June 200 Sheet 105 Surge Protection Products TVSS General Description Clipper Power System Visor Series.1-5 Clipper Power System Visor Series General Description Eaton s Cutler-Hammer leading-edge surge suppression system for retrofit applications offers the widest variety of surge current rating, monitoring features, and enclosure options. The Visor Series is the most up-to-date and respected line of surge protection devices in the industry due to its exceptional technology and performance. With over two decades of experience in the surge suppression industry and extensive R & D initiatives, Eaton is considered a world leader in surge protective device (SPD) manufacturing. When installing a surge suppressor in a retrofit environment, it is important to mount the suppressor as close to the electrical equipment as possible. Keep the wiring (lead length) between the electrical equipment and the suppressor as short as possible, and twist or wire tie the conductors to reduce inductive effects. Installation lead length reduces the performance of any surge suppressor. For each inch of wiring (installation lead length), add 15 to volts to the surge suppressor s published let-through value (e.g., suppressor let-through at 0 V and installation of 3 feet (.9 m) of cable = 1000 V installed rating). Visor Series Retrofit and Integrated Versions Applications The Visor can be integrated switchboards, switchgear, motor control centers, panelboards and busway. The Visor can also be externally mounted to existing distribution equipment. Standard NEMA 1/3R retrofit enclosure. NEMA 4X and NEMA 12 enclosure available as an option. Enclosures with disconnect switch available as an option. The Visor is available from 100 to 500 ka/phase units. Remote Display Mounting Kits The monitoring display panel can be remotely mounted on the Visor using either ribbon cables or DB15 connector cable. Both optional kits can be ordered separately. Cable supplied in the kits comes in different lengths. Refer to Table.1-1. Table.1-1. Remote Mounting Kits/Cables Description Catalog Number Ribbon Cable 3 ft. (1.0 m) ft. (1.8 m) DB15 00 V Cable 8 ft. (2.5 m) 1 ft. (5.0 m) NetVisor Cables 8 ft. (2.5 m) 1 ft. (5.0 m) Kits Advisor Display SuperVisor Display NetVisor Display CPSRIB03 CPSRIB0 CPSDB08 CPSDB1 CPSNVDB08 CPSNVDB1 CPSRDPKITA CPSRDPKITV Consult Factory Features, Functions and Benefits Standard Features 200 kaic internal fusing system. Thermo-Dynamic Fusing System. Standard NEMA 1/3R enclosure. AdVisor monitoring package, which is loaded with features. An audible alarm with reset button, Form C dry contacts and phase operating status lights. Remote mountable display panel. Features SuperVisor and NetVisor monitoring packages. Different enclosure packages. OEM packages. Industry Leadership The Visor is an intelligent surge suppression device that offers advanced monitoring options. It offers improved safety and reliability from a new patent pending technology Thermo- Dynamic Fusing. Independently tested by lightning laboratories to ensure performance, long-term reliability, and quality standards are met. Installation flexibility for all low voltage distribution equipment. Worldwide customer, engineering and application support. Application Flexibility 100, 120, 10, 200, 0, 0, 0 and 500 ka/phase ratings are available. units utilize our low impedance SurgePlane suppression platform to ensure surge currents are equally diverted to all suppression components, therefore extending life expectancy. Neutral Copper Surge Planes Figure.1-5. SurgePlane Technology Surge Current Equally Diverted
.1- Surge Protection Products TVSS General Description Clipper Power System Visor Series June 200 Sheet 10 Comprehensive Diagnostics Maintenance-free surge suppression. (No external test set or routine maintenance required.) The NetVisor, our premium display, allows you to monitor your surge protective device from across the plant or across the world. AdVisor and SuperVisor monitoring display panels are completely removable and can be installed horizontally or vertically, offering four mounting positions. AdVisor and SuperVisor displays can be remotely mounted using the RDP kits and cables. See Table.1-1. Visor Monitoring Options Our patent-pending Thermo- Dynamic Fusing System provides both safety and performance. This technology uses a fuse trace on each individual metal oxide varistor (MOV) that can sustain high surge currents and provide the necessary interruption of high fault currents (kaic). Thermo-Dynamic Fusing System also includes a thermal fuse spring (TFS) that provides the needed disconnection from low level fault currents. Components of the Thermo-Dynamic Fusing System Standards and Certifications Clipper units have been tested by UL and meet the requirements under UL 1449 2nd Edition for surge suppression devices. Clipper units have been tested as per NEMA LS-1 and ANSI/IEEE C2.45. Category A3 Ringwave ( kv open circuit, 200 A short circuit current at 100 khz). Category B3 Ringwave ( kv open circuit, 500 A short circuit current at 100 khz). Category C1 Combination Wave ( kv 1.2/50us open circuits, 3 ka 8/20us short circuit current). Category C3 Combination Wave (20 kv 1.2/50us open circuits, 10 ka 8/20us short circuit current). UL 1020 (standard for safety for thermal cutoffs for use in electrical appliances and components). UL 13 listed for EMI/RFI noise attenuation filtering (50 db at 100 khz), CSA C.2. Ribbon Cables in 3- or -Foot (1.0 or 1.8 m) Lengths Remote Display Panel DB Cables in 8- or 1-Foot (2.5 or 5.0 m) Lengths
June 200 Sheet 10 Surge Protection Products TVSS General Description Clipper Power System Visor Series.1- Visor Display Packages Table.1-2. Visor Series Description AdVisor SuperVisor NetVisor Diagnostics Package Status Indicator Lights Red/Green Form C Contacts Audible Alarm with Reset Button Transient Counter Push-to-Test Button Power Consumption in Watts 0.5 W 1.2 W 3.0 W Remote Mounting Kits Ribbon Cable DB15 Cable PQ Meter Adjustable Set Points Non-Volatile Memory Web Enabled Date Stamped Communication Port Modbus and Ethernet Communication Speed (10Base-T) Temperature Storage Operating Humidity (Relative) = 5% 95% Remote Mountable Display Dimensions (4.20-inch W x 4.20-inch H x 0.-inch D) (10. x 10. x 10.2 mm) Power Quality (PQ) Metering % Life Remaining % THD (Voltage) Event Storage (9999 Events) LCD (2 x 1) Event Capture Sag Counter -ºC to +0ºC -ºC to +0ºC -ºC to +0ºC -20ºC to +0ºC Counter: -10% System Voltage Cycles Fixed Set Points Swell Counter Counter: +10% System Voltage One Cycle Fixed Set Points Outage Counter Counter: Zero Voltage 2 Cycles Fixed Set Points Surge Counter Counter: Sensitivity Minimum 104 8 x 20 vs. Waveform Voltage Meter L L N G -ºC to +0ºC -20ºC to +0ºC Meter: User-Defined Set Points for Voltage Trigger 1 Cycle Meter: User-Defined Set Points for Voltage Trigger 1 Cycle Meter: >10% System Voltage 1 Cycle Fixed Set Point Meter: Sensitivity Minimum 104 8 x 20 vs. Waveform Accuracy ± 5% ± 5% Resolution 8 bit 8 bit Note: = = No = Not Applicable
.1-8 Surge Protection Products TVSS General Description Clipper Power System Visor Series June 200 Sheet 108 Table.1-3. Service Entrance Applications Switchboard Switchgear Motor Control Centers The Visor can be integrated into any switchboard. Specifiers have the flexibility to install the Visor in any location within the switchboard. Disconnect switch is a standard feature. Unique design minimizes installation impedance. UL 891 (Switchboard) UL 13 (EMI/RFI Filter) CSA C.2 Certified (Suppressor) Available on all switchgear designs. Disconnect switch is a standard feature. Unique design minimizes installation impedance. CPS0 ideal for critical industrial switchgear applications. UL 1558 (Switchgear) UL 13 (EMI/RFI Filter) CSA C.2 Certified (Suppressor) Panelboards Busway Retrofit Ideal protection for PLCs, sensors, drives, electronic starters, or other digital equipment. Visor is designed to fit in Freedom 2100 and Advantage MCCs in a standard (3X) size 18-inch (45.2 mm) compartment. May be used in new/aftermarket applications. Ideal for water treatment, petrochemical and other industrial applications. UL 845 (MCC) UL 13 (EMI/RFI Filter) CSA C.2 Certified (Suppressor) The Visor is used extensively on branch panelboards for computer rooms, laboratories, schools, hospitals and industrial applications. 200% rated neutral is provided for non-linear loads. Cost-effective branch protection (assumes main panel protection employed). UL (Panelboards) UL 13 (EMI/RFI Filter) CSA C.2 Certified (Suppressor) Ideal for busway fed distribution systems. Easy to install Visor units, fit in standard bus plug assembly. Full diagnostic and monitoring capabilities. Isolates critical busway sections from nearby disturbance producing loads. Designed for new and existing facilities. Integral disconnect. UL 85 (Busway) UL 13 (EMI/RFI Filter) CSA C.2 Certified (Suppressor) TVSS Filters can be externally mounted to existing distribution equipment. Standard NEMA 1/3R enclosures. Requires field installation. Visor Retrofit 100 to 500 ka/phase units. Clipper VL 50, 80 and 100 ka/phase units. UL 13 (EMI/RFI Filter) CSA C.2 Certified (Suppressor) Note: The CPS Surge components can be integrated into safety switches, automatic transfer switches (ATS) and other assemblies. Contact your local Eaton sales office.
June 200 Sheet 109 Visor Series Ordering Guidelines Table.1-4. Retrofit Surge Protection Products TVSS General Description Clipper Power System Visor Series CPS 100 480Y S K.1-9 Surge Ratings 100 = 100 ka/phase 120 = 120 ka/phase 10 = 10 ka/phase 200 = 200 ka/phase 0 = 0 ka/phase 0 = 0 ka/phase 0 = 0 ka/phase 500 = 500 ka/phase Diagnostics Packages A = AdVisor c/w Status indicator lights on each phase, Form C, Audible Alarm Enable/Disable S = SuperVisor c/w Status indicator lights on each phase, Form C, Audible Alarm Enable/Disable, Transient Counter, Push-to-Test, PQ Meter (no date stamp) N = NetVisor c/w Status indicator lights on each phase, Form C, Audible Alarm Enable/Disable, Transient Counter, Push-to-Test, PQ Meter (date stamp), Modbus and Ethernet Communication Port, % Life Remaining, % Voltage THD Enclosure Cross-Reference K = Standard (NEMA 1, 3R) L = Flushmount (NEMA 1) M = Standard (NEMA 1, 3R) c/w Disconnect Switch N = NEMA 4X O = NEMA 4X c/w Disconnect Switch P = NEMA 12 Q = NEMA 12 c/w Disconnect Switch Voltage Code 120/208 1/0 0 V 0/1 Three-Phase Wye (4W+G) (Mexico) 120/0 Single Split Phase (3W+G) Three-Phase Delta High Leg (4W+G) Three-Phase Wye (4W+G) Three-Phase Delta (3W+G) 0Y 0S 0H 208Y 0D 2/0 0 V 0Y /480 480 V 480Y 480D /00 00 V 00Y 00D Disconnect switch 3-pole ampere Type FDC breaker. Table.1-5. Integrated CPS 100 480Y S C Surge Ratings 100 = 100 ka/phase 120 = 120 ka/phase 10 = 10 ka/phase 200 = 200 ka/phase 0 = 0 ka/phase 0 = 0 ka/phase 0 = 0 ka/phase 500 = 500 ka/phase Diagnostics Packages A = AdVisor c/w Status indicator lights on each phase, Form C, Audible Alarm Enable/Disable S = SuperVisor c/w Status indicator lights on each phase, Form C, Audible Alarm Enable/Disable, Transient Counter, Push-to-Test, PQ Meter (no date stamp) N = NetVisor c/w Status indicator lights on each phase, Form C, Audible Alarm Enable/Disable, Transient Counter, Push-to-Test, PQ Meter (date stamp), Modbus and Ethernet Communication Port, % Life Remaining, % Voltage THD Enclosure Cross-Reference A = Panelboards (PRL1A, 2A, 3A, 4) B = Remote Monitor Display (PRL4, Switchgear, Busway) C = MCC Version D J = Warranty Versions, Consult Factory Y = OEM Mounting Plate Version (Fixed Display) Z = OEM Mounting Plate Version (c/w Remote Display Panel Option) Valid for 0/5 and 0/5 per IEC standards. Voltage Code 120/208 1/0 0 V 0/1 Three-Phase Wye (4W+G) (Mexico) 120/0 Single Split-Phase (3W+G) Three-Phase Delta High Leg (4W+G) Three-Phase Wye (4W+G) Three-Phase Delta (3W+G) 0Y 0S 0H 208Y 0D 2/0 /480 0 V 480 V 0Y 480Y 480D /00 00 V 00Y 00D
.1-10 Surge Protection Products TVSS Dimensions Clipper Power System Visor Series June 200 Sheet 110 Dimensions Standard Dimensions in Inches (mm) Retrofit Only 15.00 (1.0) 20.00 (508.0) 1.00 (.4).00 (558.8) 18.00 (45.2) 3.90 (99.1) Figure.1-. NEMA 1 Flushmount up to 200 ka (480 V or Less) 1.00 (1.8) Figure.1-8. NEMA 1 Flushmount 0 ka and up (480 V or Less/00 V, 100 ka 500 ka) 3.90 (99.1) 1.00 (.4) 18.00 (45.2) 11.00 (9.4) 3.90 (99.1) 13.00 (3.2) 3.90 (99.1) Figure.1-. NEMA 1/3R up to 200 ka (480 V or Less) Figure.1-9. NEMA 1/3R 0 ka and up (480 V or Less/00 V, 100 ka 500 ka)
June 200 Sheet 111 Surge Protection Products TVSS Dimensions Clipper Power System Visor Series.1-11 Standard Dimensions in Inches (mm) Retrofit Only (Continued) 8.0 (218.4) 18.00 (45.2) 21.90 (55.3) 1.00 (.4) Figure.1-10. NEMA 4X up to 500 ka ( Voltages) 18.00 (45.2) Figure.1-12. NEMA 4X c/w Disconnect Switch (Up to 500 ka/ Voltages) 10. (4.2).0 (54.0) 14.10 (8.1) Figure.1-11. NEMA 1/3R c/w Disconnect Switch (Up to 500 ka/ Voltages) 5.20 (1.1)
.1-12 Surge Protection Products TVSS Technical Data Clipper Power System Visor Series June 200 Sheet 112 Technical Data Table.1-. Eaton s Cutler-Hammer Clipper Power System Visor Series Specifications Guide for applying the appropriate surge suppressor based upon life expectancy and performance. CPS Models CPS100 CPS120 CPS10 CPS200 CPS0 CPS0 CPS0 CPS500 Surge Current Per Phase 100 ka 120 ka 10 ka 200 ka 0 ka 0 ka 0 ka 500 ka Surge Current Mode L-N (Line-to-Neutral) L-G (Line-to-Ground) N-G (Neutral-to-Ground) L-L (Line-to-Line, Delta, and Ungrounded Applications Only) Single Pulse Surge Current Test Based on IEEE C2. 8 x 20 microsecond waveform Modes of Protection 3-Phase Wye System 3-Phase Delta System 50 ka 50 ka 50 ka 50 ka 0 ka 0 ka 0 ka 0 ka Direct Bus Bar Connection Warranty Clipper Power System Visor Series 10 Years 10 Years 10 Years 10 Years 10 Years 10 Years 10 Years 10 Years CPS0 recommend for service entrance. CPS120 recommended for branch locations using IEEE recommended cascade approach. sizes to meet competitive specifications. CPS have been independently tested to verify all suppressor components can survive published surge current ratings. Test documents are available upon request. 80 ka 80 ka 80 ka 80 ka 100 ka 100 ka 100 ka 100 ka 1 ka 1 ka 1 ka 1 ka 150 ka 150 ka 150 ka 150 ka 200 ka 200 ka 200 ka 200 ka 0 ka 0 ka 0 ka Filter Attenuation (Based on MIL-STD-0A) at 100 khz 50 db 50 db 50 db 50 db 50 db 50 db 50 db 50 db Surge Withstand Capabilities ANSI/IEEE C3 Wave (10 ka) 8,000 9,000 10,000 11,000 12,000 13,000 14,000 15,000 Thermo-Dynamic Fusing System Overcurrent Protection (Thermal Fuse Spring) 200 kaic Individual Fused MOVs Monitoring Display Options SuperVisor (Standard) AdVisor NetVisor 0 ka