Light-Duty Natural Gas Vehicle Update



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Light-Duty Natural Gas Vehicle Update CRC Advanced Fuel and Engine Efficiency Workshop Jeff Jetter, Honda R&D Americas Inc.

Current LD NGV Landscape Home Refueling Fuel Quality Overall Market Considerations

Current LD NGV Landscape Home Refueling Fuel Quality Overall Market Considerations

NGV Rationale 4 Energy Security Natural gas is an abundant domestic resource; >100 years of supply. Use in NGVs displaces petroleum. Environmental Benefits GHG reduction of 20% or more. Air quality improvement; reduction in criteria pollutants. Consumer Benefits Lower fuel cost. Convenience potential for home refueling.

NGVs in the US Market 5 Multiple l models are currently available. Examples: Chrysler Ram 2500 Ford E & F Series, Transit Connect GM Impala, Savana, Express Honda Civic Honda Civic Various production strategies: Factory assembly line (only Ram 2500 and Civic) Ram 2500 Prepped in factory, but NGV components added by an outside company. Non-OEM conversion. Chevy Impala Civic NGVs on the Honda assembly plant in Indiana

Dedicated vs. Bi-Fuel* NGVs 6 Dedicated Engine is optimized for CNG. Lower cost than bi-fuel. HOV (carpool) lane access Generally more incentives available than for bi-fuel. NGVs, FCEVs, and BEVs only Currently set to expire in Jan 2019 Bi-fuel Fuel flexibility. Superior range; no range anxiety. Mercedes B 200 3-gallon gasoline tank Other (?) Some NGVs in the EU have a small reserve tank of gasoline. CNG gasoline switchover occurs automatically when the CNG runs out; the driver cannot select fuels. (Thereby qualifying for favorable tax treatment.) How will such NGVs be classified if they come to the US? * Bi-fuel: Can use either CNG or gasoline. Dual-fuel: Can inject both fuels simultaneously. Note that some entities swap these definitions.

Civic NGV Buyer in California 7 Purchase Drivers: 1. Access to HOV (carpool) lanes 2. Gasoline CNG price differential 3. State & local incentives 4. True alternative fuel; domestically produced 5. Personal commitment to green issues $4 Fuel Price Comparison (Southern California, Feb 24 th 2014) ice per gge Pri $3 $2 $1 $0 Gasoline CNG at station CNG home refueling* * Special NGV fuel rate. Price shown does not include road taxes or compression cost. The primary drivers of Civic NGV sales are HOV lane access and low fuel cost.

NGV Challenges Challenges: 1. Infrastructure Only 672 public CNG stations in the US, as of February 2014. However, the US has an extensive natural gas distribution system. Half of US homes (60 million) have natural gas. 2. Vehicle Price The limited it infrastructure t hinders NGV sales, thereby preventing the costdown that would occur with higher production volume. 8 U.S. Natural Gas Pipelines What could help?: Incentives for public and home refueling infrastructure. Reinstatement of the 50-cent (per gge) tax credit for CNG, and the tax credit for CNG refueling infrastructure. Sources: EIA 2012; U.S. Census Lack of refueling infrastructure remains a key barrier to NGV growth. Incentives for infrastructure development could help address this challenge.

Current LD NGV Landscape Home Refueling Fuel Quality Overall Market Considerations

Honda s Perspective re: Home Refueling 10 A must have for the expansion of light-duty NGVs. No other solution for the infrastructure chicken-or-egg issue. Provides a bridge to future hydrogen home refueling.

Home Refueling Appliance Development Examples: Liquid id Piston Multi-Stage Linear Piston 11 Hydraulic Compressor Chilled-Adsorbent System Closest to commercialization 2015 (Privately funded)

Potential Business Model: Customer Lease General Image: Device Maker 12 Participates in product development Sells refueling device to LDCs Gas Producer Supplies gas LDCs Provides device: Financing (via gas bill) Installation Maintenance Consumer purchases NGV Incentives (?) Company names and logos are used for illustrative purposes only, and do not represent business relationships. This model provides a turn-key solution for home refueling. Up-front costs are minimized; customers enjoy immediate return on investment.

Current LD NGV Landscape Home Refueling Fuel Quality Overall Market Considerations

Natural Gas Quality Survey Pilot Program 14 Conducted by SwRI* under contract from Honda. Focus: water content. Typical Layout of Sampled Stations Water corrodes the vehicles in-tank solenoid, and causes methane hydrate formation. Rationale for Survey: No survey conducted in > 20 years. No fuel quality specification for NGVs. Shale gas quality was unknown. Use of Data: 1. Fuel property data for Honda s NGV development team. 2. Support development of an ASTM NGV fuel specification.. 3. Determine performance requirements for home refueling appliances. *Southwest Research Institute

Survey Results Water Content Water ppmv 400 350 300 250 200 150 2849 ppmv Pipeline Between dryer & compressor Between storage and nozzle nozzle Analyzer variability @ Pipeline Analyzer variability @ Nozzle 15 Nozzle (dispenser) samples were generally well below the pipeline limit. Pipeline samples exceeded the pipeline limit in Ohio and New York. Typical Pipeline Limit (7 lb/mmscf) 100 50 0 Shale Gas

New CRC CNG/NGV Projects 16 2 new CNG/NGV projects underway through the CRC: Natural Gas Quality Survey CNG Fuel Quality Effects Project Multiple components & properties Report available mid-2014 Effect of fuel properties on NGV performance Report available early 2015. Ultimate objective: Inform the ASTM specification development process.

Current LD NGV Landscape Home Refueling Fuel Quality Overall Market Considerations

Multiple Natural Gas Pathways to Adv. Tech. Vehicles 18 FCEV reformer NGV power plant BEV Which is best? Need to consider from a holistic perspective.

Retail Market Assessment 19 Social Values Marketability Air Quality GHG Energy Security Infrastructure Vehicle Cost Full Function Appeal Path Improved Fair Fair Gasoline ICE Diesel Fair Fair Biofuels Challenging ~ Challenging ~ ~ Fair HEV Natural Gas * Vehicles PHEV * * BEV FCEV 1 Fair Challenging Fi Fair 2 Fair Challenging 3 Challenging Challenging Challenging 3 Challenging Challenging NGVs are currently more marketable than BEVs and FCEVs. 3 1. Methane leakage needs to be uniformly addressed (extraction, distribution, etc.) 2. Carpool stickers, regional incentives, fuel price 3. Fed tax incentive, state incentives, carpool stickers

Life Cycle GHG Estimates Fuels (WTW) 20 (100% biofuel; non-blended) Natural gas GHG estimates were 20% lower than those of gasoline and diesel in all LCA models investigated.

Summary 21 NGVs have energy security and environmental benefits. Infrastructure is a major challenge. Availability of home refueling is a must. g The CRC is currently running two CNG-related projects, with the objective of informing the ASTM specification development process. Alternative-fuel vehicles cannot benefit society unless the vehicle is marketable.

Proceed always with ambition and youthfulness Respect sound theory, develop fresh ideas, and make the most effective use of time Enjoy your work, and encourage open communication Strive constantly for a harmonious flow of work Be ever mindful of the value of research and endeavor -- Management philosophy p of Soichiro Honda