Master Programming Manual for TotalCare, CareSoft Elite, CareSoft Pro, Ion Pro and CareClear Pro Models

Master Programming Manual for TotalCare, CareSoft Elite, CareSoft Pro, Ion Pro and CareClear Pro Models Effective December 2014

Button appearance and position may be different than actual valve. Cycle times, sequences and settings in this guide are only examples of how your system may be programmed. Actual settings are determined by the manufacturer. Please contact them if more information is needed. Important sequences to note: 1. To unlock valve to adjust settings, push the following buttons in the following order:, NEXT, +, CLOCK. This will allow user to change manufacturer s settings. When finished, lock settings by pushing the same sequence. 2. To clear an error on screen, push NEXT and REGEN at the same time and hold for three seconds. 3. If service alarm is triggered, push + and for three seconds to reset to original set points. This will reset both gallon and year alarms. General Operation Screens Pressing NEXT will toggle between one of five displays. Press REGEN to set a regeneration to occur tonight. TIME OF DAY MON GPM PM 8 2:40 Displays current time. Unit defaults to this screen after a reset. FLOW RATE 8.0 GPM Displays present flow rate. Any one of these chosen displays will flash alternately with dealer name screen. GPM and flow rate flashing while turbine is rotating ON VACATION NO CAPACITY REMAINING GPM GAL 8 1600 Displays vacation mode. Turn on/off with + and buttons. If YES is selected, unit will not regenerate. Once unit has delivered 50 gallons of water, unit will return to NO and regen at next set time. Default is NO. Displays a units remaining capacity. This screen will not display if the units gallons of capacity is set to OFF. The unit can run into negative capacities and will regenerate two nights in a row if it overruns its capacity by the selected percentage. 555 5555555 DEALER NA Displays dealer name and phone number. To change name and phone number, see page 4. REGEN TODAY will alternate with the current screen header if a regen is expected tonight. DAYS TO A REGEN GPM 3 8 Displays days remaining to a regen. This screen will not display if the units day override is set to OFF. Set Time Screens Return to general display. Accessed by pressing CLOCK. TIME HOUR 2:00 AM Set hours with + and buttons. AM/PM toggles after 12 AM. Typical Regen Screens Only viewed when in regeneration. BACKWASH REMAINING 2 3:30 Displays time remaining in current cycle. 2 flashes for second backwash. TIME MINUTES 2:35 AM Set minutes with + and buttons. AM/PM toggles after 12 AM. GENERATOR ON 2 53:45 MIN Displays time remaining in current cycle. With the chlorinator set to ON, the brine concentration will be checked during draw; text will alternate between DRAW TIME & GENERATOR ON. CURRENT DAY WED Set current day with + and buttons. Default is WED. Return to general display. 2

Installer/User Screens Accessed by pressing NEXT and + simultaneously for three seconds. Returns to general display after 5 minutes. WATER HARDNESS 20 GR Set water hardness with + and buttons. Adjustable from 1-150 grains, within limits determined by capacity settings, as to not override gallons capacity setting. Default is 20. DAYS BETWEEN REGEN 6 Set days between a regeneration with + and buttons. Adjustable from 1-28 days, or OFF. Default is 6. REGENS PER DAY 4 PER Set multiple number of regenerations per day with + and CLOCK buttons. Adjustable from 1-6 days or select OFF to return to Days Between Regen. (Example screen indicates unit set to regen 4 times in one day.) REGEN TIME HOUR 2:00 AM Set hour of regen time with + and buttons. If IMMEDIATE REGEN is set (see page #), regen will be immediate once total capacity is exhausted and ON ZERO will be displayed. Default is 2:00 AM. REGEN TIME MINUTES 2:00 AM Set minutes of regen time with + and buttons. If IMMEDIATE REGEN is set (see page #), regen will be immediate once total capacity is exhausted and ON ZERO will be displayed. Default is 2:00 AM. To activate Service Alarms, see page 5. Service alarm feature is used to warn the owner that the unit currently needs service. For example, you can use this feature to remind the owner when a filter needs replacement, an R.O. system needs servicing, or routine maintenance needs to be performed. This can be set by gallons, time or both. Default is OFF for both. SERVICE ALARM OFF GAL SERVICE ALARM OFF YR Turn service alarm ON or OFF with + and buttons to set duration in gallons. Increments are between 100-9,999,000 gallons. Turn service alarm ON or OFF with + and buttons to set duration in years. Increments are between.25-9.75 years. continue to next page 3

Installer/User Screens Accessed by pressing NEXT and + simultaneously for three seconds. Returns to general display after 5 minutes. cont d continued from previous page Alarm buzzer feature allows you to program the time in which the alarm buzzer will sound, permitting the installer to pick a time when the owner will be home or awake to hear it. ALARM BUZZER ON Turn alarm buzzer ON or OFF with + and buttons. When ON, alarm will sound after a failed regen or when an error occurs. NOTE: When alarm buzzer screen is displayed, you can access dealer name and phone number setting. PHONE NUMBER DEALER NA Change dealer name and phone number by pressing CLOCK and + buttons. Pressing NEXT proceeds to next character. Pressing + or changes the character. ALARM BUZZER START 6:00 AM Set alarm buzzer start time with + and buttons. Default is 6:00 a.m. ALARM BUZZER END 10:00 PM Set alarm buzzer end time with + and buttons. Default is 10:00 p.m. LIGHT NORMALLY ON Set backlight operation with + and buttons. Default is ON. OFF will turn display backlight off after 5 minutes of keypad inactivity. Return to general display. 4

Service Alarm Use If activating service alarms, please use the following instructions. Service alarm feature is used to warn the owner that the unit currently needs service. For example, you can use this feature to remind the owner when a filter needs replacement, an R.O. system needs servicing, or routine maintenance needs to be performed. This can be set by gallons, time or both. Default is OFF for both. NOTE: 1. When using custom screens, a different message can be programmed in gallons and years. 2. To reset a service alarm while in status display, push + and for three seconds. This will reset both gallon and year alarms. SERVICE ALARM OFF GAL Turn service alarm by gallons ON or OFF with + and buttons. SERVICE ALARM 10000 GAL ALARM DISPLAY TYPE NORMAL Use + button to set number of gallons. Increments are between 100-9,999,000 gallons. Use + button to set alarm as normal or custom. NORMAL will show a pre-programmed message that reads Call dealer for service when alarm is triggered. CUSTOM allows a custom message to be programmed and will scroll when alarm is triggered. ALARM DISPLAY TYPE CUSTOM If custom is chosen, push + and buttons for three seconds to access character programming. SCHEDULED SERVICE ABCD Push + or buttons to program characters. Push NEXT to advance to next character. 55 characters are allowed. SCHEDULE SERVICE IN 10000 GAL Status Display This display will show gallons remaining before service alarm is set to trigger. Push + and for three seconds to reset to gallon setpoint. SERVICE ALARM OFF YR Turn service alarm by years ON or OFF with + and buttons. SERVICE ALARM 1.00 YR Use + button to set duration of time in years. Increments are between.25-9.75 years. ALARM DISPLAY TYPE NORMAL Use + button to set alarm as normal or custom. NORMAL will show a pre-programmed message that reads Call dealer for service when alarm is triggered. CUSTOM allows a custom message to be programmed and will scroll when alarm is triggered. ALARM DISPLAY TYPE CUSTOM If custom is chosen, push + and buttons for three seconds to access character programming. SCHEDULED SERVICE ABCD Push + or buttons to program characters. Push NEXT to advance to next character. 55 characters are allowed. SCHEDULE SERVICE IN 1.00 YR Status Display This display will show time remaining before service alarm is set to trigger. Push + and for three seconds to reset to year setpoint. Refer back to page 4 5

Service/OEM SOFTENING Screens Accessed by pressing NEXT and simultaneously for three seconds. Returns to general display after 5 minutes. SOFTENING TYPE Select SOFTENING or FILTERING with + and buttons. If you have selected FILTERING, please refer to Service/OEM FILTERING screens, page 7. GRAINS OF CAPACITY X1K 32.0 Set systems grains of capacity with + and buttons. X1K = 1,000 grains Default is 32. RESERVE CALCULATOR AUTO Set reserve calculator with + and buttons. AUTO automatically calculates reserve capacity. OFF will regen by days override setting only. GALS BETWEEN REGEN will regen by specific gallon setting. Default is AUTO. DBL REGEN IF OVER 10% > Set double regen point with + and buttons. If units capacity is overrun by this percentage, the unit will regen two nights in a row. Default is 10%. FILL CYCLE 1 #1 Set first cycle position with + and buttons. FILL SOFTENING 15.0 LBS CYCLE 2#1 Set salt pounds per regen with + and buttons. Default is 15.0 pounds. Set second cycle position with + and buttons. During FILL and SOFTENING positions, unit will deliver soft water. SOFTENING TIME 240:00 MIN Set softening time with + and buttons. This is the time between brine tank fill and start of backwash. This time window allows the salt to dissolve and achieve proper brine strength. This process will start prior to regen time setting. Default is 240:00 minutes. BACKWASH CYCLE 3 #1 Set third cycle position with + and buttons. BACKWASH TIME 12:00 MIN Set backwash time with + and buttons. Default is 12:00 minutes. continue to next page 6

Service/OEM SOFTENING Screens Accessed by pressing NEXT and simultaneously for three seconds. Returns to general display after 5 minutes. cont d continued from previous page REGENERANT DRAW DN CYCLE 4 #1 Set fourth cycle position with + and buttons. DRAW TIME Set draw time with + and buttons. 90:00 MIN Default is 90:00 minutes. Only appears on units equipped with chlorine generator option. GENERATE CHLORINE 40% To turn chlorine generator on or off, or to change amount of chlorine to be generated to setting other than 40%, hold CLOCK and + buttons simultaneously. Use + and buttons to change to percentage of brine. Default is 40%. Any setting above 50% for residential units is not recommended. Higher settings are used when additional chlorine production is needed, as in larger units. Consult manufacturer before changing. WARNING: If resin media is used, this MUST be set no higher than 10% or media damage could occur. RINSECYCLE 5 #1 Set fifth cycle position with + and buttons. RINSE TIME Set final rapid rinse time with + and buttons. 4:00 MIN Default is 4:00 minutes. END CYCLE 6 #1 Set end cycle with + and buttons. After all cycles have been configured, an END cycle is added (14 cycles max). This valve has the ability to program an alternate regeneration. This feature allows the programmer to do a second set of regeneration sequences based on regens, gallons or days. This valve will always use the first set of settings as the primary sequence of regens. As with the first set, the second set has the capability of 14 different cycle positions. If one of the three triggering options (regens, gallons or days) is selected, the valve will prompt you for the desired sequence and duration of each cycle position. If more than one triggering option is selected, whichever signals first will start the second regeneration sequence and reset the other valves. ALT REGEN START REGENS OFF ALT REGEN START OFF GAL ALT REGEN START OFF DAY Turn alternate regeneration sequence by number of regens ON or OFF with + and buttons. Adustable from 1-99 regens or OFF. Turn alternate regeneration sequence by number of gallons ON or OFF with + and buttons. Adjustable from 3,000-99,000 gallons or OFF. Turn alternate regeneration sequence by number of days ON or OFF with + and buttons. Adjustable from 1-365 days or OFF. Indicates second sequence. BACKWASH CYCLE 1 #2 Press NEXT to set additional cycle positions. Return to general display. 7

Service/OEM FILTERING Screens Accessed by pressing NEXT and simultaneously for three seconds. Returns to general display after 5 minutes. FILTERING TYPE Select SOFTENING or FILTERING with + and buttons. If you have selected SOFTENING, please refer to Service/OEM SOFTENING screens, pages 5-6. GALLONS CAPACITY GAL 1000 Set gallons of capacity with + and buttons. To turn off, set below 0. OFF does not use metered water to determine a regen and will not be an option if days override is not set. Default is 1000 gallons. DBL REGEN IF OVER CAP 10% Set double regen point with + and buttons. If units capacity is overrun by this percentage, the unit will regen two nights in a row. Default is 10%. BACKWASH CYCLE 1 #1 Set first cycle position with + and buttons. BACKWASH TIME 15:00 MIN Set backwash time with + and buttons. Default is 15:00 minutes. RINSECYCLE 2 #1 Set second cycle position with + and buttons. RINSE TIME Set final rapid rinse time with + and buttons. 4:00 MIN Default is 4:00 minutes. END CYCLE 3 #1 Set end cycle with + and buttons. After all cycles have been configured, an END cycle is added (14 cycles max). continue to next page 8

Service/OEM FILTERING Screens Accessed by pressing NEXT and simultaneously for three seconds. Returns to general display after 5 minutes. cont d continued from previous page This valve has the ability to program an alternate regeneration. This feature allows the programmer to do a second set of regeneration sequences based on regens, gallons or days. This valve will always use the first set of settings as the primary sequence of regens. As with the first set, the second set has the capability of 14 different cycle positions. If one of the three triggering options (regens, gallons or days) is selected, the valve will prompt you for the desired sequence and duration of each cycle position. ALT REGEN START REGENS OFF ALT REGEN START OFF GAL ALT REGEN START OFF DAY Turn alternate regeneration sequence by number of regens ON or OFF with + and buttons. Adustable from 1-99 regens or OFF. Turn alternate regeneration sequence by number of gallons ON or OFF with + and buttons. Adjustable from 1,000-99,000 gallons or OFF. Turn alternate regeneration sequence by number of days ON or OFF with + and buttons. Adjustable from 1-365 days or OFF. Indicates second sequence. BACKWASH CYCLE 1 #2 Press NEXT to set additional cycle positions. Return to general display. 9

Configuration Screens Accessed by pressing NEXT and simultaneously for three seconds. Once screen changes, press NEXT and simultaneously again for three seconds. VALVE TYPE 1.0 IN Select meter size with + and buttons. Set to 1, 1.25, 1.5, 2 or 1.0T (for twin units). Upflow brining will not be an option if set to anything other than 1 or 1.0T. With 1.0T set, meter calibration will be fixed, with a different value for each tank. With 1.0T set, MAV 1 setting will not be viewed, but forced to be set to Alternator Mode w/ Delayed Rinse+Fill set to OFF. With 1.0T set, the Backwash-Air regeneration step will not be available. Default is 1. PROPORTIONAL MODE OFF Select proportional regeneration and/or proportional brining with + and buttons. PROPORTIONAL MODE FILL PROPORTIONAL MODE REGEN PROPORTIONAL MODE OR OR BOTH NOTE: This screen will only appear and is only available when: 1. Upflow brine control is used. 2. Brine Pre-fill is selected. 3. Regenerant Draw Up is selected. Set proportional brining with + and buttons. FILL indicates that unit s fill duration and volume will be variable, adjusted proportional to actual water usage. Proportional Fill will divide the actual volume used by the calculated volumetric capacity, then multiply the predetermined fill volume by this percentage (20% 150%). A Day Override Regen has a variable fill with a minimum fill time of 20%. A Manual Immediate Regen has a normal non-variable fill. Set proportional regeneration with + and buttons. REGEN indicates that unit s Backwash and Rinse durations will be variable, adjusted in direct proportion to actual water usage. This adjustment is based on the percentage of volumetric capacity used at the time of regeneration versus the total capacity. This adjustment will be made regardless of the means of initiating the regeneration, automatic or manual. The two additional displays are used to set the range of this adjustment. The minimum adjustment value is variable between 20 90% in 10% increments. The maximum adjustment value is variable between 100 150% in 10% increments. 50 130% is the default adjustment range. DLFC GPM 1.7 Set rate of drain line flow with + and buttons. This is used in determining the water efficiency data viewed in history screens. Available settings from 0.7 to 25.0. Default is 1.7 GPM. NOTE: This screen will only appear and is only available when: 1. Upflow brine control is used. 2. Brine Pre-fill is selected. 3. Regenerant Draw Up is selected. Set proportional brining and regeneration with + and buttons. BOTH indicates that Proportional Fill and Proportional Regeneration are both active. DELAYED MAV DRIVE 1 TYPE OFF Set regen time control with + and buttons. DELAYED sets regen to specified regen time. DELAY + IMMEDIATE sets regen to occur after 10 minutes of no water usage. IMMEDIATE sets an immediate regen upon zero gallons of remaining capacity. Default is DELAYED. Set first MAV drive control with + and buttons. ALT A and ALT B are only used in twin configurations (see MAV manual for more details). SYSTEM CONTROLLER configures board to operate with the Clack System Controller. SEPARATE SOURCE changes state at the start and end of regen cycle. NO HARD BYPASS configures MAV as a no hard water bypass. TIME changes state at a set time referenced to the start of regen, for a preset duration of time independent of actual regen status. Inactive during alternate regeneration cycle. WARNING: Leaving valve in ALT A, ALT B or ENABLED without proper hardware will result in errors. continue to next page 10

Configuration Screens Accessed by pressing NEXT and simultaneously for three seconds. Once screen changes, press NEXT and simultaneously again for three seconds. cont d continued from previous page MAV DRIVE 2 OFF Set second MAV drive control with + and buttons. TIME changes state at a set time referenced to the start of regen, for a preset duration of time independent of actual regen status. Inactive during alternate regeneration cycle. SEPARATE SOURCE changes state at the start and end of regen cycle. NO HARD BYPASS configures MAV as a no hard water bypass. AUXILIARY INPUT OFF REG Set auxiliary input with + and buttons. IMMED indicates unit will regen immediately. DELAY indicates that after a 2 minute signal from external contact, unit will regen at delayed regen time. HOLD indicates that unit will not regen while external contacts are closed. ALARM indicates that control valve s internal alarm will sound upon external contact closure. WARNING: External contact is needed to operate any of the above settings properly. If no external contact is connected, no setting is needed. RELAY 1 TRIGGER OFF Set first relay trigger with + button. Press + to reach desired triggering event. If not using a relay, make sure OFF is selected and press NEXT. OFF indicates that no external devices are being used. Advance to Relay Trigger 2 If using Relay: 1. Push + to engage one of the following Relay Triggers: Time Gallons Regen Error Flow Pulse 2. Press NEXT to program Setpoints and Durations. RELAY 1 TRIGGER TIME RELAY 1 TRIGGER GALLONS Set relay trigger with + and buttons. TIME indicates that relay will be energized for a specified period of time during regen only. To set by this, press NEXT. RELAY 1 POINT Set relay setpoint with + and buttons. 15 MIN This is the delay time period after regen starts that relay will initially energize. 0 indicates an immediate start. RELAY 1 DURATION 90:00 MIN Advance to Relay Trigger 2 Set relay duration with + and buttons. This is the duration of time, after relay setpoint, that relay will remain energized. NOTE: Can be all or any part of total regen time, but will turn off at end of regen. Set relay trigger with + and buttons. GALLONS indicates that relay will be energized after a specified number of gallons are expended in service position only. To set by this, press NEXT. RELAY 1 POINT Set relay setpoint with + and buttons. 25 GAL This is the gallons that will be expended before relay will initially energize. RELAY 1 DURATION Set relay duration with + and buttons. 0:30 MIN This is the duration of time, after relay setpoint, that relay will remain energized. Adjustable from 1 sec to 500 min. NOTE: Will shut off if a regen is initiated. Advance to Relay Trigger 2 continue to next page 11

Configuration Screens Accessed by pressing NEXT and simultaneously for three seconds. Once screen changes, press NEXT and simultaneously again for three seconds. cont d continued from previous page RELAY 1 TRIGGER REGEN GAL Set relay trigger with + and buttons. REGEN GALLONS indicates that relay will be energized after a specified number of gallons are expended during service and regen. To set by this, press NEXT. RELAY 1 POINT 25 Set relay setpoint with + and buttons. This is the gallons that will be expended before relay will initially energize. RELAY 1 DURATION 0:30 MIN Set relay duration with + and buttons. This is the duration of time, after relay setpoint, that relay will remain energized. Adjustable from 1 sec to 500 min. RELAY 1 TRIGGER ERROR Advance to Relay Trigger 2 Set relay trigger with + and buttons. ERROR indicates that relay will be energized while unit is in an error mode. To set by this, press NEXT. Advance to Relay Trigger 2 RELAY 1 TRIGGER Set relay trigger with + and buttons. FLOW indicates that relay will close whenever flow is detected by FLOW the control. To set by this, press NEXT. Advance to Relay Trigger 2 RELAY 1 TRIGGER PULSE Set relay trigger with + and buttons. PULSE indicates that relay will generate a dry-contact signal output. To set by this, press NEXT. RELAY 1 POINT Set relay setpoint with + and buttons. 1.00 PPG Set meter pulses per gallon (PPG). Adjustable from 0.10, 0.25, 0.50, 0.75, and 1.00 10.00 in 1 PPG increments. Advance to Relay Trigger 2 RELAY 2 TRIGGER OFF Set second relay trigger with + and buttons. If not using a relay, make sure OFF is selected and press NEXT. OFF indicates that no external devices are being used. (See first Relay Trigger for same options.) NOTE: Only press + button to set relay. Return to general display. 12

First Level History Screens Accessed by pressing + and simultaneously for three seconds. Returns to general display after 5 minutes. DAYS SINCE REGEN 5 Displays number of days since last regen. VOLUME SINCE REGEN 980 GAL Displays number of gallons since last regen. RESERVE FOR MON 320 GAL Displays reserve capacity. Use + and buttons to scroll through each day of the week to view calculated reserve capacity. USAGE WED R DAY 15 230 GAL Displays gallon usage history. Use + and buttons to scroll through past 90 days of water usage history. T1 and T2 usage for this day combined in this display (1.0T Mode Only). R indicates a regen has occurred that day. S indicates a step through manual regeneration. M indicates a manual regeneration. E indicates a valve error has occurred. WED 12-1 AM DAY 15 0 GAL Displays gallon usage by hour any time within last 90 days. Access by pressing + and buttons simultaneously for three seconds. Use + and buttons to scroll through each hour of the day. Back to usage screen Only appears on units set to 1.0T Mode. 1 3 DAYS 12:35 Displays tank transfer history. A B GAL 0.00 Use + and buttons to scroll through last 10 tank transfers. Viewed in 1.0T Mode only. 1 indicates most recent tank transfer. A indicates service flow transferring away from tank. B indicates service flow transferring to tank. 3 indicates days ago of transfer (99 day max) 0.00 indicates gallons used at time of transfer. Only appears when Proportional Mode is set to Regen or Both. Only appears on units equipped with MAV. PROP SALT SAVINGS 999 LBS 256 PROP WATER SAVINGS 999 GAL 1024 MAV 1 - FIRST CYC CCC TTT VVV Displays salt savings history. Use + and buttons to scroll through last 999 days to view salt savings when the Proportional Fill feature is active. Push and hold both the + and buttons to reset this display. Viewed only when Proportional Mode is set to Fill or Both. Displays water savings history. Use + and buttons to scroll through last 999 days to view salt savings when the Proportional Regen feature is active. Push and hold both the + and buttons to reset this display. Viewed only when Proportional Mode is set to Regen or Both. Displays MAV drive time history for an active MAV 1 output. Use + and buttons to select a MAV output. Pushing both + and buttons will reset this display. First = Average of the first three drive times measured for that MAV in that direction. Last = Last drive time measured for that MAV in that direction. Ave = Current average drive time calculated for that MAV in that direction. TTT = Relative MAV drive time measured (First/Last/Ave). CCC = Total number of cycles in/out for that MAV. VVV = Relative MAV drive voltage measured (First/Last/Ave). continue to next page 13

First Level History Screens Accessed by pressing + and simultaneously for three seconds. Returns to general display after 5 minutes. cont d continued from previous page MAX FLOW HISTORY MON GPM 12 Displays peak flow rate history. Use + and buttons to scroll through last 7 days to view peak flow rate for that day. TOTAL GALLONS 250 X1K Displays total gallons used since startup. X1K = 1,000 gallons TOTAL DAYS 970 Displays total days unit has been in service. TOTAL REGENS 190 Displays total regens since startup. Only appears on units equipped with chlorine generator option. REGEN 15 %BRINE 100 Displays brine concentration history. Use + and buttons to scroll through last 50 regenerations to view brine concentration. Units with multiple brine cycles only record the first one. BRINE DRAW TIME 1 VLT 4.6 15:00 MIN Displays voltage consumed and brine draw time. Use + and buttons to scroll through last 50 regens and view voltage consumed, along with time it took to draw brine from tank. BRINE ERRORS 2 Displays total number of times chlorinator detected an error, including low salt. Errors will be recorded from all brine cycles. Return to general display. 14

Second Level History Screens Accessed by pressing + and simultaneously for three seconds. Once screen changes, press + and simultaneously again for three seconds. Non-resettable history. SOFTWARE VERSION XXXxx Displays software version. TOTAL GALLONS 250 X1K Displays total gallons used since startup. TOTAL DAYS 970 Displays total days unit has been in service. TOTAL REGENS 190 Displays total regens since startup. BRINE ERRORS 2 Displays total number of times chlorinator detected an error, including low salt. Errors will be recorded from all brine cycles. ERROR LOG 1 101 Return to general display. Displays last ten valve errors that occurred. Scroll through with + and buttons. Error Code Description 101 UNABLE TO START: Valve not sensing valve movement with motor energized. 102 MOTOR STALLED: Valve unable to find next cycle position (stalled). 103 MOTOR RAN TOO LONG: Valve unable to find next cycle position. 104 VALVE HOMING: Valve unable to find Home position. 106 MAV 1 RAN TOO LONG: MAV 1 motor ran too long, unable to find proper park position. 107 MAV 1 STALLED: MAV 1 motor ran too short, unable to find proper park position (stalled). 109 INVALID MOTOR STATE: Control can no longer operate properly due to detection of an invalid motor state. 116 MAV 2 RAN TOO LONG: MAV 2 motor ran too long, unable to find proper park position. 117 MAV 2 STALLED: MAV 2 motor ran too short, stalled, unable to find proper park position. 201 INVALID REGEN STEP: Control can no longer operate properly due to detection of an invalid regeneration cycle step; internal software error. 204 LEAK DETECTED. 402 POWER DOWN MEMORY: Check sum error for operational data and status section of EEPROM memory specific type of memory failure. 403 PROGRAM MEMORY: Check sum error for programming section of EEPROM memory specific type of memory failure. 404 DIAGNOSTIC MEMORY: Check sum error for diagnostic section of EEPROM memory specific type of memory failure. 405 HISTORY MEMORY: Check sum error for history section of EEPROM memory specific type of memory failure. 406 CONTACT MEMORY: Check sum error for contact screen section of EEPROM memory specific type of memory failure. 407 STATUS RAM MEMORY FAILURE: Control can no longer operate properly due to corrupted data detected in the Operational Data and Status Section of RAM memory. Once generated, the Error Mode is not entered nor an error displayed, instead previously stored data (<6 hours old) is used to maintain control operation. 408 DIAGNOSTIC RAM MEMORY FAILURE: Control can no longer operate properly due to corrupted data detected in the Diagnostic Section of RAM memory. Once generated, the Error Mode is not entered nor an error displayed, instead previously stored data (<6 hours old) is used to maintain control operation. 410 CONFIG DOWNLOAD: Configurator file downloaded to the control was not originally uploaded from another control with the identical software revision. 15

1900 Prospect Court Appleton, WI 54914 Phone: 920-739-9401 Fax: 920-739-9406