V AC 0 A / 0 V 00/007 000 A AC 40 V AC 0 A / 0 V 00 000 A AC 40 V AC 7 A / 0 V 00 000 A AC 40 V AC A / 0 V 00/000 0000 A AC 40 V AC 0 A / 0 V Only use tested units with a limited output voltage (V max = 0 V DC ) and limited output current (I 8 A) as an external 4 V DC voltage source. UL certification does not apply to operation in voltage supply systems with a nonearthed star point (IT systems). MOVIDRIVE MD_60A Operating Instructions 7

Power shield clamp 4. Power shield clamp For size A power shield clamp is supplied as standard with MOVIDRIVE size. Install this power shield clamp together with the retaining screws of the unit. Fig. 4: Power shield clamp for MOVIDRIVE size. Shield clamp. PE connection ( ) 00BXX For size A power shield clamp with retaining screws is supplied as standard with MOVIDRIVE size. Install this power shield clamp together with the two retaining screws on X6. Fig. : Power shield clamp for MOVIDRIVE size. Shield clamp. PE connection ( ) 046BXX Power shield clamps provide you with a very convenient way of installing the shield for the motor and brake leads. Fit the shield and PE conductor as shown in the figures. 8 MOVIDRIVE MD_60A Operating Instructions

Touch guard 4.4 Touch guard Two touch guards and eight retaining screws are supplied as standard with MOVIDRIVE size 4 (00 V units: MD_60A070/040; 0 V units: MD_60A00/000) and size (MD_60A00/070). Install the touch guard on the two hood covers for the power section terminals. Fig. 6: Touch guard for MOVIDRIVE sizes 4 and 0470BXX With installed touch guard, MOVIDRIVE size 4 and units achieve IP0 enclosure, IP00 without touch guard. MOVIDRIVE MD_60A Operating Instructions

Wiring diagram, basic unit 4. Wiring diagram, basic unit Connection of the power section and brake L L L PE Protective earth conductor (shield) F/F/F K (AC-) L L L F4/F V AC F4/F V AC F4/F V AC Option NF... input filter L' L' L' DC-link connection * 8 7 K (AC-) L L L X: Power section +V PE DC link -VDC link X4: X: X: U V W +R -R PE X0: DBØØ X0: DBØØ X0: DBØØ 4 6 8 X0: DGND K (AC-) K (AC-) BMK 4 4 Brake connector** CM (DY) () 4 () () PE X0: DGND BG BGE 4 white red blue CT/CV/DT/DV/D: simultaneous switch-off in the AC and DC circuits. CM/DFY7...: simultaneous switch-off in the AC and DC circuits. DFS6: 4 V supply of the brake without brake rectifier X0: DGND white BG red BGE 4 blue CT/CV/DT/DV/D: switch-off in the AC circuit. M - phase BW... F6 affects K Fig. 7: Wiring diagram, power section and brake 0AEN * With sizes and, there is no PE connection next to the mains connection terminals. In this case, use the PE terminal next to the DC link connection. ** Important:It is essential to adhere to the sequence of connections. Incorrect connection will lead to irreparable damage to the brake. A separate supply system lead is required for connecting the brake rectifier. Powering it from the motor voltage is not permitted! Brake rectifier in switch cabinet Always switch off the brake on the DC and AC sides under the following conditions: all hoist applications, drives which require a rapid brake reaction time and in CFC and SERVO operating modes. Route the connection cables between the brake rectifier and the brake separately from other power cables when installing the brake rectifier in the switch cabinet. Joint routing is only permitted if the power cables are shielded. 0 MOVIDRIVE MD_60A Operating Instructions

Wiring diagram, basic unit Control unit connection 0V - + RS48 RS E Q Control unit CONTROL +0V n (0...0V*;+/-0V; + 0...0mA;4...0mA) - Ref.potential for analog signals -0V X: REF AI AI AGND REF 4 R X:AI/AI -0V...+0V V 0(4)...0mA I Option USSA ser.interface 0 4 6 7 8 A b c d E F H t OPTION TERMINAL OPTION CONTROL Option DBGA Keypad 7-segment display Operating condition Inverter not ready Controller inhibit No enable Current at standstill VFC operation Speed control Torque control Hold control Factory setting Limit switch approached Technology option Not used Reference travel IPOS Flying restart Not used Fault indication (flashing) Manual operation Timeout active Option slots TERMINAL OPTION OPTION Select: I signal V signal* S system bus terminating resistor S ON OFF* X: system bus ref.potential DGND system bus high SC system bus low SC 7-segment display /Controller inhibit CW/stop* CCW/stop* Enable/Rapid stop* n/n* n/n* Reference X:DIØØ...DIØ +4V output Ref. potential for binary signals RS-48 + RS-48 - X4: Incremental encoder simulation or external encoder connection (not on MDF) TF/TH input Ref. potential for binary signals /Brake Common relay contact Ready for operation* Contact normally open Contact normally closed /fault* +4V output +4V input Reference potential for binary signals Shield plate or shield terminal X: Encoder (MDV) or resolver (MDS) connection X: DIØØ DIØ DIØ DIØ DIØ4 DIØ DCOM** VO4 X0: DGND ST ST 6 6 TF*** DGND DBØØ DOØ-C DOØ-NO DOØ-NC DOØ VO4 VI4 DGND 4 6 7 8 0 4 6 7 8 0 ϑ High level control Reference Binary outputs 4V Binary input Binary outputs DGND Note! Pin assignment for connectors X4 and X. Not all connectors available have this pin assignment. K (AC-) Depending on option, connect external 4V supply ( MOVIDRIVE electronic data) Fig. 8: Wiring diagram, control unit 07AEN * Factory setting ** If the binary inputs are connected to the 4 V DC voltage supply X:8 "VO4", then jumper X:7 to X: (DCOM to DGND) on MOVIDRIVE. *** Factory setting: X0: (TF) is jumpered to X0: (DGND). The jumper must be removed if a TF or TH is connected to X0: and X0:. MOVIDRIVE MD_60A Operating Instructions

4 Wiring diagram, basic unit Functional description of the terminals of the basic unit (power section and control unit) Terminal X:// X:4//6 X:8/ X4: X: X:/ X:4 X: S: S: X: X:/ X: X: X: X:4 X: X:6 L/L/L U/V/W +R/-R +U Z /-U Z REF AI/ AGND REF DGND SC/ DIØØ DIØ DIØ DIØ DIØ4 DIØ Function Mains connection Motor connection Braking resistor connection DC link connection +0 V (max. ma) for setpoint potentiometer Setpoint input n (differential input or input with AGND reference potential), signal form P_ / S Reference potential for analog signals (REF, REF, AI.., AO..) -0 V (max. ma) for setpoint potentiometer Switch mode I signal (0(4) 0 ma) U signal (-0 V 0 0 V, 0 0 V), factory setting: V signal Switch system bus terminating resistor on or off, factory setting: switched off Reference potential system bus System bus high/low Binary input, with fixed assignment "/Controller inhibit" Binary input, factory setting "CW/stop" Binary input, factory setting "CCW/stop" Binary input 4, factory setting "Enable/rapid stop" Binary input, factory setting "n/n" Binary input 6, factory setting "n/n" The binary inputs are electrically isolated by optocouplers. Selection options for binary inputs to 6 (DIØ DIØ) Parameter menu P60_ X:7 DCOM Reference for binary inputs X: to X:6 (DIØØ DIØ) Switching of binary inputs with +4 V external voltage: X:7 (DCOM) must be connected to the reference potential of the external voltage. Without jumper X:7 X: (DCOM DGND) Isolated binary inputs With jumper X:7 X: (DCOM DGND) Non-isolated binary inputs The binary inputs must be switched with +4 V from X:8 or X0:8 (VO4) Jumper required X:7 X: (DCOM DGND). X:8 X: X:0 X: X4: X4: X4: X4:4 X4: X4:6 X4:7 X4:8 X4: X: X: X: X:4 X: X:6 X:7 X:8 X: X0: X0: X0: X0:4 X0: X0:6 X0:7 X0:8 X0: X0:0 TERMINAL VO4 DGND ST ST Not with MDF60A Not with MDF60A TF DGND DBØØ DOØ-C DOØ-NO DOØ-NC DOØ VO4 VI4 DGND OPTION/OPTION Auxiliary supply output +4 V (max. 00 ma) for external command switches Reference potential for binary signals RS-48+ RS-48 - Signal track A (K) Signal track B (K) Signal track C (K0) Switchover Ref. potential DGND Signal track A (K) Signal track B (K) Signal track C (K0) +4 V (max. 80 ma) Signal track A (K) Signal track B (K) Signal track C (K0) NC Reference potential DGND Signal track A (K) Signal track B (K) Signal track C (K0) +4 V (max. 80 ma) Output incremental encoder simulation or input external encoder. Only encoders with a signal level according to RS-4 ( V TTL) are allowed as external encoders. If X4: is used as an incremental encoder simulation output, X4:4 must be jumpered with X4: (switchover DGND). Signal level of incremental encoder simulation to RS-4 ( V TTL). Pulse count of the incremental encoder simulation: With MDV60A as on X: Motor encoder input With MDS60A 04 pulses/revolution Motor encoder input With MDV60A Permitted encoders: - sin/cos enc. V SS - V TTL encoder - 4 V HTL encoder sin+ (S) Resolver input cos+ (S) With MDS60A Ref.+ (R) Permitted resolver: NC -pole, 7 V AC_rms, 7 khz DGND sin- (S4) cos- (S) Ref.- (R) TF/TH connection (connect to X: via TF/TH) TF/TH connection (connect to X0: via TF/TH), factor setting: "No response" ( P8) Reference potential for binary signals Binary output 0, with fixed assignment "/Brake", load capacity max. 0 ma (short-circuit proof) Shared contact binary output, factory setting: "Ready" Normally open contact binary output, load capacity of the relay contacts max. 0 V DC and 0.8 A NC contact binary output Binary output, factory setting: /Fault", load capacity max. 0 ma (short-circuit proof) Selection options for binary outputs and (DOØ and DOØ) Parameter menu P6_ Do not apply an external voltage to binary outputs X0: (DBØØ) and X0:7 (DOØ)! Auxiliary supply output +4 V (max. 00 ma) for external command switches Input +4 V voltage supply (backup voltage depending on options, unit diagnosis when supply system off) Reference potential for binary signals Option slot for DBGA keypad or serial port USSA (RS- and RS-48) slots for option pcbs MOVIDRIVE MD_60A Operating Instructions

Assignment of braking resistors, chokes and filters 4.6 Assignment of braking resistors, chokes and filters 400/00 V units, sizes and MOVIDRIVE MD_60A...-A 00 00 000 0040 00 007 00 Size Braking resistors Trip current Part number BW00-00 I F = 0.8 A RMS 86 6 BW00-006 I F =.8 A RMS 8 70 7 BW68 I F =. A RMS 80 604 X BW68 I F =.4 A RMS 80 7 BW47 I F =. A RMS 80 7 BW47 I F = 4. A RMS 80 74 BW47 I F = 7.8 A RMS 80 78 4 BW0-0 I F = 4. A RMS 8 68 4 BW0-06 I F = 7.8 A RMS 8 60 8 BW0-00 I F = A RMS 8 6 6 Line chokes Part numbers ND00-0 ΣI system = 0 A AC 86 0 ND04-0 ΣI system = 4 A AC 86 0 Input filters Part number NF00-0 87 4 6 A NF04-0 87 6 X B A V max = 0 V AC NF08-0 87 4 4 B NF0-0 87 8 Output chokes Inside diameter Part number HD00 d = 0 mm (.7 in) 8 For cable cross sections. 6 mm (AWG 6 6) HD00 d = mm (0. in) 8 7 6 For cable cross sections. mm (AWG 6) HD00 d = 88 mm (4.46 in) 8 8 4 For cable cross sections > 6 mm (AWG 6) Output filters (only in VFC mode) Part number HF0-0 86 00 A HF0-0 86 0 B A HF00-0 86 0 X B A HF040-0 86 6 B A HF0-0 86 4 B A HF07-0 86 B A HF0-40 8 784 B A HF0-40 8 78 X B A In rated operation (00 %) B With variable torque load in VFC mode ( %) MOVIDRIVE MD_60A Operating Instructions

Assignment of braking resistors, chokes and filters 400/00 V units, sizes to MOVIDRIVE MD_60A...-0 00 00 000 070 040 00 070 Size 4 Braking resistors Trip current Part number BW08-0 I F = 4.0 A RMS 8 684 C C BW08-0 I F = 8. A RMS 8 68 C C BW08-07 I F = 4 A RMS 8 686 X C C BW I F = 8 A RMS 8 60 0 BW0-0 I F = 6. A RMS 8 680 0 BW0-00 I F = A RMS 8 68 BW0-00 I F = A RMS 8 68 7 BW06 I F = 8 A RMS 8 00 0 BW06 I F = 4 A RMS 8 0 Line chokes Part numbers ND04-0 ΣI system = 4 A AC 86 0 A ND08-0 ΣI system = 8 A AC 86 04 B A ND0 ΣI system = 0 A AC 8 48 B Input filters Part number NF0-0 87 8 A NF048-0 87 7 8 B A NF06-0 87 44 B A V max = 0 V AC NF08-0 87 4 0 B A NF-0 87 46 B A NF0-0 87 47 7 B Output chokes Inside diameter Part number HD00 d = 0 mm (.7 in) 8 For cable cross sections. 6 mm (AWG 6 6) HD00 d = 88 mm (4.46 in) 8 8 4 For cable cross sections > 6 mm (AWG 6) Output filters (only in VFC mode) Part number HF0-40 8 78 X A B / D A / D HF047-40 8 786 8 B A HF40-0 86 48 B E D D A In rated operation (00 %) B With variable torque load in VFC mode ( %) C Connect two braking resistors in parallel and set twice the trip current on F6 ( I F ) D Connect two output filters in parallel E In rated operation (00 %): One output filter With variable torque load ( %): Connect two output filters in parallel 4 MOVIDRIVE MD_60A Operating Instructions

Assignment of braking resistors, chokes and filters 0 V units, sizes to 4 MOVIDRIVE MD_60A...-_ 00 00 007 00 007 00 00 00 000 Size 4 Braking resistors Trip current Part number BW0-00 I F =.0 A RMS 8 687 8 BW0-006 I F =. A RMS 8 688 6 BW0-0 I F = 4. A RMS 8 68 4 BW0-06 I F = 7.8 A RMS 8 60 8 BW07-006 I F =. A RMS 8 4 6 BW07-0 I F = 4.4 A RMS 8 4 4 BW08-0 I F = 4.0 A RMS 8 684 C C C C BW08-0 I F = 8. A RMS 8 68 C C C C BW08-07 I F = 4 A RMS 8 686 X C C C C BW I F = 8 A RMS 8 60 0 C C C C BW0-0 I F = 0 A RMS 8 680 0 BW0-00 I F = A RMS 8 68 BW0-00 I F = 7 A RMS 8 68 7 BW06 I F = 8 A RMS 8 00 0 C C BW06 I F = 4 A RMS 8 0 C C Line chokes Part numbers ND00-0 ΣI system = 0 A AC 86 0 A ND04-0 ΣI system = 4 A AC 86 0 B A ND08-0 ΣI system = 8 A AC 86 04 B A ND0 ΣI system = 0 A AC 8 48 Input filters Part number NF00-0 87 4 6 A NF04-0 87 6 X B A NF08-0 87 4 4 B NF0-0 87 8 V max = 0 V AC NF048-0 87 7 8 A NF06-0 87 44 B NF08-0 87 4 0 A NF-0 87 46 B Output chokes Internal diameter Part number HD00 HD00 HD00 d = 0 mm (.7 in) d = mm (0. in) d = 88 mm (4.46 in) 8 8 7 6 8 8 4 For cable cross sections. 6 mm (AWG 6 6) For cable cross sections. mm (AWG 6) For cable cross sections > 6 mm (AWG 6) A In rated operation (00 %) B With variable torque load in VFC mode ( %) C Connect two braking resistors in parallel and set twice the trip current on F6 ( I F ) B MOVIDRIVE MD_60A Operating Instructions

System bus (SBus) connection 4.7 System bus (SBus) connection Max. 64 CAN bus stations can be interconnected using the system bus (SBus). The SBus supports transmission systems compliant with ISO 88. The "System Bus (SBus)" manual contains detailed information about the system bus. This manual can be obtained from SEW. SBus wiring diagram Control unit X: Control unit X: Control unit REF AI AI AGND REF 4 REF AI AI AGND REF 4 S S System bus System bus S S Terminating resistor Terminating resistor ON OFF ON OFF System bus ref.potential System bus high System bus low X: DGND SC SC System bus ref.potential System bus high System bus low X: DGND SC SC System bus ref.potential System bus high System bus low System bus Terminating resistor X: REF AI AI AGND REF X: DGND SC SC 4 S S ON OFF Fig. : System bus connection 00BEN Cable specification Use a -core twisted and shielded copper cable (data transmission cable with shield comprising copper braiding). The cable must meet the following specifications: Conductor cross section 0.7 mm (AWG 8) Cable resistance 0 Ω at MHz Capacitance per unit length 40 pf/m ( pf/ft) at khz Suitable cables are CAN bus or DeviceNet cables, for example. Shield contact Connect the shield at either end to the electronics shield clamp of the inverter or the master control and ensure the shield is connected over a large area. Also connect the ends of the shield to DGND. Line length The permitted total cable length depends on the baud rate setting of the SBus (P86): kbaud 0 m (06 ft) 0 kbaud 60 m (8 ft) 00 kbaud 80 m (64 ft) 000 kbaud 40 m ( ft) Terminating resistor Switch on the system bus terminating resistor (S = ON) at the beginning and end of the system bus connection. Switch off the terminating resistor on the other units (S = OFF). There must not be any potential displacement between the units which are connected together using the SBus. Take suitable measures to avoid a potential displacement, e.g. by connecting the unit ground connectors using a separate lead. 6 MOVIDRIVE MD_60A Operating Instructions

RS-48 interface connection 4.8 RS-48 interface connection The RS-48 interface can be used for connecting max. MOVIDRIVE units, e.g. for master/slave operation, or MOVIDRIVE units and a CAN machine control (PLC). Wiring diagram, RS-48 interface Control unit Control unit Control unit X: X: X: DIØØ DIØ DIØ DIØ DIØ4 DIØ DCOM VO4 4 6 7 8 DIØØ DIØ DIØ DIØ DIØ4 DIØ DCOM VO4 4 6 7 8 DIØØ DIØ DIØ DIØ DIØ4 DIØ DCOM VO4 RS-48+ RS-48- DGND ST ST 0 RS-48+ RS-48- DGND ST ST 0 RS-48+ RS-48- DGND ST ST 4 6 7 8 0 Fig. 0: RS-48 connection 006AEN Cable specification Use a -core twisted and shielded copper cable (data transmission cable with shield comprising copper braiding). The cable must meet the following specifications: Conductor cross section 0. 0.7 mm (AWG 0 8) Cable resistance 00 0 Ω at MHz Capacitance per unit length 40 pf/m ( pf/ft) at khz The following cable is suitable, for example: BELDEN (www.belden.com), data cable type 0A Shield contact Connect the shield at either end to the electronics shield clamp of the inverter or the machine control and ensure the shield is connected over a large area. Also connect the ends of the shield to DGND. Line length The permitted total line length is 00 m (660 ft). Terminating resistor Dynamic terminating resistors are fitted. Do not connect any external terminating resistors! There must not be any potential displacement between the units which are connected together using the RS-48. Take suitable measures to avoid a potential displacement, e.g. by connecting the unit ground connectors using a separate lead. MOVIDRIVE MD_60A Operating Instructions 7

Connection option USSA (RS- and RS-48) 4. Connection option USSA (RS- and RS-48) Part number USSA: 8 4 7 RS- connection Use a shielded standard interface cable for connecting to the RS- interface. USSA PC COM -4 GND (ground) TxD RxD -pin sub D connector (male) Fig. : Connection cable USSA PC max. m (6. ft) -pin sub D connector (female) 0AEN RS-48 connection Please observe the following connection instructions: Use a -core twisted and shielded copper cable (data transmission cable with shield comprising copper braiding). The cable must meet the following specifications: Conductor cross section 0. 0.7 mm (AWG 0 8) Cable resistance 00 0 Ω at MHz Capacitance per unit length 40 pf/m ( pf/ft) at khz The following cable is suitable, for example: BELDEN (www.belden.com), data cable type 0A Connect the shield at either end to the electronics shield clamp of the inverter and ensure the shield is connected over a large area. Also connect the ends of the shield to DGND. USSA 0V USSA - + 0V - + Fig. : RS-48 interface of the USSA 007CXX EIA standard The RS-48 interface of the USSA corresponds to the EIA standard: Max. transmission rate 600 baud Max. participants (each unit with USSA counts as participants) Max. cable length 00 m (660 ft) in total Dynamic terminating resistor with fixed installation 8 MOVIDRIVE MD_60A Operating Instructions

Combinations of options 4.0 Combinations of options The following tables show the possible combinations of options in the status as supplied. The meaning of the individual table entries is as follows: - The options cannot be used in conjunction with one another. L R R L Connect the option in the first column ( ) to the OPTION slot. Connect the option in the title row ( ) to the OPTION slot. Connect the option in the first column ( ) to the OPTION slot. Connect the option in the title row ( ) to the OPTION slot. TERMINAL OPTION (L) OPTION (R) CONTROL Fig. : Configuration of option slots 074BXX MDF / MDV / MDS Combinations of options, applies to all MOVIDRIVE units ) : DIPA DFPA DFPA DFIA DFIA DFCA DFOA DFDA DIOA DRSA ) No nd option DIPA - R L R L R L R L R L ) R L R DFPA DFPA L R - - - - L R L R L DFIA DFIA L R - - - - L R L R L DFCA DFOA L R - - - - L R L R L DFDA L R - - - - L R L R L DIOA L R ) R L R L R L R L L R ) R L R DRSA L R R L R L R L R L L R - R ) Exception for DRSA: MOVIDRIVE MDV or MDS is required for this option. ) Only the binary terminals of the DIOA can be set using parameters P6. The binary terminals of the DIPA are only available via the IPOS plus system variables ( IPOS manual). ) The "input/output card type DIOA" option can be connected in pairs. In this case, when the DIOA is connected to "OPTION (R)", bear in mind that the analog inputs/outputs cannot be used and the binary terminals cannot be set using parameters P6. The binary terminals of the DIOA on "OPTION (R)" are only available via the IPOS plus system variables ( IPOS manual). Example If a MOVIDRIVE MDV or MDS is equipped with the fieldbus interface PROFIBUS type DFPA and synchronous operation card type DRSA options, then the DFPA must be connected to the OPTION (L) slot and the DRSA to the OPTION (R) slot. MOVIDRIVE MD_60A Operating Instructions

Installing and removing option pcbs 4. Installing and removing option pcbs Before you begin Take suitable measures to dissipate any electrical charge in your body before you touch the option pcb (discharge strap, conductive shoes, etc.). Keep the option pcb in its original packaging and do not remove it until just before installing it. Do not touch the option pcb more than necessary. Only hold it by the edge of the board and do not touch any components. Installing the option pcb Disconnect inverter from the supply system, switch off supply system and 4 V DC. Remove the keypad, serial interface or blank panel. Remove the lower hood cover from the control unit. Unscrew the electronics shield clamp. Use a suitable screwdriver to lever out and remove the black cover plate. Insert the option pcb into the guide rails of the OPTION or OPTION slot and push it in. Apply moderate pressure to the front panel to push on the option pcb. The option pcb has been clipped in correctly when it is flush with the control pcb. Replace the electronics shield clamp and draw on retainer screws. Put the hood cover of the control unit back on. It may not be possible to fit the hood cover, depending on the option pcb and which sub D connector is used. This does not impair the enclosure of the unit. Put the keypad, serial interface or blank panel back on. Fig. 4: Lever out the cover plate 00AXX 0 MOVIDRIVE MD_60A Operating Instructions

Installing and removing option pcbs Removing the option pcb Disconnect inverter from the supply system, switch off supply system and 4 V DC. Remove the keypad, serial interface or blank panel. Remove the lower hood cover from the control unit. Unscrew the electronics shield clamp. Use a suitable screwdriver to lever out the option pcb and pull it out. Insert another option pcb or a black cover plate in the place of the option pcb. Replace the electronics shield clamp and draw on retainer screws. Put the hood cover of the control unit back on. Put the keypad, serial interface or blank panel back on. Fig. : Lever out the option pcb 006AXX MOVIDRIVE MD_60A Operating Instructions

Connection and terminal description of the DIOA option 4. Connection and terminal description of the DIOA option Part number Terminal expansion board option type DIOA: 8 76 8 Front view of DIOA Terminal Function X0:/ AI/ Setpoint input n, -0 V 0 0 V or 0 0 V DIO X0: AGND (Differential input or input with AGND reference potential) Reference potential for analog signals (REF, REF, AI.., AO..) X0 X X X 4 6 4 6 7 8 0 4 6 7 8 AI AI AGND AOV AOC AGND AOV AOC AGND DIØ DI DI DI DI4 DI DI6 DI7 DCOM DGND DOØ DO DO DO DO4 DO DO6 DO7 DGND X: AOV X:4 AOV X: AOC X: AOC X:/6 AGND X: 8 DIØ 7 X: DCOM X:0 DGND X: 8 DOØ 7 X: DGND Analog voltage output V, factory setting: actual speed Analog voltage output V, factory setting: output current Load capacity of the analog voltage outputs: I max = 0 ma Analog current output C, factory setting: actual speed Analog current output C, factory setting: output current P64/64 "Operating mode AO/" sets whether the voltage outputs V/ (-0 V 0 0 V) or the current outputs C/ (0(4) 0 ma) are in effect. Selection options for the binary outputs Parameter menu P640/64 Max. permitted cable length: 0 m ( ft) Reference potential for analog signals (REF, REF, AI.., AO..) Binary inputs 8, factory setting: no function The binary inputs are electrically isolated by optocouplers. Selection options for the binary outputs Parameter menu P6_ Reference potential for the binary inputs DIØ 7 Reference potential for binary signals Without jumper X: X:0 (DCOM DGND) Isolated binary inputs With jumper X: X:0 (DCOM DGND) Non-isolated binary inputs Binary outputs 8, factory setting: no function Load capacity of the binary outputs: I max = 0 ma (short-circuit proof) Do not apply external voltage to the binary outputs! Reference potential for binary signals Voltage input The analog setpoint input n (AI/) can be used as a differential input or as an input with AGND reference potential. Differential input Input with AGND reference potential -0...0...+0 V V X0 DIO AI AI AGND 0...+0 V + - V X0 DIO AI AI AGND Fig. 6: Setpoint input n 00AXX MOVIDRIVE MD_60A Operating Instructions

Connection and terminal description of the DIOA option Current input You must use an external load if the analog setpoint input n (AI/) should be used as a current input. For example R B = 00 Ω 0 0 ma = 0 0 V DIO + - 0...0 ma 00 Ω 0...0 V X0 AI AI AGND Fig. 7: Current input with external load 067BXX Voltage outputs Analog voltage outputs AOV and AOV must be assigned as shown in the following diagram: DIO DIO -0...0...0 V V X0 X 4 6 AI AI AGND AOV AOC AGND AOV AOC AGND -0...0...0 V V X0 X 4 6 AI AI AGND AOV AOC AGND AOV AOC AGND Fig. 8: Voltage outputs AOV and AOV 00AXX Current outputs Analog current outputs AOC and AOC must be assigned as shown in the following diagram: DIO DIO 0(4)...0 ma + - A X0 X 4 6 AI AI AGND AOV AOC AGND AOV AOC AGND 0(4)...0 ma + - A X0 X 4 6 AI AI AGND AOV AOC AGND AOV AOC AGND Fig. : Current outputs AOC and AOC 004AXX MOVIDRIVE MD_60A Operating Instructions

Encoder and resolver connection 4. Encoder and resolver connection The "SEW Encoder Systems" manual contains detailed information. This manual can be obtained from SEW. General installation notes Max. line length of inverter encoder/resolver: 00 m (0 ft) with a capacitance per unit length 0 nf/km ( nf/mile). Core cross section: 0.0 0. mm (AWG 4 0) If you cut off a core of the encoder/resolver cable: Isolate the cut-off end of the core. Use shielded twisted pair cables (exception: cables for HTL sensors) and connect the shield over a wide area at both ends: to the encoder in the cable screw fitting or in the encoder plug to the inverter in the housing of the sub D plug Route the encoder/resolver cable separately from the power cables. Shield contact On the inverter Connect the shield of the encoder/resolver cable over a large area. Connect the shield on the inverter end in the housing of the sub D plug. Fig. 0: Connect the shield in the sub D plug 0BXX On the encoder/ resolver Connect the shield on the encoder/resolver end in the cable screw fitting or in the encoder plug. Fig. : Connect the shield in the cable screw fitting of the encoder 048AXX Pre-fabricated cables SEW offers pre-fabricated cables for connecting encoders/resolvers. We recommend using these pre-fabricated cables. The conductor colors specified in the connection figures are in accordance with IEC 77 and correspond to the conductor colors used in the pre-fabricated cables from SEW. 4 MOVIDRIVE MD_60A Operating Instructions

Encoder and resolver connection Motor encoder The following motor encoders may be connected to X: of MOVIDRIVE MDV60A units: High-resolution sin/cos encoders with signal voltage V SS V TTL sensors with signal level to RS-4 4 V HTL sensors Fig. : Connection terminals of SEW motor encoders 06AXX Voltage supply Encoders with 4 V DC voltage supply (max. 80 ma) are connected directly to X:. These encoders are then powered by the inverter. Encoders with a V DC voltage supply must be connected via the " V encoder power supply type DWIA" option (part number 8 7 4). sin/cos encoders High-resolution sin/cos encoders ESS, ESS or EVS are recommended for operation with MOVIDRIVE MDV60A. These encoders are powered with 4 V DC and do not need a sensor cable. Connect the sin/cos encoder as follows: ESS / ESS / EVS ESR / ESR / EVR UB K K K0 K K K0 UB A B C A B C A (K) A ( K) B (K) B ( K) C (K0) C K0 ( ) UB YE GN RD BU PK GY WH BN VT max. 00 m (0 ft) 6 7 8 4 X: 6 Fig. : Connecting the sin/cos encoder Cut off the violet conductor (VT) of the cable at the encoder end. 00AXX Part numbers of the pre-fabricated cables For fixed routing: 8 8 8 For cat track routing: 8 88 X MOVIDRIVE MD_60A Operating Instructions

Encoder and resolver connection V TTL sensors V TTL sensors from SEW are available with a 4 V DC voltage supply and a V DC voltage supply. 4 V DC voltage supply Connect V TTL sensors to the 4 V DC voltage supply ESR, ESR or EVS in the same way as the high-resolution sin/cos encoders. V DC voltage supply V TTL sensors with a V DC voltage supply EST, EST or EVT must be connected via the " V encoder power supply type DWIA" option (part number 8 7 4). The sensor cable must be connected as well in order to correct the supply voltage of the encoder. Connect these encoders as follows: max. m (6. ft) EST / EST / EVT UB K K K0 K K K0 UB A B C A B C 6 X: A (K) A ( K) B (K) B ( K) C (K0) C K0 ( ) UB 6 7 8 4 YE GN RD BU PK GY WH BN VT* A (K) A ( K) B (K) B ( K) C (K0) C K0 ( ) UB N.C. YE GN RD BU PK GY WH BN VT max. 00 m (0 ft) 6 7 8 4 6 7 8 4* X: Encoder X: MOVIDRIVE DWIA 6 6 Fig. 4: Connecting TTL sensors via DWIA 00AXX * Connect the sensor line (VT) on the encoder to UB, do not jumper on the DWIA! Part numbers of the pre-fabricated cables MOVIDRIVE X: DWIA X:MOVIDRIVE Only fixed routing: 84 44 7 Encoder EST /EST / EVT DWIA X: encoder For fixed routing: 8 8 8 For cat track routing: 8 88 X 6 MOVIDRIVE MD_60A Operating Instructions

Encoder and resolver connection HTL sensors If you are using a 4 V HTL sensor ESC, ESC or EVC, you are not allowed to connect the negated channels A (K), B (K) and C (K0). ESC / ESC / EVC UB K K K0 K K K0 UB A B C A B C A (K) YE A ( K) B (K) GN B ( K) C (K0) GY C ( K0) UB WH BN max. 00 m (0 ft) N.C. 6 N.C. 7 N.C. 8 N.C. 4 X: 6 Fig. : Connecting HTL sensors 00AXX Part numbers of the pre-fabricated cables For fixed routing: 8 4 For cat track routing: 8 6 Absolute encoder The absolute encoder AVY has a fixed connection cable m (. ft) in length with a 7-pin round connector plug suitable for the SPUC 7B FRON female connector made by Interconnectron. The plug has the following pin assignment: Pin Description Conductor color in pre-fabricated cable 6-core cable 0-core cable 7 +0 4 0 V Supply voltage V DC, polarity reversal S protected White (WH) White (WH) 0 Supply voltage GND Electrically isolated from AVY housing Brown (BN) Brown (BN) 4 Serial data output D+ "" = High signal Yellow (YE) Black (BK) 7 Serial data output D- "0" = High signal Green (GN) Violet (VT) 8 Clock line, current loop T+ 7 ma towards T+ = "" Pink (PK) Pink (PK) Clock line, current loop T- 7 ma towards T- = "0" Gray (GY) Gray (GY) Incremental encoder signal A Yellow (YE) 6 Incremental encoder signal A Green (GN) V SS sin/cos - Incremental encoder signal B Red (RD) Incremental encoder signal B Blue (BU) Connection to the DPAA option Connect the absolute encoder AVY to the DPAA option as follows: 4 AVY 0 6 7 4 7 6 8 8 4 7 0 7 T+ PK T- GY D+ YE D- GN GND BN WH U S max. 00 m (0 ft) 4 8 DPAA X0: Fig. 6: Connecting AVY to DPAA 077AXX MOVIDRIVE MD_60A Operating Instructions 7

Encoder and resolver connection Connection to the DIPA option Connect the absolute encoder AVY to the DIPA option as follows: 4 AVY 0 6 7 4 7 6 8 T+ PK 8 T- GY 4 D+ YE 7 D- GN 0 GND BN WH 7 U S max. 00 m (0 ft) 8 6 (N.C.) (N.C.) 4 (N.C.) 7 Fig. 7: Connecting AVY to DIPA DIPA X6: 6 078AXX Connecting as a combination encoder You can also use the AVY absolute encoder on MOVIDRIVE MDV60A as a combination encoder (absolute and incremental). The encoder is then connected to X6: of the DIPA option and X: of the MOVIDRIVE MDV60A basic unit. 4 AVY 0 6 7 4 7 6 8 8 4 7 0 7 6 T+ PK T- GY D+ BK D- VT GND BN U WH S YE A (K) GN A ( K) RD B (K) BU B ( K) max. 00 m (0 ft) 8 6 DIPA X6: (N.C.) (N.C.) 4 (N.C.) 7 MOVIDRIVE X: 6 7 (N.C.) 6 (N.C.) 4 (N.C.) (N.C.) 8 (N.C.) 6 Fig. 8: Connecting as a combination encoder 07AXX Part numbers of the pre-fabricated cables Encoder AVY DPAA X0: (Fig. 7) For fixed routing: 8 887 For cat track routing: 8 888 Encoder AVY DIPA X6: (Fig. 8) For fixed routing: 8 4 For cat track routing: 8 0 8 Encoder AVY as combination encoder DIPA X6: & MOVIDRIVE X: (Fig. ) For fixed routing: 8 80 For cat track routing: 8 8 8 MOVIDRIVE MD_60A Operating Instructions

Encoder and resolver connection Resolver SEW offers the following pre-fabricated cables for connecting resolvers to MOVIDRIVE MDS60A: Part number For motor type Fixed routing Cat track routing CM7 with pl. connection 4 7 DFS6 with terminal box 8 8 8 8 88 X with pl. connection 8 7 8 8 8 6 DFY7 with terminal box 8 8 8 8 88 X with pl. connection 8 87 8 8 Terminal/pin assignment CM motors: The resolver connections are housed in a plug connection. DS/DY motors: Depending on the motor type, the resolver connections in the terminal box are either accommodated on a 0-pin Phoenix terminal strip or in the plug connection. Plug connection CM, DS6: Intercontec, type ASTA0NN00 0 000 000 Plug connection DY7 : Framatome Souriou, type GN-DMS-S Terminal/pin Description Conductor color in pre-fabricated cable Ref.+ Pink (PK) Reference Ref.- Gray (GY) cos+ Red (RD) Cosine signal 4 cos- Blue (BU) sin+ Yellow (YE) Sine signal 6 sin- Green (GN) TF/TH White (WH) Motor protection 0 TF/TH Brown (BN) The resolver signals have the same numbering on the 0-pin Phoenix terminal strip and in the plug connections. Connection Connect the resolver as follows: CM, DFS6, DFY7... 8 0 7 6 4 ) 4 6 7 8 0 ) Ref.+ Ref.- cos+ cossin+ sin- N.C. N.C. TF/TH TF/TH PK GY RD BU YE GN WH BN VT max. 00 m (0 ft) 8 7 6 4 MOVIDRIVE X: 6 Fig. : Connecting the resolver 044BXX ) Plug connection ) Terminal strip If using the pre-fabricated cable with conductor end sleeves, cut off the violet conductor (VT) of the cable in the motor terminal box. MOVIDRIVE MD_60A Operating Instructions

Encoder and resolver connection External encoders Only encoders with a signal level according to RS-4 ( V-TTL) are allowed to be connected to X4: of MOVIDRIVE MDV/MDS units. Voltage supply Encoders with 4 V DC voltage supply (max. 80 ma) are connected directly to X4:. These encoders are then powered by the inverter. Encoders with a V DC voltage supply must be connected via the " V encoder power supply type DWIA" option (part number 8 7 4). Connection External encoder with 4 V DC voltage supply: ESR / ESR / EVR UB K K K0 K K K0 UB A B C A B C A (K) A ( K) B (K) B ( K) C (K0) C K0 ( ) UB YE GN RD BU PK GY WH BN VT max. 00 m (0 ft) MOVIDRIVE X4: 6 7 6 8 4 Fig. 40: External encoder direct to X4: Cut off the violet conductor (VT) of the cable at the encoder end. 0776AXX External encoder with V DC voltage supply: EST / EST / EVT UB K K K0 K K K0 UB A B C A B C MOVIDRIVE X4: 6 A (K) A ( K) B (K) B ( K) C (K0) C K0 ( ) UB 6 7 8 4 YE GN RD BU PK GY WH BN VT* A (K) A ( K) B (K) B ( K) C (K0) C ( K0) UB N.C. max. m (6. ft) max. 00 m (0 ft) 6 7 8 4 6 7 8 4* X: Encoder X: MOVIDRIVE DWIA 6 6 Fig. 4: Connect via DWIA 0777AXX * Connect the sensor line (VT) on the encoder to UB, do not jumper on the DWIA! 40 MOVIDRIVE MD_60A Operating Instructions

Encoder and resolver connection Part numbers of the pre-fabricated cables Encoder ESR / ESR EVR MOVIDRIVE X4: (Fig. 4) Only fixed routing: 8 4 X Encoder EST /EST / EVT DWIA X: encoder (Fig. 4) For fixed routing: 8 8 8 For cat track routing: 8 88 X Incremental encoder simulation You can also use X4: as an incremental encoder simulation output. To do this, you must jumper X4:4 with X4: (switchover DGND). X4: the supplies incremental encoder signals with a signal level according to RS-4 ( V TTL). The number of pulses is as follows: With MDV60A as on X: Motor encoder input With MDS60A 04 pulses/revolution Connection Connect the evaluation for the incremental encoder simulation as follows: A (K) A ( K) B (K) B ( K) C (K0) C K0 ( ) UB Umschaltung YE GN RD BU PK GY WH BN VT* max. 00 m (0 ft) 8 4 X MOVIDRIVE compa X4 6 7 8 4 6 Fig. 4: Connection of incremental encoder simulation 088AXX Part number of the pre-fabricated cable Only fixed routing: 8 4 X MOVIDRIVE MD_60A Operating Instructions 4

Encoder and resolver connection Master/slave connection X4 X4 connection (= master/slave connection) of two MOVIDRIVE units. Connection Master MOVIDRIVE X4: max. 00 m (0 ft) Slave MOVIDRIVE X4: 6 6 7 8 4 6 7 8 4 6 Fig. 4: X4 X4 connection 006AXX Part number of the pre-fabricated cable Only fixed routing: 8 8 The sub D sockets on the ends of the cable are marked with "MASTER" and "SLAVE". Make sure that you connect the socket marked "MASTER" to X4: of the master unit and the socket marked "SLAVE" to X4: of the slave unit. 4 MOVIDRIVE MD_60A Operating Instructions

General startup instructions I 0 Startup. General startup instructions It is essential to comply with the safety notes during startup! Requirements Correct project planning of the drive is the pre-requisite for successful startup. Refer to the MOVIDRIVE system manual for detailed project planning instructions and an explanation of the parameters (chapters 4 and ). VFC operating modes without speed control MOVIDRIVE MD_60A drive inverters are factory set for operation with the SEW motor (MD_60A...-_: 4-pole and rated voltage 400 V AC / 0 Hz or MD_60A...-_: 4-pole and rated voltage 0 V AC / 60 Hz) which has been adjusted to the correct power level. The motor can be connected and the drive started immediately in accordance with Sec. "Starting the motor" ( page 77). Inverter/motor combinations 400/00 V units The following tables indicate which inverter/motor combinations this applies to. MOVIDRIVE MDF60A or MDV60A in VFC mode SEW motor 00-A-4 DT0L4 00-A-4 DV00LS4 000-A-4 DV00L4 0040-A-4 DVM4 00-A-4 DVS4 007-A-4 DVM4 00-A-4 DV60M4 00-0-4 DV60L4 00-0-4 DV80L4 000-0-4 DV00L4 070-0-4 DVS4 040-0-4 DVM4 00-0-4 D0M4 070-0-4 D80S4 MOVIDRIVE MD_60A Operating Instructions 4

I 0 General startup instructions 0 V units MOVIDRIVE MDF60A or MDV60A in VFC mode SEW motor 00-A-4 DT0L4 00-A-4 DV00LS4 007-A-4 DV00L4 00-A-4 DVS4 007-A-4 DVM4 00-0-4 DV60M4 00-0-4 DV80M4 00-0-4 DV80L4 000-0-4 DVS4 The startup functions described in this section are used for setting the inverter so it is optimally adapted to the motor which is actually connected and to the given boundary conditions. It is essential to perform a startup as described in this section for the VFC operating modes with speed control, all CFC operating modes and SERVO operating modes. Hoist applications MOVIDRIVE MD_60A drive inverters must not be used as a safety device in hoist applications. To ensure safety, you must use monitoring systems or mechanical safety devices to prevent the possibility of injury or damage to property. 44 MOVIDRIVE MD_60A Operating Instructions

Preliminary work and resources I 0. Preliminary work and resources Check installation. Take suitable measures to prevent the motor starting up inadvertently, for example by removing the electronics terminal block X:. Furthermore, additional safety precautions must be taken depending on the application in order to avoid endangering people and machinery. For startup with the DBGA keypad: Connect the DBGA keypad to the TERMINAL option slot. For startup with a PC and MOVITOOLS: Connect the USSA option to the TERMINAL option slot and use an interface cable (RS-) to connect it to the PC. MOVIDRIVE and the PC must be de-energized when you do this, otherwise undefined states may be adopted. Then switch on both units. Install MOVITOOLS on the PC if you have not already done so. Start the program. Switch on the power system and, if necessary, the 4 V supply. If you are using the DBGA keypad, the following message appears for about s: SELFTEST MOVIDRIVE Undertake the correct preliminary parameter setting (e.g. factory setting). Check the terminal assignment which has been set ( P60_ / P6_). Startup automatically changes a group of parameter values. The parameter description P700 "Operating modes" explains which parameters are affected by this. Refer to the MOVIDRIVE system manual, Sec. 4 "Parameters", for the parameter description. MOVIDRIVE MD_60A Operating Instructions 4

I 0 Startup with the DBGA keypad. Startup with the DBGA keypad General information Startup with the DBGA keypad is only possible with MDF and MDV in VFC operating modes. Startup in CFC and SERVO operating modes is only possible using the MOVITOOLS software. Data required The following data are required for successful startup: Motor type (SEW motor or non-sew motor) Motor data Rated voltage and rated frequency. In addition, with a non-sew motor: Rated current, rated power, power factor cosϕ and rated speed. Power supply voltage The following information is also required for the startup of the speed controller: Incremental encoder type Encoder type and resolution of the incremental encoder: Startup parameters SEW encoder type Encoder type Encoder resolution ESS, ESS, EV SINE ENCODER 04 AVY SINE ENCODER ESR, ESR, EVR EST ), EST ), EVT ) INCREM. TTL SENSOR 04 ESC, ESC, EVC INCREM. HTL SENSOR 04 ) V TTL sensors EST, EST and EVT must be connected via the DWIA option ( Sec. Installation). Motor data SEW motor: Brake yes or no and flywheel fan (Z fan) yes or no Non-SEW motor: Mass moment of inertia [0-4 kgm ] of the motor, brake and fan Rigidity of the closed-loop control system (factory setting = ; applies to most applications) If the drive is tending to oscillate setting < If the transient recovery time is too long setting > Recommended setting range: 0.0.0 Mass moment of inertia [0-4 kgm ] of the load (gear unit + driven machine) extrapolated for the motor shaft. Time for the shortest required ramp. If you are using a TTL encoder (encoder type INCREM. TTL SENSOR) or a sin/cos encoder (encoder type SINE ENCODER): Activate encoder monitoring (P04 = "ON") after completing the startup. The function and voltage supply of the encoder are then monitored. Important: Encoder monitoring is not a safety function! 46 MOVIDRIVE MD_60A Operating Instructions

Startup with the DBGA keypad I 0 Startup functions of the DBGA Detailed description of the keypad Sec. "Operating displays": E Q 0406AXX and at the same Commence startup. time key Next menu command or increase value in edit mode. key key Previous menu command or decrease value in edit mode. One menu level down or activate edit mode for the menu command. key One menu level up or deactivate edit mode for the menu command. Q key Cancel startup and return to main display. E key Cancel startup and return to main display. Language change on DBGA keypad The main display of the keypad is in German. REGLERSPERRE STROM: 0 A Press the key twice to display parameter group 8... 8.. GERAETE- FUNKTIONEN Press the key twice and the key once to display parameter 80 "Language". Press the key to activate edit mode. Press the or key to select the language you want and then press the key to exit edit mode. 80 DEUTSCH SPRACHE Press the Q key to return to the main display. MOVIDRIVE MD_60A Operating Instructions 47

I 0 Startup with the DBGA keypad Structure of the startup menu CONTR. INHIBIT CURR.: 0 A [ ] and [ ] simultaneously STARTUP -> IPOS_VARIABLES <- [ ] PREPARE FOR STARTUP ca. s C0 0* PARAM. SET STARTUP [ ] C0 * OPER. MODE [ ] VFC [ ] [ ] C0* _ VFC OPER. MODE [ ] [ ] C0 * DVM4 MOTOR TYPE [ ] C0 * 400 V MOT. RATED VOLT. [ ] C0 4* 0 HZ MOT. RATED FREQ. [ ] C0 * 400 V MAINS RAT. VOLT. [ ] 8* NO RESPONSE RESP. TF-SIGNAL [ ] C0 6* NO [ ] C06* _ NO CALCULATION CALCULATION [ ] [ ] C06* _ YES CALCULATION C08* _ NO SAVE [ ] [ ] C08* _ YES SAVE COPYING DATA... CONTR. INHIBIT CURR.: 0 A [Q] [E] C08* _ NO SAVE Fig. 44: Structure of the startup menu 0400AEN 48 MOVIDRIVE MD_60A Operating Instructions

Startup with the DBGA keypad I 0 Startup procedure. "0" signal at terminal X: (DIØØ "/CONTROL.INHIBIT"), e.g. by disconnecting the electronics terminal block X. CONTROL.INHIBIT CURRENT: 0 A. Activate the startup menu by pressing the and keys on the DBGA at the same time. STARTUP IPOS_VARIABLES. Press the key to commence the startup. The first window of the startup menu appears. The menu commands are identified by an * in the 4th position. Menu commands which only appear in the startup menu start with "C", the other menu commands have the number in the parameter list (page 80). Press the key to jump to the next menu command when you have worked through a menu command. STARTUP IS BEING PREPARED 4. Select a parameter set, e.g. parameter set. C00* PARAM. SET STARTUP. Set the operating mode, e.g. VFC. C0* VFC OPER. MODE 6. Select the connected motor. If a or 4-pole SEW motor is connected, select the correct motor from the list. In the case of a non-sew motor or an SEW motor with more than four poles, choose "NON-SEW MOTOR" in the selection list. 7. Refer to the nameplate of the motor and enter the rated motor voltage for the selected connection type. C0* DVM4 MOT. TYPE C0* NON-SEW MOTOR MOT. TYPE C0* 400 V RATED MOT. VOLT. Example: Nameplate 0 /400 0 Hz connection Enter 400 V. connection, transition point at 0 Hz Enter 0 V. connection, transition point at 87 Hz Also enter 0 V. After startup, first set parameter P0 "MAXIMUM SPEED " to the value for 87 Hz and then start the drive. Example: Nameplate 400 /60 0 Hz Only connection possible Enter 400 V. connection is not possible. 8. Enter the rated frequency specified on the motor nameplate. Example: 0 /400 0 Hz Enter 0 Hz in a and connection. C04* 0 Hz RATED MOT. FREQ. WITH SEW MOTORS. The motor values are stored for SEW and 4-pole motors and do not have to be entered. WITH NON-SEW MOTORS. Enter the following data from the motor nameplate: Rated motor current, note the connection type ( or ). Rated power of the motor Power factor cos ϕ Rated speed of the motor 0. Enter the rated voltage of the supply system C0* 400 V RATED SYS. VOLT. MOVIDRIVE MD_60A Operating Instructions 4

I 0 Startup with the DBGA keypad. If no TF/TH is connected to X0: and X0: Set "NO RESP.". Set the required fault response if a TF/TH is connected. 8* NO RESP. RESP. TF sens SIGNAL. Commence the startup calculation by selecting "YES". C06* NO CALCULATION. The calculation is performed. WITH SEW MOTORS WITH NON-SEW MOTORS. The calculation for non-sew motors requires a calibration procedure: When prompted, give a "" signal on terminal X: (DIØØ "/CONTROL.INHIBIT"). Give a "0" signal on terminal X: again after the calibration is complete. The motor parameters are estimated if it is not possible to calibrate (energize) the motor. 4. The "SAVE" menu command appears automatically. The keypad is already in edit mode. C08* _NO SAVE. Set "SAVE" to "YES". The data (motor parameters) are copied into the non-volatile memory of MOVIDRIVE. DATA ARE BEING COPIED... 6. This completes the startup. Press the E or Q key to exit the startup menu. The main display then appears. CONTROL.INHIBIT CURRENT: 0 A Copy the parameter set from MOVIDRIVE into the DBGA keypad after completing the startup (P807 "MDX DBG"). In this way, it is possible to use the DBGA to transfer the parameter set to other MOVIDRIVE units (P 806 "DBG MDX"). Enter any parameter settings which differ from the factory settings in the parameter list ( page 80). In the case of non-sew motors, set the correct brake reaction time (P7 / P7). Refer to the information in Sec. "Starting the motor" ( page 77) for starting the motor. With connection and transition point at 87 Hz Set parameter P0/ "Maximum speed /" to the value for 87 Hz. 0 MOVIDRIVE MD_60A Operating Instructions

Startup with the DBGA keypad I 0 Startup of speed controller Startup without the speed controller is performed first. Important: Set VFC-n-CONTROL operating mode. C0* VFC-n-CTRL OPER. MODE Structure Structure of the startup menu for the speed controller: C0* _ NO COMISS. N-CTLR.? C0 0* n-control COMMISSIONING [ ] [ ] C0* _ YES COMISS. N-CTLR.? [ ] C * INCREM. TTL ENCODER TYPE [ ] C 6* 04 inc ENC. PULSE COUNT [ ] C 7* WITH BRAKE [ ] C 8* STIFFNESS [ ] C * WITHOUT Z FAN [ ] C 0* 0. INERTIA [ ] C * 0 s SHORTEST RAMP [ ] [ ] C0 6* NO C06* _ NO CALCULATION CALCULATION [ ] [ ] [ ] C06* _ YES CALCULATION C08* _ NO SAVE [ ] [ ] C08* _ YES SAVE CONTR. INHIBIT CURR.: 0 A [E] [Q] C08* _ NO SAVE COPYING DATA... Fig. 4: Structure of startup with the speed controller 00AEN MOVIDRIVE MD_60A Operating Instructions

I 0 Startup with the DBGA keypad Startup procedure. Press "YES" to commence the speed controller startup. All mass moments of inertia must be entered in the unit [0-4 kgm ].. Press the key to move on to the next menu item each time.. Enter the correct encoder type. 4. Enter the correct encoder resolution. WITH SEW MOTORS. Enter whether the motor has a brake. 6. Set the rigidty of the closed-loop control system. 7. Enter whether the motor has a flywheel fan (Z fan). WITH NON-SEW MOTORS. Enter the moment of inertia of the motor. 6. Set the rigidity of the closed-loop control system. 7. Set the moment of inertia of the brake and the fan. 8. Enter the mass moment of inertia of the load (gear unit + driven machine) extrapolated for the motor shaft.. Enter the time for the shortest ramp. 0. Commence the speed controller startup calculation by selecting "YES".. The "SAVE" menu command appears automatically. Set "SAVE" to "YES". The data are copied into the non-volatile memory of MOVIDRIVE.. The "SAVE" menu command appears again. Press the E or Q key to exit the startup menu. The main display then appears. Copy the parameter set from MOVIDRIVE into the DBGA keypad after completing the startup (P807 "MDX DBG"). In this way, it is possible to use the DBGA to transfer the parameter set to other MOVIDRIVE units (P 806 "DBG MDX"). Enter any parameter settings which differ from the factory settings in the parameter list ( page 80). In the case of non-sew motors, set the correct brake reaction time (P7 / P7). Refer to the information in Sec. "Starting the motor" ( page 77) for starting the motor. With connection and transition point at 87 Hz Set parameter P0/ "Maximum speed /" to the value for 87 Hz. Activate encoder monitoring for TTL sensors and sin/cos encoders (P04 = "ON"). MOVIDRIVE MD_60A Operating Instructions

Startup with a PC and MOVITOOLS I 0.4 Startup with a PC and MOVITOOLS General information Terminal X: (DIØØ "/CONTROL.INHIBIT") must get a "0" signal! Start the MOVITOOLS program. Set the language. Select the PC port (PC COM) to which the inverter is connected. Select <Update> to display the connected inverter. Fig. 46: MOVITOOLS startup window 00AEN Commencing startup Click on <Shell> in "Execute Program". The Shell program is started. Select the [Startup] / [Startup...] menu command. MOVITOOLS opens the startup menu. Select asynchronous or synchronous as the motor type. Select parameter set or. With speed-controlled drives, the speed controller can be selected separately when startup is repeated. When startup is repeated, the startup functions of the DIPA absolute encoder interface, if installed, can also be selected separately. Set the operating mode. Select an SEW motor ( or 4-pole) or a non-sew motor. SEW motors with more than four poles are set as non-sew motors. Enter the motor type data and, if speed control is being used, the speed controller data as well. Press <Finish> to complete the startup. Make any necessary parameter settings using the main menu or the user menu. Save the parameter set. The parameter set can be transferred to other MOVIDRIVE units. Print out the set parameters using [File] / [Print Data]. Refer to the information in Sec. "Starting the motor" ( page 77) for starting the motor. MOVIDRIVE MD_60A Operating Instructions

I 0 Starting the motor. Starting the motor Analog setpoint specification The following table shows which signals must be present on terminals X: (AI) and X: X:4 (DIØØ DIØ) when the "UNIPOL/FIX.SETPT" setpoint is selected (P00), in order to operate the drive with an analog setpoint entry. Function X: (AI) Analog input n X: (DIØØ) /Controller inhibit X: (DIØ) CW/STOP X: (DIØ) CCW/STOP X:4 (DIØ) Enable/rapid stop Controller inhibit X "0" X X X Rapid stop X "" X X "0" Enable and stop X "" "0" "0" "" Clockwise at 0 % n max V "" "" "0" "" Clockwise at n max 0 V "" "" "0" "" C-clockw. at 0 % n max V "" "0" "" "" Counterclockw. at n max 0 V "" "0" "" "" The following travel cycle shows by way of example how the motor is started with the wiring of terminals X: X:4 and analog setpoints. Binary output X0: (DBØØ "/Brake") is used for switching brake contactor K. "" Input DIØØ /Controller inhibit "0" Input DIØ CW/stop Input DIØ CCW/stop Input DIØ Enable/ Rapid stop Output DBØØ /Brake "" "0" "" "0" "" "0" "" "0" 0V Analog input n (AI) V 0V Speed n [rpm] n max 0% n max n n min start-stop 0 t CW up t CW up t CW up t CW down t CW down -0% n max t CCW up t stop ramp -n max Fig. 47: Travel cycle with analog setpoints 00AEN The motor is not energized in the event of controller inhibit (DIØØ = "0"). A motor without a brake then coasts to a halt. 4 MOVIDRIVE MD_60A Operating Instructions

Starting the motor I 0 Fixed setpoints The following table shows which signals must be present on terminals X: X:6 (DIØØ DIØ) when the "UNIPOL/FIX.SETPT" setpoint is selected (P00), in order to operate the drive with the fixed setpoints. Function X: (DIØØ) /Ctrler inhibit X: (DIØ) CW/STOP X: (DIØ) CCW/STOP X:4 (DIØ) Enable/rapid stop X: (DIØ4) n/n X:6 (DIØ) n/n Controller inhibit "0" X X X X X Rapid stop "" X X "0" X X Enable and stop "" "0" "0" "" X X Clockwise at n "" "" "0" "" "" "0" Clockwise at n "" "" "0" "" "0" "" Clockwise at n "" "" "0" "" "" "" C-clockw. at n "" "0" "" "" "" "0" The following travel cycle shows by way of example how the drive is started with the wiring of terminals X: X:6 and the internal fixed setpoints. Binary output X0: (DBØØ "/Brake") is used for switching brake contactor K. "" Input DIØØ /Controller inhibit "0" Input DIØ CW/stop Input DIØ CCW/stop Input DIØ Enable/ Rapid stop Input DIØ4 n/n Input DIØ n/n Output DBØØ /Brake "" "0" "" "0" "" "0" "" "0" "" "0" "" "0" Speed n [rpm] n n n 0 -n -n t CW up t CW up t CW up t CW down t CCW up t stop ramp -n Fig. 48: Travel cycle with internal fixed setpoints 004AEN The motor is not energized in the event of controller inhibit (DIØØ = "0"). A motor without a brake then coasts to a halt. MOVIDRIVE MD_60A Operating Instructions

I 0 Starting the motor Manual operation The inverter can be controlled using the DBGA keypad using the manual operation function. The 7-segment display on the unit shows "H" during manual mode. In order for manual operation to be started, there must be a "0" signal sent to binary inputs X: (DIØ) "CW/stop", X: (DIØ "CCW/stop") and X:4 (DIØ "Enable/ rapid stop"), if programmed. The binary inputs are then without any functions for the duration of manual operation, with the exception of X: (DIØØ "/Controller inhibit"). Binary input X: (DIØØ "/Controller inhibit") must get a "" signal to enable the drive to be started in manual operation. The drive can also be stopped in manual operation by X: = "0". The direction of rotation is not determined by the "CW/stop" or "CCW/stop" binary inputs. Instead, you select the direction of rotation using the keypad ( Fig. 0). Manual operation remains active even after the supply system power has been switched off/on. The inverter is then inhibited, however. A change of direction command using the or key produces an enable and a start in the selected sense of rotation at n min. The speed is increased and decreased using the and keys. The modification speed is 0 rpm per second. 880 OFF MANUAL OPERATION -key -key 880 _OFF MANUAL OPERATION Q-key E-key - or -key _ DIR. OF ROTATION L <E>=EXIT R Q-key -key -key _ 0%In <Q>=STOP 0 rpm R -key -key _ 0%In L 0 rpm <Q>=STOP -key: increase speed -key: decrease speed Fig. 4: Manual mode with DBGA 0406AEN The signals at the binary inputs take effect as soon as manual operation is finished. Binary input X: (DIØØ) /Controller inhibit does not have to be switched from "" to "0" and back to "". The drive can start according to the signals at the binary inputs and the setpoint sources. 6 MOVIDRIVE MD_60A Operating Instructions

Complete parameter list I 0.6 Complete parameter list The parameters of the short menu are identified by a "/" (= displayed on the DBGA keypad). Par. Name Value range Par. Name Value range DISPLAY VALUES 06_ Binary outputs option 00_ Process values 060 Binary output DOØ 000 Speed -000 0 000 rpm 06 Binary output DO 00/ User display [Text] 06 Binary output DO 00 Frequency 0 400 Hz 06 Binary output DO 00 Actual position 0 - inc 064 Binary output DO4 004 Output current 0 00 % I N 06 Binary output DO 00 Active current -00 0 00 % I N 066 Binary output DO6 006/ Motor utilization 0 00 % 067 Binary output DO7 007 Motor utilization 0 00 % 068/ Status binary outputs option 008 DC link voltage 0 000 V 07_ Unit data 00 Output current A 070 Unit type 0_ Status displays 07 Unit rated current 00 Inverter status 07 Option 0 Operational status 07 Option 0 Fault status 074 Firmware option 0 Active parameter set / 07 Firmware option 04 Heat sink temperature -0 0 00 C 076 Firmware basic unit 0 Mains ON operation time 0 000 h 077 Technology function 06 Operating time (enabled) 0 000 h 08_ Fault memory 07 Electrical energy kwh 080/ Fault t-0 0_ Analog setpoints 08 Fault t- 00 Analog input AI -0 0 0 V 08 Fault t- 0 Analog input AI -0 0 0 V 08 Fault t- 0 External current limit 0 00 % 084 Fault t-4 0_ Binary inputs basic unit 0_ Bus diagnosis 00 Binary input DIØØ /CONTROL.INHIBIT 00 PD configuration 0 Binary input DIØ 0 Fieldbus type 0 Binary input DIØ 0 Fieldbus baud rate 0 Binary input DIØ 0 Fieldbus address 04 Binary input DIØ4 04 PO setpoint 0 Binary input DIØ 0 PO setpoint 06/ Status binary inputs basic unit 06 PO setpoint 04_ Binary inputs option 07 PI actual value 040 Binary input DIØ 08 PI actual value 04 Binary input DI 0 PI actual value 04 Binary input DI 04 Binary input DI 044 Binary input DI4 04 Binary input DI 046 Binary input DI6 047 Binary input DI7 048/ Status binary inputs option 0_ Binary outputs basic unit 00 Binary output DBØØ /BRAKE 0 Binary output DOØ 0 Binary output DOØ 0/ Status binary outputs basic unit MOVIDRIVE MD_60A Operating Instructions 7

I 0 Complete parameter list Par. Name Setting range Variable par. Factory setting Parameter set SETPOINTS / RAMP GENERATORS 0_ Setpoint selection 00/ Setpoint source UNIPOL/FIX.SETPT 0 Control signal source TERMINALS _ Analog input AI 0 AI scaling -0-0. / 0. 0 AI offset -00 0 00 mv AI operation mode Ref. N-MAX AI voltage offset -0 0 0 V 4 AI speed offset -000 0 000 rpm After startup Name Par. Parameter set Setting range Factory setting Filter setpoint 0 00 ms 0 = Filter off _ Analog inputs (optional) 0 AI operation mode NO FUNCTION _ Speed ramps 4_ Speed ramps 0/ Ramp t UP CW 0 000 s 40 Ramp t UP CW 0 000 s / Ramp t DOWN CW 0 000 s 4 Ramp t DOWN CW 0 000 s / Ramp t UP CCW 0 000 s 4 Ramp t UP CCW 0 000 s / Ramp t DOWN CCW 0 000 s 4 Ramp t DOWN CCW 0 000 s 4/ Ramp t UP=DOWN 0 000 s 44 Ramp t UP=DOWN 0 000 s S pattern t 0 4 S pattern t 0 6/ Stop ramp t 0 0 s 46 Stop ramp t 0 0 s 7/ Emergency ramp t4 0 0 s 47 Emergency ramp t4 0 0 s _ Motorized potentiometer (parameter set and ) 0 Ramp t UP 0. 0 0 s Ramp t DOWN 0. 0 0 s Save last setpoint ON / OFF 6_ Fixed setpoints 7_ Fixed setpoints 60/ Internal setpoint n 6/ Internal setpoint n 6/ Internal setpoint n -000 0 0 000 rpm -000 0 70 000 rpm -000 0 00 000 rpm 70 Internal setpoint n 7 Internal setpoint n 7 Internal setpoint n -000 0 0 000 rpm -000 0 70 000 rpm -000 0 00 000 rpm After startup 8 MOVIDRIVE MD_60A Operating Instructions

Complete parameter list I 0 Par. CONTROLLER PARAMETERS 0_ Speed control (only parameter set ) 00 P gain speed controller 0. 0 0 0 Name Variable par. Parameter set Time constant n- control. Gain accel. feedforward Filter accel. feedforward 0 0 00 ms 0 0 00 ms 04 Filter speed actual value 0 ms 0 Load feedforward 0 0 % 06 Sample time n-control. ms = 0 / 0. ms = 07 Load feedforward VFC 0 0 % _ Hold controller 0 P gain hold controller 0. _ Synchr. oper. control (only parameter set ) 0 P-gain (DRS) 0 00 Master gear ratio factor,,, Slave gear ratio factor,,, Mode selection 4 Slave counter Offset 6 Offset 7 Offset Setting range Factory setting Mode Mode Mode Mode 4 Mode Mode 6 Mode 7 Mode 8 -,, -0 / 0,, inc -767-0 / 0 767 inc -767-0 / 0 767 inc -767-0 / 0 767 inc Feedforward filter 8 0 00 ms Only with MOVITOOLS. Not visible on the DBGA keypad. (DRS) _ Synchr. oper. w. sync. encoder 0 Synchronous encoder OFF / EQUAL- RANKING / CHAIN Factor slave encoder 000 Factor slave sync. 000 encoder 4_ Synchr. oper. w. catch up -000 0 00 40 Synchronization speed 000 rpm 4 Synchronization ramp 0 0 s After startup Name Par. Parameter set Setting range Factory setting After startup MOVIDRIVE MD_60A Operating Instructions

I 0 Complete parameter list Par. Name Variable par. Parameter set Setting range Factory setting After startup Name Par. Parameter set Setting range Factory setting MOTOR PARAMETERS 0_ Limits _ Limits 00/ Start/stop speed 0 60 0 rpm 0 Start/stop speed 0 60 0 rpm 0/ Minimum speed 0 60 00 rpm Minimum speed 0 60 00 rpm 0/ Maximum speed 0 00 00 rpm Maximum speed 0 00 00 rpm After startup 0/ Current limit 0 0%I N Current limit 0 0%I N 04 Torque limit 0 0 % _ Motor compensat. (asynchr.) _ Motor compensat. (asynchr.) 0/ Automatic adjustment ON / OFF 0 Automatic adjustment ON / OFF Boost 0 00 % Boost 0 00 % IxR compensation 0 00 % IxR compensation 0 00 % Premagnetizing time 0 0. s Premagnetizing time 0 0. s 4 Slip compensation 0 00 rpm 4 Slip compensation 0 00 rpm 4_ Motor protection 40 Motor protection ON / OFF 4 Motor protection ON / OFF FAN COOLED / forcedcooling 4 Cooling type _ Motor sense of rotation 0 Change direction of rotation ON / OFF 4 Cooling type Change direction of rotation FAN-COOLED / forcedcooling ON / OFF 60 Startup YES / NO Only available in DBGA, not in MOVITOOLS/SHELL! 4 REFERENCE SIGNALS 40_ Speed reference signal 400 Speed reference value 0 00 000 rpm 40 Hysteresis 0 00 00 rpm 40 Delay time 0 s 40 Signal = "" if: n < n ref / n > n ref 4_ Speed window signal 40 Window center 0 00 000 rpm 4 Range width 0 000 rpm 4 Delay time 0 s 4 Signal = "" if: INSIDE / OUTSIDE 4_ Speed setp./act. val. comp. 40 Hysteresis 00 00 rpm 4 Delay time 0 s 4 Signal = "" if: n <> n setpt / n = n setpt 4_ Current reference signal 40 Current reference value 0 00 0 % I N 4 Hysteresis 0 0 % I N 4 Delay time 0 s 4 Signal = "" if: I<I ref / I>I ref 44_ Imax signal 440 Hysteresis 0 0 % I N 44 Delay time 0 s 44 Signal = "" if: I = I max / I < I max 60 MOVIDRIVE MD_60A Operating Instructions

Complete parameter list I 0 Par. MONITORING FUNCTIONS 0_ Speed monitoring 00 Speed monitoring OFF / MOTOR MODE / REGENERAT. MODE / MOT.& REGEN.MODE 0 Speed monitoring OFF / MOTOR MODE / REGENERAT. MODE / MOT.& REGEN.MODE 0 Delay time 0 0 s 0 Delay time 0 0 s 04 Encoder monitoring ON / OFF _ Synchr. operation monitoring 0 Positioning tol. slave 0 768 inc Prewarning lag error 0,, inc Lag error limit Name Variable par. Parameter set Delay lag error message 00 4000,, inc 0 s 4 Counter LED display 0 00 768 inc Delay in-position signal 0 000 ms _ Mains OFF monitoring 0 Mains OFF response time Mains OFF response 0 s 6 TERMINAL ASSIGNMENT 60_ Binary inputs basic unit Setting range Factory setting CONTROL.INHIBIT EMERGENCY STOP - Binary input DIØØ With fixed assignment: / CONTROL.INHIBIT 600 Binary input DIØ CW/STOP 60 Binary input DIØ CCW/STOP 60 Binary input DIØ ENABLE/RAP.STOP 60 Binary input DIØ4 n/n 604 Binary input DIØ n/n 6_ Binary inputs option 60 Binary input DIØ NO FUNCTION 6 Binary input DI NO FUNCTION 6 Binary input DI NO FUNCTION 6 Binary input DI NO FUNCTION 64 Binary input DI4 NO FUNCTION 6 Binary input DI NO FUNCTION 66 Binary input DI6 NO FUNCTION 67 Binary input DI7 NO FUNCTION 6_ Binary outputs basic unit - Binary output DBØØ With fixed assignment: /BRAKE 60 Binary output DOØ READY 6 Binary output DOØ /FAULT 6_ Binary outputs option 60 Binary output DOØ NO FUNCTION 6 Binary output DO NO FUNCTION 6 Binary output DO NO FUNCTION 6 Binary output DO NO FUNCTION 64 Binary output DO4 NO FUNCTION 6 Binary output DO NO FUNCTION 66 Binary output DO6 NO FUNCTION 67 Binary output DO7 NO FUNCTION After startup Name Par. Parameter set Setting range Factory setting After startup The following functions can be programmed: NO FUNCTION ENABLE/RAP.STOP CW/STOP CCW/STOP n(n) n(n) n(n) n(n) FIX SETPT SW.OV. PAR. SWITCHOVER RAMP SWITCHOVER MOTOR POT UP MOTOR POT DOWN /EXT. FAULT FAULT RESET /HOLD CONTROL /LIM. SWITCH CW /LIM. SWITCH CCW IPOS INPUT REFERENCE CAM REF. TRAVEL START SLAVE FREE RUNN. SETPOINT HOLD MAINS ON DRS SET ZERO PT. DRS SLAVE START DRS TEACH IN DRS MAST.STOPPED The following signals can be programmed: NO FUNCTION / FAULT READY OUTP. STAGE ON ROT. FIELD ON BRAKE RELEASED BRAKE APPLIED MOTOR STANDSTILL PARAMETER SET SPEED REFERENCE SPEED WINDOW SP/ACT.VAL.COMP. CURR. REFERENCE Imax-SIGNAL / MOTOR UTILIZ. /MOTOR UTILIZ. DRS PREWARN. /DRS LAG ERROR DRS SLAVE IN POS IPOS IN POSITION IPOS REFERENCE IPOS OUTPUT /IPOS FAULT MOVIDRIVE MD_60A Operating Instructions 6

I 0 Complete parameter list Par. Name Variable par. Parameter set 64_ Analog outputs optional 640 Analog output AO ACTUAL SPEED 64 Scaling AO -0 0 0 64 Operating mode A0 OFF / -0 +0V / 0 0mA / 4 0mA 64 Analog output AO OUTP.CURRENT 644 Scaling AO -0 0 0 64 Operating mode AO OFF / -0 +0V / 0 0mA / 4 0mA 7 CONTROL FUNCTIONS 70_ Operating Modes 700 Operating mode 7_ Current at standstill Setting range Factory setting VFC VFC & GROUP VFC & HOIST VFC & DC BRAK. VFC &FLY.START VFC-n- CONTROL VFC-n- CTRL.&GROUP VFC-n- CTRL&HOIST VFC-n- CTRL& SYNC VFC-n- CTRL& IPOS VFC-n- CTRL&DPx CFC CFC&M-CONTROL CFC& IPOS CFC& SYNC. CFC& DPx SERVO SERVO & M- CTRL. SERVO & IPOS SERVO & SYNC. SERVO & DPx After startup Name Par. Parameter set The following functions can be programmed: NO FUNCTION RAMP INPUT SPEED SETPOINT ACTUAL SPEED ACTUAL FREQUENCY OUTPUT CURRENT ACTIVE CURRENT UNIT UTILIZATION IPOS OUTPUT RELATED TORQUE 70 Operating mode Setting range Factory setting VFC VFC & GROUP VFC & HOIST VFC & DC BRAK. VFC &FLY.START After startup 70 Standstill current 0 0 % I Mot 7 Standstill current 0 0 % I Mot 7_ Setpoint stop function 70 Setpoint stop function ON / OFF 7 Setpoint stop function ON / OFF 7 Stop setpoint 0 0 00 rpm 74 Stop setpoint 0 0 00 rpm 7 Start offset 0 0 00 rpm 7 Start offset 0 0 00 rpm 7_ Brake function 70 Brake function ON / OFF 7 Brake function ON / OFF 7 Brake release time 0 s 74 Brake release time 0 s 7 Brake application time 74_ Speed skip 0 0. s 7 Brake application time 0 0. s 740 Skip window center 0 00 000 rpm 74 Skip window center 0 00 000 rpm 74 Skip width 0 00 rpm 74 Skip width 0 00 rpm 7_ Master-Slave function 70 Slave setpoint 7 Scaling Slave setpoint MASTER-SLAVE OFF SPEED (RS-48) SPEED (SBus) SPEED (48+SBus) TORQUE (RS-48) TORQUE (SBus) TORQUE(48+SBus) LOAD SHAR(RS-48) LOAD SHARE (SBus) LOAD S(48+SBus) -0 0 0 6 MOVIDRIVE MD_60A Operating Instructions

Complete parameter list I 0 Par. 8 UNIT FUNCTIONS 80_ Setup 80/ Factory setting YES / NO 80/ Parameter lock ON / OFF 804 Reset statistic data NO FAULT MEMORY KWH-METER OPERATING HOURS 800/ Quick menu ON / OFF 80/ Language DE / EN / FR 806 Copy DBG MDX YES / NO 807 Copy MDX DBG YES / NO 8_ Serial communication 80 RS48 address 0 8 RS-48 group address 00 8 RS48 timeout delay 0 60 s 8 SBus address 0 6 84 SBus group address 0 6 8 SBus timeout delay 0 0. 60 s 86 SBus baud rate 87 SBus synchronization ID /0/00 / 000 kbaud 0 0 88 CAN synchronization ID 0 047 8 Fieldbus timeout delay 0 0. 60 s 8_ Brake operation 80/ 4-quadrant operation 8_ Fault response 80 8 8 8 84 8/ response EXT. FAULT Response FIELDBUS TIMEOUT Response MOTOR OVERLOAD Response RS48 TIMEOUT Response DRS LAG ERROR Response TF sensor SIGNAL ON / OFF EMERG.STOP/FAULT RAPID STOP/WARNG EMERG.STOP/FAULT RAPID STOP/WARNG EMERG.STOP/FAULT NO RESPONSE 86 Response SBus TIMEOUT EMERG.STOP/FAULT 84_ Reset response 840/ Manual reset YES / NO 84 Auto reset ON / OFF 84 Restart time 0 s 8_ Scaling speed actual value 80 Name Variable par. Parameter set Scaling factor numerator Setting range Factory setting 6 8 Scaling factor denominator 6 8 User dimension rpm After startup Name Par. Parameter set These parameters are only available in the DBGA keypad, not in MOVITOOLS! 8 4-quadrant operation ON / OFF The following fault responses can be programmed: NO RESPONSE DISPLAY FAULT IMM. STOP/FAULT EMERG.STOP/FAULT RAPID STOP./FAULT IMM. STOP/ WARNG EMERG. STOP/WARNG RAPID STOP/WARNG Can only be set using MOVITOOLS Setting range Factory setting After startup MOVIDRIVE MD_60A Operating Instructions 6

I 0 Complete parameter list Par. 86_ Modulation 860 PWM frequency 4/8//6 khz 86 PWM frequency 4/8//6 khz 86 PWM fix ON / OFF 86 PWM fix ON / OFF 87_ Process data description 870 87 87 87 874 Setpoint description PO Setpoint description PO Setpoint description PO Actual value description PI Actual value description PI CTRL. WORD SPEED NO FUNCTION STATUS WORD SPEED 87 Actual value description PI OUTP.CURRENT 876 PO data enable ON / OFF 877 DeviceNet PD configuration 88_ Manual operation 4 PD / PARAM + 4 PD 880 Manual operation ON / OFF IPOS PARAMETERS 0_ IPOS Reference travel 00 Reference offset - 0 - inc 0 Reference speed 0 00 000 rpm 0 Reference speed 0 0 000 rpm 0 Reference travel type 0 7 _ IPOS Travel parameter 0 Gain X controller 0. 0. Positioning ramp 0 0 s Positioning ramp 0 0 s Travel speed CW 0 00 000 rpm 4 Travel speed CCW 0 00 000 rpm Speed feedforward 6 Ramp type _ IPOS Monitoring 0 Name Variable par. Parameter set SW limit switch CW Setting range Factory setting -. 0 00. % LINEAR / SINE / SQUARED / BUSRAMP - 0 - inc SW limit switch CCW - 0 - inc Position window 0 0 767 inc Lag error window 0 000 - inc _ IPOS Special functions 0 Override ON / OFF CTRL word task START / STOP Only available in DBGA, not in MOVITOOLS/SHELL! CTRL word task START / STOP After startup Name Par. Parameter set Setting range Factory setting Only available in DBGA, not in MOVITOOLS/SHELL! Display parameter, cannot be edited using DBGA. After startup 64 MOVIDRIVE MD_60A Operating Instructions

Complete parameter list I 0 Par. 4_ IPOS Variables/Encoder 40 IPOS variables edit ON / OFF 4 Source actual position 4 4 Encoder factor numerator Encoder factor denominator MOTOR ENC. (X) EXTERN.ENC (X4) ABSOL.ENC. (DIP) 767 767 44 Encoder scaling ext. encoder x/x/x4/x8/x6/x/x64 _ DIP 0 Encoder type NO ENCODER Counting direction NORMAL/INVERTED Cycle frequency 00 % Position offset -( -) 0-4 Zero offset -( -) 0 - Encoder scaling x/x/x4/x8/x6/x/x64 6_ IPOS Modulo Function 60 Modulo function OFF / SHORT / CW / CCW 6 Modulo numerator 0 6 Modulo denominator 0 6 Name Variable par. Parameter set Modulo encoder resolution Setting range Factory setting 0 406 0000 After startup Name Par. Parameter set Setting range Factory setting After startup This parameter is only available in the DBGA keypad, not in MOVITOOLS! Only with MOVITOOLS. Not visible on the DBGA keypad. MOVIDRIVE MD_60A Operating Instructions 6

Operating displays 6 Operation and Servicing 6. Operating displays 7-segment display The 7-segment display shows the operating status of MOVIDRIVE in hexadecimal notation and, in the event of a fault, a fault or warning code. Display Meaning 0 Inverter not ready Controller inhibit active No enable Current at standstill 4 VFC mode n-control 6 M-control 7 Hold control 8 Factory setting Limit switch reached A Technology option b Free C IPOS reference travel d Flying start E Free F Fault display (flashing) page 4 H Manual operation t Timeout active page DBGA keypad Basic displays: CONTROL.INHIBIT CURRENT: 0 A Display when X: (DIØØ "/CONTROL.INHIBIT") = "0". NO ENABLE CURRENT: 0 A Display when X: (DIØØ "/CONTROL.INHIBIT") = "" and inverter is not enabled ("ENABLE/RAPID STOP" = "0"). SPEED 4 rpm CURRENT:. A Display when inverter enabled. NOTE XX XXXXXXXXXXXXXXXXXXX Information message FAULT XX XXXXXXXXXXXXXXXXXXX Fault indication 66 MOVIDRIVE MD_60A Operating Instructions

Operating displays Copy function of the DBGA The DBGA keypad can be used for copying complete parameter sets from one MOVIDRIVE unit to another MOVIDRIVE. To do this, copy the parameter set onto the keypad using P807 (MD_ DBG). Connect the keypad to another MOVIDRIVE unit and copy the parameter set onto the MOVIDRIVE using P 806 (DBG MD_). The keypad can be disconnected and plugged in during operation. The COMMUNIC. ERROR NO SERIAL LINK fault message appears on the display if no communication can be established with the inverter after the supply system or the 4 V power supply is switched on and the DBGA is connected. Try to establish the connection by connecting the DBGA again. Selected via menu st Menu level Main menu nd Menu level Submenu rd Menu level Parameters Editing mode [ ] [ ] CONTR. INHIBIT CURR.: 0 A 0.. DISPLAY VALUES.. SETPOINTS/ RAMP GENERATORS.. MOTOR PARAMETERS 4.. REFERENCE SIGNALS.. MONITORING FUNCTIONS 6.. TERMINAL ASSIGNMENT 7.. CONTROL FUNCTIONS 8.. UNIT FUNCTIONS.. IPOS PARAMETERS [ ] [ ] [ ] [ ] 0. SETPOINT SELECTION. ANALOG INP. (+/- 0 V). ANALOG INPUT AI. SPEED RAMPS 4. SPEED RAMPS. MOTOR. POT. 6. FIXED SETPOINTS 7. FIXED SETPOINTS [ ] [ ] [ ] [ ] 0 A SCALING 0 mv [ ] 0 mv A OFFSET [ ] A OFFSET REF. NMAX A OPERAT. MODE 0 V A V-OFFSET 4 0 /M A n-offset.8 ms SETPOINT FILTER Fig. 0: Menu structure 0407AEN E Q 0406AXX or key or key Change menu level, in rd menu level (parameter) entry to ( ) or exit from ( ) edit mode. The parameter can only be changed in edit mode. Startup is commenced if the and keys are pressed at the same time ( Sec. "Startup"). Select menu command, increase or decrease value in edit mode. The new value comes into effect in edit mode when the or key is released. Q key Back to main display; in startup mode, cancel startup. E key Startup: Cancel startup Normal operation: Manual mode: Malfunction: Signature display; the signature can only be entered or edited with MOVITOOLS/SHELL and is used for identifying the parameter set or the unit. Exit manual mode Call up reset parameter P840 MOVIDRIVE MD_60A Operating Instructions 67

Operating displays Quick menu of the DBGA The DBGA keypad has a detailed parameter menu and a clearly structured quick menu with the most frequently used parameters. It is possible to switch between both menus using P800 ("Quick menu"). This can be done in any operating status. The default setting is for the quick menu to be active. The quick menu is shown on the display by a "/" after the parameter number. The parameters in the quick menu are identified by a "/" in the parameter list. BASIC DISPLAY [ ] [ ] [ ] [ ] SPEED: 4 rpm CURR.:. A 60/ 0 rpm INTERNAL SP N DISPLAY VALUES 00/ 0 USER [rpm ] 006/ 0 % MOTOR UTIL. 6/ 70 rpm INTERNAL SP N 6/ 00 rpm INTERNAL SP N 06/ 000000 INPUT DIO: 04 048/ 00000000 INPUT DI:0467 0/ 00 OUT. TERM.DOØ: 0 068/ 00000000 OUTP. D: 0467 080/ FAULT t-ø NO FAULT MOTOR PARAMETERS 00/ 0 rpm ST/STOP SPEED 0/ 0 rpm MINIMUM SPEED 0/ 00 rpm MAXIMUM SPEED 0/ 0 % CURRENT LIMIT 0/ ON AUTOMAT. ADJUST. SETPOINTS / RAMP GENERATORS 00/ UNIPOL./FIX SETPOINTS SOURCE 0/ s T UP CW / s T DOWN CW / s T UP CCW / s T DOWN CCW 4/ 0 s T UP=DOWN 6/ s RAP. STP. RAMP T UNIT FUNCTIONS 800/ ON SHORT MENU 80/ ENGLISH LANGUAGE 80/ NO FACTORY SETTING 80/ OFF PARAMETER LOCK 80/ ON 4-QUADR-OPER. 8/ NO RESPONSE RESP. TF-SIGNAL 840/ NO MANUAL RESET 7/ s EMERG. RAMP T4 [ ] [ ] [ ] [ ] Fig. : DBGA quick menu 0408AEN IPOS plus MOVITOOLS is required for programming IPOS plus. The DBGA keypad only makes it possible to edit and modify IPOS plus parameters (P ). The IPOS plus program is also stored in the DBGA keypad when it is saved. It is transferred as well when the parameter set is copied to another MOVIDRIVE unit. Parameter P can be used for starting and stopping the IPOS plus program from the DBGA keypad. 68 MOVIDRIVE MD_60A Operating Instructions

Operating displays Information messages Information messages on the DBGA (approx. s in duration) or in MOVITOOLS/ SHELL (message which can be acknowledged): No. Text DBGA/SHELL Description ILLEGAL INDEX Index addressed via interface is not available. Attempt to execute a non-implemented function. NOT IMPLEMENTED An incorrect communication service has been selected. Manual mode selected via impermissible interface (e.g. fieldbus). READ ONLY VALUE Attempt to edit a read only value. 4 PARAM. LOCKED Parameter lock P80 = "ON". Parameter cannot be altered. SETUP ACTIVE Attempt to alter parameters during active factory setting. 6 VALUE TOO LARGE Attempt to enter a value which is too large. 7 VALUE TOO SMALL Attempt to enter a value which is too small. 8 REQ. PCB MISSING The option pcb required for the selected function is missing. - 0 ONLY VIA ST Manual mode must be completed using X:ST/ST (RS-48). TERMINAL ONLY Manual mode must be completed using TERMINAL (DBGA or USSA). NO ACCESS Access to selected parameter refused. NO CTRLER. INHIBIT Set terminal DIØØ "/Controller inhibit" = "0" for the selected function. 4 INVALID VALUE Attempt to enter an invalid value. -- 6 PARAM. NOT SAVED EEPROM buffer overrun, e.g. due to cyclical write accesses. Parameter is saved in EEPROM and is not protected against loss following POWER OFF. MOVIDRIVE MD_60A Operating Instructions 6

Fault information 6. Fault information Fault memory The fault memory (P080) stores the last five fault messages (faults t-0 t-4). The fault message of longest standing is deleted whenever more than five fault messages have occurred. The following information is stored when a malfunction takes place: Fault which occurred Status of the binary inputs/outputs Operational status of the inverter Inverter status Heat sink temperature Speed Output current Active current Unit utilization DC link circuit voltage ON hours Enable hours Parameter set Motor utilization. Switch-off responses There are three switch-off responses depending on the fault; the inverter is inhibited when in fault status: Immediate switchoff Rapid stop Emergency stop The unit can no longer brake the drive; the output stage goes to high resistance in the event of a fault and the brake is applied immediately (DBØØ "/Brake" = "0"). The drive is braked with the stop ramp t/t. Once the stop speed is reached, the brake is applied (DBØØ "/Brake" = "0"). The output stage goes to high-resistance after the brake reaction time has elapsed (P7 / P7). The drive is braked with the emergency ramp t4/t4. Once the stop speed is reached, the brake is applied (DBØØ "/Brake" = "0"). The output stage goes to high-resistance after the brake reaction time has elapsed (P7 / P7). Reset A fault message can be acknowledged by: Switching the supply system off and on again. Recommendation: Observe a minimum switch-off time of 0 s for the supply system contactor K. Reset via input terminals, i.e. via an appropriately assigned binary input (DIØ DIØ with the basic unit, DIØ DI7 with the DIOA option). Manual reset in SHELL (P840 = "YES" or [Parameter] / [Manual reset]). Manual reset using the DBGA (pressing the <E> key in the event of a fault gives direct access to parameter P840). Auto reset performs up to five unit resets with an adjustable restart time. Not to be used with drives where an automatic restart represents a risk of injury to people or damage to equipment. Timeout active If the inverter is controlled via a communications interface (fieldbus, RS-48 or SBus) and the power was switched off and back on again or a fault reset was performed, then the enable remains ineffective until the inverter once again receives valid data via the interface which is monitored with a timeout. 70 MOVIDRIVE MD_60A Operating Instructions

Fault messages and list of faults 6. Fault messages and list of faults Fault message on 7-segment display The fault or warning code is displayed in BCD format. The following display sequence is adhered to (e.g. fault code 84): Flashes, approx. s Display off, approx. 0. s Tens, approx. s Display off, approx. 0. s Ones, approx. s Display off, approx. 0. s 008AXX The display switches over to the operating display following a reset or if the fault or warning code once more resumes the value "0". List of faults A dot in the "P" column means that the response is programmable (P8_ Fault response). The factory set fault response is listed in the "Response" column. Fault code Description Reaction P Possible cause Measure 00 No fault - 0 Over-current 0 Ground fault Immediate shut-off Immediate shut-off 04 Brake chopper Immediate switch-off 07 DC link overvoltage Immediate switch-off Short circuit on output Motor too large Defective output stage Ground fault in the connecting harness in the inverter in the motor Regenerative power excessive Braking resistor circuit interrupted Short circuit in braking resistor circuit Excessively high braking resistance Brake chopper defective DC link voltage too high Rectify the short circuit Connect a smaller motor Contact SEW Service for advice if the output stage is defective Eliminate ground fault Contact SEW Service for advice Extend deceleration ramps Check feeder to braking resistor Check technical data of braking resistor Fit a new MOVIDRIVE if the brake chopper is defective Extend deceleration ramps Check connecting harness for braking resistor Check technical data of braking resistor MOVIDRIVE MD_60A Operating Instructions 7

Fault messages and list of faults Fault code 08 n-monitoring 0 Startup 0 IPOS-ILLOP Excessive temperature Resolver 4 bits Control signal source 4 Encoder 4 V internal 7-4 System fault Immediate switch-off Immediate switch-off Emergency stop Emergency stop Emergency stop Immediate switch-off Immediate switch-off Immediate switch-off Immediate switch-off Speed controller or current controller (in VFC operating mode without encoder) operating at setting limit due to mechanical overload or phase fault in the power system or motor Encoder not connected correctly or incorrect direction of rotation n max is exceeded during torque control Inverter startup not yet performed for selected operating mode. Incorrect command detected during running of IPOS program. Incorrect conditions during command execution. Thermal overload of inverter. Only with MDS: 4-bit resolver evaluation is active and the actual speed is greater than or equal to 600 rpm. Control signal source not defined or defined incorrectly. Encoder cable or shield not connected correctly Short circuit/open circuit in encoder cable Encoder defective No internal 4 V supply voltage. Inverter electronics disrupted, possibly due to effect of EMC. EEPROM Rapid stop Fault when accessing EEPROM 6 7 8 0 External terminal Limit switches missing Fieldbus timeout Limit switch reached Emergency stop timeout TF sensor Description Reaction P Possible cause Measure IPOS index overrun Setpoint source Operating mode Emergency stop Emergency stop Rapid stop Emergency stop Immediate switch-off No response Emergency stop Immediate switch-off Immediate switch-off Read in external fault signal via programmable input. Open circuit/both limit switches missing Limit switches are swapped over in relation to direction of rotation of motor No master-slave communication took place within the configured response monitoring period. Limit switch was reached in IPOS operating mode. Drive overloaded Emergency stop ramp too short Motor too hot, TF sensor has tripped TF sensor of motor not connected or not connected properly MOVIDRIVE connection and TF connection on motor interrupted No link between X0: and X0:. With MDS: X: X: connection missing. Basic programming rules violated causing stack overflow in system. Setpoint source not defined or defined incorrectly Operating mode not defined or defined incorrectly Reduce load Increase deceleration time setting (P0 or P0) Check encoder connection, swap over A/A and B/B pairs if necessary Check encoder voltage supply Check current limitation Extend ramps if appropriate Check motor feeder and motor Check supply system phases Perform startup for appropriate operating mode. Check program memory content and correct if necessary. Load correct program into program memory. Check program sequence ( IPOS manual) Reduce load and/or ensure adequate cooling. Set P0 "Maximum speed " to max. 000 rpm. Set correct control signal source (P0). Check encoder cable and shield for correct connection, short circuit and open circuit. Check the mains connection. Contact SEW Service for advice if this reoccurs. Check ground connections and shields; improve them if necessary. Contact SEW Service for advice if this reoccurs. Call up default setting, perform reset and set parameters again. Contact SEW Service for advice if this reoccurs. Eliminate specific cause of fault; reprogram terminal if appropriate. Check wiring of limit switches Swap over limit switch connections Reprogram terminals Check master communication routine Extend fieldbus timeout time (P8) or switch off monitoring Check travel range Correct user program. Check project planning Extend emergency stop ramp Let motor cool down and reset fault Check connections/link between MOVIDRIVE and TF. If no TF is connected: Jumper X0: to X0:. With MDS: Jumper X: to X:. Set P8 to "NO RESPONSE". Check IPOS user program and correct if necessary ( IPOS manual). Set correct setpoint source (P00). Use P700 or P70 to set correct operating mode 7 MOVIDRIVE MD_60A Operating Instructions

Fault messages and list of faults Fault code 6 No option 7 8 40 4 System watchdog System software Reference travel Boot synchronizatio n Watchdog option 4 Lag error 4 RS-48 timeout Immediate switch-off Immediate switch-off Immediate switch-off Immediate switch-off Immediate switch-off Immediate switch-off Immediate switch-off Rapid stop 44 Unit utilization Immediate switch-off 4 Initialization 47 System bus timeout Immediate switch-off 48 Hardware DRS Immediate switch-off 0 Description Reaction P Possible cause Measure Pos. HW limit switch Neg. HW limit switch Positive software limit switch Negative software limit switch Type of option pcb not allowed Setpoint source, control source or operating mode not permitted for this option pcb Incorrect encoder type set for DIPA. Fault in system software procedure System fault Reference cam missing or does not switch Limit switches not connected correctly Reference travel type changed during reference travel Only with DIPA, DPxA or DRSA: Fault during boot synchronization between inverter and option. Fault during communication between system software and option software. Incremental encoder connected incorrectly Accelerating ramps too short P-component of positioning controller too small Speed controller parameters set incorrectly Value of lag error tolerance too small Communication between inverter and PC interrupted Unit utilization (IxT value) exceeds % No parameters set for EEPROM in power section or parameters set incorrectly. Option pcb not in contact with backplane bus. Use correct option pcb Set correct setpoint source (P00) Set correct control signal source (P0) Set correct operating mode (P700 or P70) Set the correct encoder type Contact SEW Service for advice. Contact SEW Service for advice. Check reference cam Check connection of limit switches Check reference travel type setting and the parameters required for it Fit a new option pcb if this reoccurs. Contact SEW Service for advice. Check rotary encoder connection Extend ramps Set P-component to higher value Set speed controller parameters again Increase lag error tolerance Check encoder, motor and mains phase wiring Check mechanical components can move freely, possibly blocked up Check connection between inverter and PC. Contact SEW Service for advice if necessary. Reduce power output Extend ramps Use a larger inverter if the specified points are not possible. Restore factory settings. Call SEW Service for advice if the fault still cannot be reset. Insert the option pcb correctly. Rapid stop Fault during communication via system bus. Check system bus connection. No response No response No response No response Only with DRSA: Encoder signal for master faulty. Hardware required for synchronous operation is missing. Only with DPxA: Drive has reached position of CW limit switch. Interruption in line between inverter and CW limit switch. Only with DPxA: Drive has reached position of CCW limit switch. Interruption in line between inverter and CW limit switch. Only with DPxA: Travel command to a position outside travel range delimited by CW software limit switch. Only with DPxA: Travel command to a position outside travel range delimited by CCW software limit switch. Check encoder wiring. Fit a new synchronous operation board. Move out of limit switch range using sense of rotation "CCW". Check cabling. Move out of limit switch range using sense of rotation "CW". Check cabling. Check travel program and correct if necessary. Correct position of CW software limit switch. Deactivate CW software limit switch by entering "0" position. Check travel program and correct if necessary. Correct position of CCW software limit switch. Deactivate CCW software limit switch by entering "0" position. MOVIDRIVE MD_60A Operating Instructions 7

Fault messages and list of faults Fault code 4 6 No reference travel Machine parameters Missing required HW 7 No program 8 No record number No response No response No response No response No response No subroutine No response 60 6 6 6 64 6 66 67 68 6 Description Reaction P Possible cause Measure Target position outside Prog. speed > Vmax FLASH- EPROM DPx Division by zero Subroutine nesting LM68 command Prog. memory full DPx remote time Not at target position No feed enable No response No response No response No response No response No response No response No response No response No response Only with DPxA: Reference travel not performed with "GO0" or "SET0" command. Only with DPxA: Incorrect input of a machine parameter (e.g. incorrect value range). Only with DPxA: User program addresses a hardware item which is not fitted. Only with DPxA: Attempt was made to call up a non-existent user program. Only with DPxA: Attempt was made to jump to a non-existent record number in user program. Only with DPxA: Attempt was made to call up a non-existent subroutine in user program. Only with DPxA: Travel command was transmitted in user program which targets a position outside travel range. Only with DPxA: Speed entered in user program is faster than maximum speed specified in machine parameters. Only with DPxA: Fault during write access to flash-eprom of DPxA. Only with DPxA: Division by zero was performed in user program using calculation operation SET Hxx/ Hyy. Only with DPxA: Maximum nesting depth for subroutines reached. Recursive subroutine call (program is calling itself). Only with DPxA: Incorrect command to position controller component. Only with DPxA: Maximum capacity of program memory has been exceeded. Only with DPxA: Communication interruption during PCcontrolled mode. Only with DPxA: Specified target position was not reached within seconds. P-component set too small. Position window too small. Drive has encountered obstacle. Only with DPxA: No "Feed enable" signal at terminal X:6. Perform reference travel. Check machine parameter and correct it. Correct user program or insert necessary hardware into inverter. Modify program call Load program to be called into program memory. Correct user program. Correct subroutine call in user program. Make subroutine to be called available. Correct user program. Adapt travel range. Adapt travel speed in user program. Adapt maximum speed in machine parameters. Contact SEW Service for advice if this reoccurs. Correct user program. Alter program structure. Correct user program. Inform SEW Service if fault cannot be reset or if it occurs frequently. Delete programs from program memory that are no longer required. If all programs in program memory are needed then optimize program contents. Check connection between PC and inverter. Check setting of P-component and position window and set larger values if appropriate. Check mechanical components can move freely. Check wiring and signal level at terminal X:6. 74 MOVIDRIVE MD_60A Operating Instructions

Fault messages and list of faults Fault code 70 7 Timeout DPx- SSI No response Code : SSI interface fault. Code : Communication fault of SSI interface. Code : Parity or power failure fault from SSI encoder. Code 4: Lag error in SSI module Timeout DPx- CAN No response Coded fault; only with DPAA. SSI module defective. SSI module defective. Encoder cable disrupted Electrical power supply disrupted Incorrect setting of machine parameters Data transfer between encoder and DPAA disrupted. Coded fault; only with DPAA. Inform SEW Service if fault cannot be reset or if it occurs frequently. Check encoder cable Check electrical power supply Check machine parameters and correct if necessary Check connection cable and associated shield. Code : Timeout CAN. CAN bus communication interrupted. Check the CAN bus connection. Code : CAN receive buffer full. Code : CAN controller overflow. Code 4: CAN controller error. 7 Index overrun No response 7 Unauthorized command 74 Range limit 77 78 IPOS control word IPOS SW limit switches No response No response No response No response 8 Start condition Immediate switch-off 8 Output open 84 Motor protection 8 Copy Description Reaction P Possible cause Measure 88 Flying start Immediate switch-off Emergency stop Immediate switch-off Immediate switch-off DIP work area Emergency stop Systematic program error caused by excessively frequent writing of CAN bus interface of an inverter. CAN controller malfunction. Malfunction on the CAN bus. Possibly, no nodes are present. Only with DPxA: Fault with indexed variable index. Offset variable Cxx greater than C selected. Only with DPxA: Command was transmitted which cannot be carried out in current status of inverter. For example, transmitting the SAVE command during a positioning process. Only with DPxA: Calculated setpoint position in increments greater than 0 and therefore located outside range limit. Only in IPOS operating mode: Attempt was made to set an invalid automatic mode (via external control). P6 = BUSRAMP set. Only in IPOS operating mode: Programmed target position is outside travel range delimited by software limit switches. Only in "VFC hoist" operating mode: Current during premagnetization phase could not be injected into motor at a high enough level: Motor rated power too small in relation to inverter rated power. Motor cable cross section too small. Only in "VFC hoist" operating mode: Two or all output phases interrupted. Motor rated power too small in relation to inverter rated power. Motor utilization too high. Fault when copying parameters. Only in "VFC n-ctrl" operating mode: Actual speed > 000 rpm when inverter enabled. Only with DIPA option: Drive has moved beyond the permitted work area of the absolute encoder. Setting of encoder type/work area DIP parameters may be incorrect. Reduce write accesses to inverter concerned in user program. Inform SEW Service if fault cannot be reset or if it occurs frequently. Check wiring and user program. Correct user program. Check user program. Check user program. Check serial connection to external control. Check write values of external control. Set P6 correctly. Check user program Check position of software limit switches Check startup data and repeat startup procedure if necessary. Check connection between inverter and motor. Check cross section of motor cable and increase if necessary. Check connection between inverter and motor. Check startup data and repeat startup procedure if necessary. Reduce load. Extend ramps. Observe longer pause times. Check connection between inverter and PC. Enable only at actual speed 000 rpm. Check position offset and zero offset parameters. MOVIDRIVE MD_60A Operating Instructions 7

Fault messages and list of faults Fault code 4 Description Reaction P Possible cause Measure DIP encoder fault EEPROM checksum DIP plausibility error IPOS ramp calculation fault Emergency stop Immediate switch-off Emergency stop Immediate switch-off Only with DIPA option: The encoder signals a fault, e.g. power failure. Connection cable between the encoder Check absolute encoder connection and DIP does not meet the requirements Check motor leads (twisted pair, shielded) Set correct cycle frequency Cycle frequency too high for cable length Reduce max. traveling velocity or ramp Permitted max. speed/acceleration of encoder exceeded Fit new absolute encoder Encoder defective Inverter electronics disrupted, possibly due to effect of EMC or a defect. Only with DIPA option: Unable to determine a plausible position. Incorrect encoder type set IPOS travel parameter set incorrectly. Numerator/denominator factor set incorrectly Zero adjustment performed Encoder defective Only in IPOS operating mode: Attempt made to alter ramp times and traveling velocities when the inverter is enabled, with a sine or squared positioning ramp. Send the unit in for repair. Set the correct encoder type Check IPOS travel parameter Check traveling velocity Correct numerator/denominator factor Reset after zero adjustment Fit new absolute encoder Rewrite the IPOS program so that ramp times and traveling velocities can only be altered when the inverter is inhibited. 76 MOVIDRIVE MD_60A Operating Instructions

SEW electronics service 6.4 SEW electronics service Send in for repair Please contact the SEW electronics service if a fault cannot be rectified ( "Customer and spare parts service"). When contacting the SEW electronics service, please always quote the digits of your service code to enable our service personnel to assist you more effectively. Please provide the following information if you are sending the unit in for repair: Serial number ( nameplate) Unit designation Standard type or technology type Digits of the service code Brief description of the application (application, control via terminals or serial) Connected motor (motor type, motor voltage, or circuit) Nature of the fault Peripheral circumstances Your own presumption of what has happened Any unusual events, etc. preceding the fault Service label MOVIDRIVE units have service labels attached to them; one for the power section and another for the control unit. These are located on the side next to the nameplate. Control unit Power section Service code data Type identification no Sub-assemblies / Components Fig. : Service label 07BEN MOVIDRIVE MD_60A Operating Instructions 77

kva i P f n Hz General technical data 7 Technical Data 7. General technical data The following table lists the technical data applicable to all MOVIDRIVE MD_60A drive inverters, regardless of type, version, size and performance. MOVIDRIVE MD_60A All sizes Interference immunity To EN 6800- Interference emission with EMCcompliant installation Ambient temperature ϑ amb Derating ambient temperature Climate class Storage temperature ) ϑ S According to class B limit to EN 0 and EN 04 To EN 6800- Sizes and on line side according to class A limit to EN 0 and EN 04 without further measures 0 C...+0 C at I D = 00 % I N and f PWM = 4 khz (VFC mode) 0 C...+40 C at I D = % I N and f PWM = 4 khz (VFC mode) 0 C +0 C at I D = 00 % I N and f PWM = 8 khz (CFC mode) P N reduction:.0 % I N per K to max. 60 C EN 607--, class K - C...+70 C (EN 607--, class K) DBG keypad: -0 C...+60 C Type of cooling (DIN 7) Forced cooling Enclosure Sizes to IP0 EN 60 Sizes 4 and IP00 (power connections); IP0 with Plexiglas cover mounted (NEMA) (supplied as standard) Operating mode DB (EN 604-- and -) Installation altitude h 000 m (00 ft) I N reduction: % per 00 m (0 ft) from 000 m (00 ft) to max. 000 m (6600 ft) ) Connect to supply voltage for min. minutes every years if stored for long periods, otherwise the unit's service life may be reduced. MOVIDRIVE MD_60A range of units Fig. : MOVIDRIVE MD_60A range of units 008AXX 78 MOVIDRIVE MD_60A Operating Instructions

MOVIDRIVE MD_60A...-_ (400/00 V units) kva i P f n Hz 7. MOVIDRIVE MD_60A...-_ (400/00 V units) Size MOVIDRIVE MD_60A 00-A-4-0_ 00-A-4-0_ 000-A-4-0_ 0040-A-4-0_ INPUT Supply voltage V in 80 V AC -0 % 00 V AC +0 % Supply frequency f in 0 Hz 60 Hz ± % Rated system current ) I in 00 % (at V in = 400 V AC ) % OUTPUT Output rated power ) (at V in = 80 00 V AC ) Output rated current ) (at V in = 400 V AC ) P N I N.6 A AC.0 A AC 6. A AC 8.6 A AC 4. A AC 6. A AC 7. A AC 0.7 A AC.8 kva.8 kva 4. kva 6.6 kva 4.0 A AC. A AC 7.0 A AC. A AC Current limitation I max Motor and regenerative 0 % I N, duration depending on the capacity utilization Internal current limitation I max = 0 0 % can be set in menu (P0 / P) Minimum permitted brake R BRmin 68 Ω resistance value (4Q operation) Output voltage V out max. V in PWM frequency f PWM Adjustable with VFC: 4/8//6 khz (P860 / P86); with CFC/SERVO fixed at 8 khz Speed range / resolution n A / n A -000 0 +000 rpm / 0. rpm across the entire range GENERAL Power loss at P N P Vmax 8 W 0 W 0 W 80 W Cooling air consumption 40 m /h (4 ft /min) Weight. kg (7.7 lb) Dimensions W H D 0 7 mm (4..40 0.7 in) ) The system and output currents must be reduced by 0 % from the nominal values for V in = 00 V AC. ) MDF and MDV units in VFC operating modes: The performance data apply to f PWM = 4 khz (factory setting). MDF60A standard type (VFC) 00-A-4-00 00-A-4-00 000-A-4-00 0040-A-4-00 Part number 86 464 86 46 86 466 X 86 467 8 MDF60A technology type (VFC) 00-A-4-0T 00-A-4-0T 000-A-4-0T 0040-A-4-0T Part number 87 7 87 87 4 87 Constant load Rec. motor power P Mot. kw (.0 HP). kw (.0 HP).0 kw (4.0 HP) 4.0 kw (.0 HP) Variable torque load or constant load without overload Rec. motor power P Mot. kw (.0 HP).0 kw (4.0 HP) 4.0 kw (.0 HP). kw (7. HP) Continuous output current = % I N I D (at V in = 400 V AC and f PWM = 4 khz).0 A AC 6. A AC 8.8 A AC. A AC MDV60A standard type (VFC/CFC) 00-A-4-00 00-A-4-00 000-A-4-00 0040-A-4-00 Part number 86 48 86 48 86 48 X 86 484 8 MDV60A technology type (VFC/CFC) 00-A-4-0T 00-A-4-0T 000-A-4-0T 0040-A-4-0T Part number 87 6 7 87 7 87 8 87 VFC operating mode Recommended motor power MDF60A CFC operating mode Continuous output current = 00 % I N I D 4.0 A AC. A AC 7.0 A AC. A AC Recommended motor power System Manual, Sec. Project Planning, CFC motor selection MDS60A standard type (SERVO) 00-A-4-00 00-A-4-00 000-A-4-00 0040-A-4-00 Part number 86 48 8 86 4 6 86 00 86 0 MDS60A technology type (SERVO) 00-A-4-0T 00-A-4-0T 000-A-4-0T 0040-A-4-0T Part number 87 0 87 0 87 87 7 Continuous output current = 00 % I N I D 4.0 A AC. A AC 7.0 A AC. A AC Recommended motor power System Manual, Sec. Project Planning, SERVO motor selection MOVIDRIVE MD_60A Operating Instructions 7

kva i P f n Hz MOVIDRIVE MD_60A...-_ (400/00 V units) Size MOVIDRIVE MD_60A 00-A-4-0_ 007-A-4-0_ 00-A-4-0_ INPUT Supply voltage V in 80 V AC -0 % 00 V AC +0 % Supply frequency f in 0 Hz 60 Hz ± % Rated system current ) I in 00 % (at V in = 400 V AC ) % OUTPUT Output rated power ) (at V in = 80 00 V AC ) Output rated current ) (at V in = 400 V AC ) P N I N. A AC 4.4 A AC.6 A AC 4. A AC 8.0 A AC 7.0 A AC 8.7 kva. kva 6.8 kva. A AC 6 A AC 4 A AC Current limitation I max Motor and regenerative 0 % I N, duration depending on the capacity utilization Internal current limitation I max = 0 0 % can be set in menu (P0 / P) Minimum permitted brake R BRmin 47 Ω Ω resistance value (4Q operation) Output voltage V out max. V in PWM frequency f PWM Adjustable with VFC: 4/8//6 khz (P860 / P86); with CFC/SERVO fixed at 8 khz Speed range / resolution n A / n A -000 0 +000 rpm / 0. rpm across the entire range GENERAL Power loss at P N P Vmax 0 W 0 W 400 W Cooling air consumption 80 m /h (48 ft /min) Weight 6.6 kg (4. lb) Dimensions W H D 0 6 mm (...80 in) ) The system and output currents must be reduced by 0 % from the nominal values for V in = 00 V AC. ) MDF and MDV units in VFC operating modes: The performance data apply to f PWM = 4 khz (factory setting). MDF60A standard type (VFC) 00-A-4-00 007-A-4-00 00-A-4-00 Part number 86 468 6 86 470 8 86 47 4 MDF60A technology type (VFC) 00-A-4-0T 007-A-4-0T 00-A-4-0T Part number 87 6 X 87 7 8 87 8 6 Constant load Rec. motor power P Mot. kw (7. HP) 7. kw (0 HP) kw ( HP) Variable torque load or constant load without overload Rec. motor power P Mot 7. kw (0 HP) kw ( HP) kw (0 HP) Continuous output current = % I N I D (at V in = 400 V AC and f PWM = 4 khz).6 A AC 0.0 A AC 0.0 A AC MDV60A standard type (VFC/CFC) 00-A-4-00 007-A-4-00 00-A-4-00 Part number 86 48 6 86 487 86 48 MDV60A technology type (VFC/CFC) 00-A-4-0T 007-A-4-0T 00-A-4-0T Part number 87 40 87 4 87 4 VFC operating mode Recommended motor power MDF60A CFC operating mode Continuous output current = 00 % I N I D. A AC 6 A AC 4 A AC Recommended motor power System Manual, Sec. Project Planning, CFC motor selection MDS60A standard type (SERVO) 00-A-4-00 007-A-4-00 00-A-4-00 Part number 86 0 X 86 04 6 86 06 MDS60A technology type (SERVO) 00-A-4-0T 007-A-4-0T 00-A-4-0T Part number 87 4 87 87 6 Continuous output current = 00 % I N I D. A AC 6 A AC 4 A AC Recommended motor power System Manual, Sec. Project Planning, SERVO motor selection 80 MOVIDRIVE MD_60A Operating Instructions

MOVIDRIVE MD_60A...-_ (400/00 V units) kva i P f n Hz Size MOVIDRIVE MD_60A 00-0-4-0_ 00-0-4-0_ 000-0-4-0_ INPUT Supply voltage V in 80 V AC -0 % 00 V AC +0 % Supply frequency f in 0 Hz 60 Hz ± % Rated system current ) I in 00 % (at V in = 400 V AC ) % OUTPUT Output rated power ) (at V in = 80 00 V AC ) Output rated current ) (at V in = 400 V AC ) P N I N 8.8 A AC 4.4 A AC 4.0 A AC 6.0 A AC.7 A AC 67. A AC. kva. kva 4.6 kva A AC 46 A AC 60 A AC Current limitation I max Motor and regenerative 0 % I N, duration depending on the capacity utilization Internal current limitation I max = 0 0 % can be set in menu (P0 / P) Minimum permitted brake R BRmin Ω Ω resistance value (4Q operation) Output voltage V out max. V in PWM frequency f PWM Adjustable with VFC: 4/8//6 khz (P860 / P86); with CFC/SERVO fixed at 8 khz Speed range / resolution n A / n A -000 0 +000 rpm / 0. rpm across the entire range GENERAL Power loss at P N P Vmax 0 W 70 W 0 W Cooling air consumption 80 m /h (08 ft /min) Weight kg (.07 lb) Dimensions W H D 00 46 4 mm (7.87 8..8 in) ) The system and output currents must be reduced by 0 % from the nominal values for V in = 00 V AC. ) MDF and MDV units in VFC operating modes: The performance data apply to f PWM = 4 khz (factory setting). MDF60A standard type (VFC) 00-0-4-00 00-0-4-00 000-0-4-00 Part number 86 474 0 86 47 86 476 7 MDF60A technology type (VFC) 00-0-4-0T 00-0-4-0T 000-0-4-0T Part number 87 4 87 0 8 87 6 Constant load Rec. motor power P Mot kw (0 HP) kw (0 HP) 0 kw (40 HP) Variable torque load or constant load without overload Rec. motor power P Mot kw (0 HP) 0 kw (40 HP) 7 kw (0 HP) Continuous output current = % I N I D (at V in = 400 V AC and f PWM = 4 khz) 40.0 A AC 7. A AC 7.0 A AC MDV60A standard type (VFC/CFC) 00-0-4-00 00-0-4-00 000-0-4-00 Part number 86 4 0 86 4 86 4 7 MDV60A technology type (VFC/CFC) 00-0-4-0T 00-0-4-0T 000-0-4-0T Part number 87 4 X 87 44 8 87 4 6 VFC operating mode Recommended motor power MDF60A CFC operating mode Continuous output current = 00 % I N I D A AC 46 A AC 60 A AC Recommended motor power System Manual, Sec. Project Planning, CFC motor selection MDS60A standard type (SERVO) 00-0-4-00 00-0-4-00 000-0-4-00 Part number 86 08 86 0 7 86 0 0 MDS60A technology type (SERVO) 00-0-4-0_ 00-0-4-0_ 000-0-4-0_ Part number 87 7 X 87 8 8 87 6 Continuous output current = 00 % I N I D A AC 46 A AC 60 A AC Recommended motor power System Manual, Sec. Project Planning, SERVO motor selection MOVIDRIVE MD_60A Operating Instructions 8

kva i P f n Hz MOVIDRIVE MD_60A...-_ (400/00 V units) Size 4 MOVIDRIVE MD_60A 070-0-4-0_ 040-0-4-0_ INPUT Supply voltage V in 80 V AC -0 % 00 V AC +0 % Supply frequency f in 0 Hz 60 Hz ± % Rated system current ) I in 00 % (at V in = 400 V AC ) % OUTPUT Output rated power ) (at V in = 80 00 V AC ) Output rated current ) (at V in = 400 V AC ) P N I N 6.7 A AC 8. A AC 80. A AC 00. A AC. kva 6. kva 7 A AC 8 A AC Current limitation I max Motor and regenerative 0 % I N, duration depending on the capacity utilization Internal current limitation I max = 0 0 % can be set in menu (P0 / P) Minimum permitted brake R BRmin 6 Ω resistance value (4Q operation) Output voltage V out max. V in PWM frequency f PWM Adjustable with VFC: 4/8//6 khz (P860 / P86); with CFC/SERVO fixed at 8 khz Speed range / resolution n A / n A -000 0 +000 rpm / 0. rpm across the entire range GENERAL Power loss at P N P Vmax 00 W 40 W Cooling air consumption 80 m /h (08 ft /min) Weight 7 kg (. lb) Dimensions W H D 80 4 mm (.0 0..8 in) ) The system and output currents must be reduced by 0 % from the nominal values for V in = 00 V AC. ) MDF and MDV units in VFC operating modes: The performance data apply to f PWM = 4 khz (factory setting). MDF60A standard type (VFC) 070-0-4-00 040-0-4-00 Part number 86 477 86 478 MDF60A technology type (VFC) 070-0-4-0T 040-0-4-0T Part number 87 4 87 Constant load Rec. motor power P Mot 7 kw (0 HP) 4 kw (60 HP) Variable torque load or constant load without overload Rec. motor power P Mot 4 kw (60 HP) kw (7 HP) Continuous output current = % I N I D (at V in = 400 V AC and f PWM = 4 khz) A AC A AC MDV60A standard type (VFC/CFC) 070-0-4-00 040-0-4-00 Part number 86 44 86 4 MDV60A technology type (VFC/CFC) 070-0-4-0T 040-0-4-0T Part number 87 46 4 87 47 VFC operating mode Recommended motor power MDF60A CFC operating mode Continuous output current = 00 % I N I D 7 A AC 8 A AC Recommended motor power System Manual, Sec. Project Planning, CFC motor selection MDS60A standard type (SERVO) 070-0-4-00 040-0-4-00 Part number 86 0 86 64 MDS60A technology type (SERVO) 070-0-4-0T 040-0-4-0T Part number 87 60 X 87 6 8 Continuous output current = 00 % I N I D 7 A AC 8 A AC Recommended motor power System Manual, Sec. Project Planning, SERVO motor selection 8 MOVIDRIVE MD_60A Operating Instructions

MOVIDRIVE MD_60A...-_ (400/00 V units) kva i P f n Hz Size MOVIDRIVE MD_60A 00-0-4-0_ 070-0-4-0_ INPUT Supply voltage V in 80 V AC -0 % 00 V AC +0 % Supply frequency f in 0 Hz 60 Hz ± % Rated system current ) I in 00 % (at V in = 400 V AC ) % OUTPUT Output rated power ) (at V in = 80 00 V AC ) Output rated current ) (at V in = 400 V AC ) P N I N 4. A AC 8. A AC 7.0 A AC 46. A AC 7. kva.0 kva 0 A AC 0 A AC Current limitation I max Motor and regenerative 0 % I N, duration depending on the capacity utilization Internal current limitation I max = 0 0 % can be set in menu (P0 / P) Minimum permitted brake R BRmin 6 Ω 4 Ω resistance value (4Q operation) Output voltage V out max. V in PWM frequency f PWM Adjustable with VFC: 4/8//6 khz (P860 / P86); with CFC/SERVO fixed at 8 khz Speed range / resolution n A / n A -000 0 +000 rpm / 0. rpm across the entire range GENERAL Power loss at P N P Vmax 700 W 000 W Cooling air consumption 60 m /h (6 ft /min) Weight kg (77.8 lb) Dimensions W H D 80 60 4 mm (.0 4.0.8 in) ) The system and output currents must be reduced by 0 % from the nominal values for V in = 00 V AC. ) MDF and MDV units in VFC operating modes: The performance data apply to f PWM = 4 khz (factory setting). MDF60A standard type (VFC) 00-0-4-00 070-0-4-00 Part number 86 47 86 480 MDF60A technology type (VFC) 00-0-4-0T 070-0-4-0T Part number 87 4 0 87 Constant load Rec. motor power P Mot kw (7 HP) 7 kw (00 HP) Variable torque load or constant load without overload Rec. motor power P Mot 7 kw (00 HP) 0 kw (0 HP) Continuous output current = % I N I D (at V in = 400 V AC and f PWM = 4 khz) A AC 6 A AC MDV60A standard type (VFC/CFC) 00-0-4-00 070-0-4-00 Part number 86 46 86 47 X MDV60A technology type (VFC/CFC) 00-0-4-0T 070-0-4-0T Part number 87 48 0 87 4 VFC operating mode Recommended motor power MDF60A CFC operating mode Continuous output current = 00 % I N I D 0 A AC 0 A AC Recommended motor power System Manual, Sec. Project Planning, CFC motor selection MDS60A standard type (SERVO) 00-0-4-00 070-0-4-00 Part number 86 64 86 644 MDS60A technology type (SERVO) 00-0-4-0T 070-0-4-0T Part number 87 6 6 87 6 4 Continuous output current = 00 % I N I D 0 A AC 0 A AC Recommended motor power System Manual, Sec. Project Planning, SERVO motor selection MOVIDRIVE MD_60A Operating Instructions 8

kva i P f n Hz MOVIDRIVE MD_60A...-_ (0 V units) 7. MOVIDRIVE MD_60A...-_ (0 V units) Size MOVIDRIVE MD_60A 00-A-4-0_ 00-A-4-0_ 007-A-4-0_ INPUT Supply voltage V in 00 V AC -0 % 40 V AC +0 % Supply frequency f in 0 Hz 60 Hz ± % Rated system current I in 00 % (at V in = 0 V AC ) % OUTPUT Output rated power ) (at V in = 00 40 V AC ) Output rated current (at V in = 0 V AC ) P N I N 6.7 A AC 7.8 A AC. A AC 8.4 A AC.8 A AC 6. A AC.7 kva.4 kva.8 kva 7. A AC 8.6 A AC 4. A AC Current limitation I max Motor and regenerative 0 % I N, duration depending on the capacity utilization Internal current limitation I max = 0 0 % can be set in menu (P0 / P) Minimum permitted brake R BRmin 7 Ω resistance value (4Q operation) Output voltage V out max. V in PWM frequency f PWM Adjustable with VFC: 4/8//6 khz (P860 / P86); with CFC fixed at 8 khz Speed range / resolution n A / n A -000 0 +000 rpm / 0. rpm across the entire range GENERAL Power loss at P N P Vmax 0 W 6 W 0 W Cooling air consumption 40 m /h (4 ft /min) Weight. kg (7.7 lb) Dimensions W H D 0 7 mm (4..40 0.7 in) ) MDF and MDV units in VFC operating modes: The performance data apply to f PWM = 4 khz (factory setting). MDF60A standard type (VFC) 00-A-4-00 00-A-4-00 007-A-4-00 Part number 86 7 7 86 70 0 86 7 MDF60A technology type (VFC) 00-A-4-0T 00-A-4-0T 007-A-4-0T Part number 87 64 87 6 0 87 66 Constant load Rec. motor power P Mot. kw (.0 HP). kw (.0 HP).7 kw (.0 HP) Variable torque load or constant load without overload Rec. motor power P Mot. kw (.0 HP).7 kw (.0 HP).0 kw (6.8 HP) Continuous output current = % I N I D (at V in = 0 V AC and f PWM = 4 khz). A AC 0.8 A AC 8. A AC MDV60A standard type (VFC/CFC) 00-A-4-00 00-A-4-00 007-A-4-00 Part number 86 7 86 76 X 86 77 8 MDV60A technology type (VFC/CFC) 00-A-4-0T 00-A-4-0T 007-A-4-0T Part number 87 7 87 74 X 87 7 8 VFC operating mode Recommended motor power MDF60A CFC operating mode Continuous output current = 00 % I N I D 7. A AC 8.6 A AC 4. A AC Recommended motor power System Manual, Sec. Project Planning, CFC motor selection 84 MOVIDRIVE MD_60A Operating Instructions

MOVIDRIVE MD_60A...-_ (0 V units) kva i P f n Hz Size MOVIDRIVE MD_60A 00-A-4-0_ 007-A-4-0_ INPUT Supply voltage V in 00 V AC -0 % 40 V AC +0 % Supply frequency f in 0 Hz 60 Hz ± % Rated system current I in 00 % (at V in = 0 V AC ) % OUTPUT Output rated power ) (at V in = 00 40 V AC ) Output rated current (at V in = 0 V AC ) P N I N. A AC 4.4 A AC 7.4 A AC 4. A AC 8.8 kva.6 kva A AC A AC Current limitation I max Motor and regenerative 0 % I N, duration depending on the capacity utilization Internal current limitation I max = 0 0 % can be set in menu (P0 / P) Minimum permitted brake R BRmin Ω resistance value (4Q operation) Output voltage V out max. V in PWM frequency f PWM Adjustable with VFC: 4/8//6 khz (P860 / P86); with CFC fixed at 8 khz Speed range / resolution n A / n A -000 0 +000 rpm / 0. rpm across the entire range GENERAL Power loss at P N P Vmax 00 W 80 W Cooling air consumption 80 m /h (48 ft /min) Weight 6.6 kg (4. lb) Dimensions W H D 0 6 mm (...80 in) ) MDF and MDV units in VFC operating modes: The performance data apply to f PWM = 4 khz (factory setting). MDF60A standard type (VFC) 00-A-4-00 007-A-4-00 Part number 86 7 7 86 7 MDF60A technology type (VFC) 00-A-4-0T 007-A-4-0T Part number 87 67 7 87 68 Constant load Rec. motor power P Mot. kw (7. HP) 7. kw (0 HP) Variable torque load or constant load without overload Rec. motor power P Mot 7. kw (0 HP) kw ( HP) Continuous output current = % I N I D (at V in = 0 V AC and f PWM = 4 khz) 7. A AC 6. A AC MDV60A standard type (VFC/CFC) 00-A-4-00 007-A-4-00 Part number 86 78 6 86 7 4 MDV60A technology type (VFC/CFC) 00-A-4-0T 007-A-4-0T Part number 87 76 6 87 77 4 VFC operating mode Recommended motor power MDF60A CFC operating mode Continuous output current = 00 % I N I D A AC A AC Recommended motor power System Manual, Sec. Project Planning, CFC motor selection MOVIDRIVE MD_60A Operating Instructions 8

kva i P f n Hz MOVIDRIVE MD_60A...-_ (0 V units) Size MOVIDRIVE MD_60A 00-0-4-0_ 00-0-4-0_ INPUT Supply voltage V in 00 V AC -0 % 40 V AC +0 % Supply frequency f in 0 Hz 60 Hz ± % Rated system current I in 00 % (at V in = 0 V AC ) % OUTPUT Output rated power ) (at V in = 00 40 V AC ) Output rated current (at V in = 0 V AC ) P N I N 40.0 A AC 0.0 A AC 4.0 A AC 6.0 A AC 7. kva. kva 4 A AC 4 A AC Current limitation I max Motor and regenerative 0 % I N, duration depending on the capacity utilization Internal current limitation I max = 0 0 % can be set in menu (P0 / P) Minimum permitted brake R BRmin 7. Ω.6 Ω resistance value (4Q operation) Output voltage V out max. V in PWM frequency f PWM Adjustable with VFC: 4/8//6 khz (P860 / P86); with CFC/SERVO fixed at 8 khz Speed range / resolution n A / n A -000 0 +000 rpm / 0. rpm across the entire range GENERAL Power loss at P N P Vmax 80 W 70 W Cooling air consumption 80 m /h (08 ft /min) Weight kg (.07 lb) Dimensions W H D 00 46 4 mm (7.87 8..8 in) ) MDF and MDV units in VFC operating modes: The performance data apply to f PWM = 4 khz (factory setting). MDF60A standard type (VFC) 00-0-4-00 00-0-4-00 Part number 86 74 87 76 MDF60A technology type (VFC) 00-0-4-0T 00-0-4-0T Part number 87 6 87 70 7 Constant load Rec. motor power P Mot kw ( HP) kw (0 HP) Variable torque load or constant load without overload Rec. motor power P Mot kw (0 HP) kw (0 HP) Continuous output current = % I N I D (at V in = 0 V AC and f PWM = 4 khz). A AC 67. A AC MDV60A standard type (VFC/CFC) 00-0-4-00 00-0-4-00 Part number 86 70 8 87 60 MDV60A technology type (VFC/CFC) 00-0-4-0T 00-0-4-0T Part number 87 78 87 7 0 VFC operating mode Recommended motor power MDF60A CFC operating mode Continuous output current = 00 % I N I D 4 A AC 4 A AC Recommended motor power System Manual, Sec. Project Planning, CFC motor selection 86 MOVIDRIVE MD_60A Operating Instructions

MOVIDRIVE MD_60A...-_ (0 V units) kva i P f n Hz Size 4 MOVIDRIVE MD_60A 00-0-4-0_ 000-0-4-0_ INPUT Supply voltage V in 00 V AC -0 % 40 V AC +0 % Supply frequency f in 0 Hz 60 Hz ± % Rated system current I in 00 % (at V in = 0 V AC ) % OUTPUT Output rated power ) (at V in = 00 40 V AC ) Output rated current (at V in = 0 V AC ) P N I N 7 A AC 0 A AC 86 A AC 07 A AC.8 kva 7.8 kva 80 A AC A AC Current limitation I max Motor and regenerative 0 % I N, duration depending on the capacity utilization Internal current limitation I max = 0 0 % can be set in menu (P0 / P) Minimum permitted brake R BRmin.0 Ω resistance value (4Q operation) Output voltage V out max. V in PWM frequency f PWM Adjustable with VFC: 4/8//6 khz (P860 / P86); with CFC/SERVO fixed at 8 khz Speed range / resolution n A / n A -000 0 +000 rpm / 0. rpm across the entire range GENERAL Power loss at P N P Vmax 00 W 00 W Cooling air consumption 80 m /h (08 ft /min) Weight 7 kg (. lb) Dimensions W H D 80 4 mm (.0 0..8 in) ) MDF and MDV units in VFC operating modes: The performance data apply to f PWM = 4 khz (factory setting). MDF60A standard type (VFC) 00-0-4-00 000-0-4-00 Part number 87 77 87 78 X MDF60A technology type (VFC) 00-0-4-0T 000-0-4-0T Part number 87 7 87 7 Constant load Rec. motor power P Mot kw (0 HP) 0 kw (40 HP) Variable torque load or constant load without overload Rec. motor power P Mot 0 kw (40 HP) 7 kw (0 HP) Continuous output current = % I N I D (at V in = 0 V AC and f PWM = 4 khz) 00 A AC 8 A AC MDV60A standard type (VFC/CFC) 00-0-4-00 000-0-4-00 Part number 87 6 87 6 X MDV60A technology type (VFC/CFC) 00-0-4-0T 000-0-4-0T Part number 87 80 4 87 8 VFC operating mode Recommended motor power MDF60A CFC operating mode Continuous output current = 00 % I N I D 80 A AC A AC Recommended motor power System Manual, Sec. Project Planning, CFC motor selection MOVIDRIVE MD_60A Operating Instructions 87

kva i P f n Hz MOVIDRIVE MD_60A electronics data 7.4 MOVIDRIVE MD_60A electronics data MOVIDRIVE MD_60 General electronics data Voltage supply X: REF: +0 V DC + % / -0 %, I max = ma Reference voltages for setpoint for setpoint input X: REF: -0 V DC +0 % / - %, I max = ma potentiometer Setpoint input n X:/X: AI/AI: Voltage or current input, can be set with S and P_, sampling interval ms (Differential input) Operating mode AI/AI Resolution Internal resistance Internal setpoints Time ranges of speed ramps at n = 000 rpm Voltage input: n = 0 +0 V or -0 V 0 +0 V bits R i = 40 kω (external voltage supply) R i = 0 kω (supply from REF/REF) Parameter set : n/n/n = -000 0 +000 rpm Parameter set : n/n/n = -000 0 +000 rpm Current input: n = 0 0 ma or 4 0 ma bits R i = 0 Ω st ramp t/t Up: 0.0 000 s Down: 0.0 000 s nd ramp t/t Up = down: 0.0 000 s Stop ramp t/t Down: 0 0 s Emergency ramp t4/t4 Down: 0 0 s Motor potentiometer t Up: 0. 0 s Down: 0. 0 s VO4: V OUT = 4 V DC, maximum current carrying capacity I max = 00 ma per output Auxiliary voltage output ) X0:8/X:8 External voltage supply ) X0: VI4: V IN = 4 V DC - % / +0 % (range:. 0 V DC ) to EN 6- Binary inputs X: X:6 Internal resistance Signal level Function X: X: X:6 Binary outputs ) X0:/X0:7 DIØØ DIØ: Isolated (optocoupler), PLC-compatible (EN 6), sampling interval ms R i.0 kω, I E 0 ma + V +0 V = "" = Contact made - V + V = "0" = Contact not made To EN 6 DIØØ: With fixed assignment "/Controller inhibit" DIØ DIØ: Selection option Parameter menu P60_ DBØØ/DOØ: PLC compatible (EN 6-), response time ms Signal level "0" = 0 V "" = +4 V Important: Do not apply external voltage! Function X0: X0:7 DBØØ: With fixed assignment "/Brake", I max = 0 ma, short-circuit proof DOØ: Selection option Parameter menu P6_, I max = 0 ma, short-circuit proof Relay output X0:4 X0:6 DOØ: Load capacity of the relay contacts V max = 0 V DC, I max = 800 ma Function X0:4 X0: X0:6 System bus (SBus) X: X: X: RS-48 interface X:0 X: DOØ-C: Shared relay contact DOØ-NO: NO contact DOØ-NC: NC contact DGND: Reference potential SC: SBus high SC: SBus low ST: RS-48 + ST: RS-48 - TF/TH input X0: TF: Response threshold at R TF. kω ±0 % Motor encoder input ) X: Not with type MDF60A Encoder output X4: Simulation or input external encoder ) Reference terminals X:4 X0:/X0:0/X: X:7 Permitted line cross section Encoder with type MDV60A Permitted encoder types: - sin/cos encoder V SS - V TTL sensor - 4 V HTL sensor Encoder power supply: +4 V, I max = 80 ma Output encoder simulation: Signal level to RS-4 ( V TTL) Number of pulses as on X: (MDV60A) or fixed 04 pulses/revolution (MDS60A) Selection option Parameter menu P6_ CAN bus to CAN specification.0, parts A and B, transmission technology to ISO 88, max. 64 stations, terminating resistor (0 Ω) can be activated using DIP switches EIA standard, 600 baud, max. stations Max. cable length 00 m (660 ft) in total Dynamic terminating resistor with fixed installation Resolver in type MDS60A -pole, 7 V AC_r.m.s., 7 khz Input external encoder (max. 00 khz): Only encoder with signal level to RS-4 ( V TTL) should be connected! Encoder power supply: +4 V, I max = 80 ma AGND: Reference potential for analog signals and terminals X: and X: (REF/REF). DGND: Reference potential for binary signals, system bus (SBus), encoder and resolver. DCOM: Reference potential for binary inputs X: X:6 (DIØØ DIØ). One core per terminal: 0.0. mm (AWG 4 ) Two cores per terminal: 0.0 mm (AWG 4 7) ) The unit provides a current of I max = 400 ma for the +4 V outputs (VO4, DBØØ, DBØ, encoder supply). If this value is insufficient, a 4 V DC power supply unit must be connected to X0: (VI4). 88 MOVIDRIVE MD_60A Operating Instructions

Abbreviation Key 8 8 Abbreviation Key and Index 8. Abbreviation Key cosϕ Power factor of motor F A Axial force acting on the output shaft [N] f in Supply frequency [Hz] H Installation altitude [m ü. NN] η Efficiency I d Magnetizing current [A] I in Input current [A] I F Trip current [A] I N = I n Rated current [A] I q Torque-forming current [A] I tot Current in total [A] IP.. Enclosure i tot Gear ratios in total ϑ amb Ambient temperature [ C] J Last Mass moment of inertia to be driven [0-4 kgm ] J Mot Mass moment of inertia of motor [0-4 kgm ] J X Mass moment of inertia reduced to motor shaft [0-4 kgm ] J Z Mass moment of inertia of heavy fan [0-4 kgm ] k T Torque constant [Nm/A] M a Output torque [Nm] M B Braking torque [Nm] M H /M N Ratio acceleration torque / rated torque motor M S Starting torque [Nm] n A Output speed [/min] n base Base speed [/min] n E Input speed [/min] n M Motor speed [/min] n setp Rated speed [/min] P a Output power [kw] P e Mathematical input power of gear unit [kw] P N Rated power [kw] P reduced Power reduced in relation to rated power [kw] P v = P loss Power loss [kw] R BWmin Minimum braking resistance value for 4Q operation [Ω] S.., %ED Duty type and relative cyclic duration factor cdf T Cycle duration [min] t Response time of motor brake [0 - s] t Reaction time of motor brake [0 - s] V in Supply voltage [V] V rated Rated voltage [V] V out Output voltage [V] Z Starting frequency [/h], [c/h] Z 0 No-load starting frequency [/h], [c/h] MOVIDRIVE MD_60A Operating Instructions 8

8 Index 8. Index A Assignment of braking resistors, chokes and filters 0 V units 400/00 V units B Braking resistor BW Assignment C Connection Absolute encoder 7 DIOA option Encoder and resolver, general notes 4 External encoders 40 HTL sensors 7 Incremental encoder simulation 4 Master/slave connection 4 Option USSA 8 Resolver RS-48 interface 7 sin/cos encoder System bus (SBus) 6 TTL sensor 6 Connection of the basic unit Control unit Power section and brake 0 D DBGA Language change 47 Startup functions 47 Startup of speed controller Startup procedure 4 Structure of the startup menu 48 DBGA keypad Copy function 67 Information messages 6 IPOS parameters, editing 68 Menu structure of the DBGA 67 Quick menu 68 DIOA Connection Terminal description E Earth-leakage monitors for IT systems 4 Error memory 70 Error message 7 External encoder Connection 40 I Incremental encoder simulation Connection 4 Installation Braking resistor BW Cable cross sections 4 Cables and fuses 4 HD output choke 6 Minimum clearance Mounting position NF input filter 6 On the motor side for class A or B limit 6 PE connection 4 Shielded control cables Supply system and brake contactors 4 Tightening torques of the power terminals UL compliant 7 L List of errors 7 M Master/slave connection 4 Motor encoder Connection N Nameplate 7 O Operating displays 7-segment display 66 Basic displays in DBGA keypad 66 Options Installation and removal 0 Possible combinations P Parameter list 7 Power shield clamp 8 R Repair 77 Reset 70 Resolver, connection RS-48 interface, description and connection 7 S Safety notes 4, 6 Scope of delivery 7 Service 77 Service label 77 Starting the motor Analog setpoint specification 4 Fixed setpoints Manual operation 6 Startup General information 4 Preliminary work and resources 4 with a PC and MOVITOOLS With the DBGA keypad 46 0 MOVIDRIVE MD_60A Operating Instructions

Index 8 Switch-off responses to faults 70 System bus (SBus) Connection 6 T Technical data 0 V units Size 84 Size 8 Size 86 Size 4 87 400/00 V units Size 7 Size 80 Size 8 Size 4 8 Size 8 Electronics data of basic units 88 General technical data 78 Terminal description Basic unit (power section and control unit) DIOA option Terminal expansion board DIOA Connection Terminal description Timeout active 70 Touch guard for the power terminals U UL compliant installation 7 Unit design Size 8 Size Size 0 Size 4 Size Unit designation 7 USSA, connection 8 W Warning instructions 4 MOVIDRIVE MD_60A Operating Instructions

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SEW-EURODRIVE GmbH & Co P.O. Box 0 D-7664 Bruchsal/Germany Phone +4-7-7-0 Fax +4-7-7-70 http://www.sew-eurodrive.com sew@sew-eurodrive.com