Precast detailing outsourcing services Van Boxsel Engineering Pvt. Ltd. WBK Engineering Services Pvt. Ltd. 2 nd Floor, Plot No. 40 Sector 18 UdyogVihar Gurgaon 122001 India info@vanboxsel.in wbkengg@gmail.com www.vanboxsel.in
Introduction Van Boxsel Engineering Pvt. Ltd. India Our company is a structural engineering consultancy company based in Gurgaon, India. Van Boxsel Engineering Pvt. Ltd. India office was established in January 2005 and is a fully owned subsidiary and offshore division of the parent company Van Boxsel Engineering BV from the Netherlands. Van Boxsel Engineering Pvt. Ltd. India office operates exclusively as an engineering division for the parent company. Van Boxsel Engineering BV the Netherlands The parent company Van Boxsel Engineering BV from the Netherlands is an independent engineering consultancy firm mainly operating for the building industry in the Netherlands. Founded in 1969, the company has established itself as a recognized structural engineering firm with an extensive experience in design and detailing of reinforced concrete, precast concrete, steel and timber-frame building structures. For more information visit: www.vanboxsel.nl WBK Engineering Services Pvt. Ltd. India WBK Engineering Services Pvt. Ltd. India was established in the year 2009 to meet the rising demand in precast detailing outsourcing sevices. WBK operates as a precast design and detailing consultant and is providing services to international clients and clients in India. Collaborations Both our Indian companies VBE and WBK are operating from the same office in Gurgaon and they are constantly collaborating and exchanging knowledge and experiences related to precast design and detailing standards and outsourcing procedures. Precast detailing outsourcing services Our companies specialize in providing consultancy services in the field of structural design and detailing of precast concrete elements and precast concrete buildings. With a proven track record since the year 2005 we have completed a large number of precast projects with the highest quality standards. Precast detailing outsourcing services offered: Precast layout plan drawings and details Precast elevations Precast formwork drawings Reinforcement drawings Bar bending schedules Erection drawings and details Page 1
Advantages of outsourcing We are having a team of experienced and dedicated engineers and draughtsman, who are working out of a modern office in India. With a vast knowledge and experience in every aspect of precast design we can offer huge advantages to our clients in terms of quality services at a competitive price. Another benefit is the extra flexible capacity of resources that we can provide. Advantages of outsourcing: Substantial cost benefit. Increase capacity without investing. Faster turnaround time of work. Create flexibility and let client focus on core business. Improve competitiveness and efficiency Our core strength We are a reliable engineering firm with a European background and with an inhouse design team which is fully focused on delivering high quality precast design and detailing services. Our core strength: Independent consultancy firm with extensive precast design experience. In-house dedicated technical team. Capable to deliver high quality services related to every aspect of precast design. Proven track record for highly reputed precast manufacturers. Exclusive design partner to several precast manufacturers in Europe. We are actively involved in the domestic precast construction markets of the Netherlands and India. Office location and infrastructure Our company is operating out of a modern office with the latest technical infrastructure and power backup systems. The office is located in Gurgaon, which is a satellite city in the National Capital Region of India. The office is located near the expressway which is well connected to New Delhi and the international airport. Page 2
Team Since 2005 we have been building our in-house expert precast design team comprising of talented professionals. Our employees are the biggest asset of our company and they are the main driving force behind our growth. It is the sincerity and dedication of the employees which makes us capable of delivering with the highest degree of commitment. The team comprises of structural engineers and draughtsman who are vastly experienced in preparing precast drawings and design calculations and who have worked on a large number of precast projects throughout their career. Training It is our core objective to train and build our team to the highest degree of technical competence related to all the aspects of precast concrete design and detailing services. Therefore each and every employee is given a compulsory training during the induction phase and a constant up gradation through on job training pertaining to the new technologies and systems in the respective fields. For every client we prepare a customized training program. In this training program the team members will learn about the specific details, standards and working methods of the client. The team members are regularly visiting our clients precast plants in Europe and India for better understanding of the precast production processes and developing practical detailing solutions. Project procedure For every project one project manager shall be appointed. At the start the project manager shall analyze the received information, assign the team members and prepare the tentative project planning. All communications with the client shall be done by the project manager. To actually start the work the project manager shall organize a kick-off meeting together with the team members. In this meeting the team shall discuss the project documents, planning and deadlines. They shall also analyze the project and try to find out the initial problems (if any). All questions and remarks shall be send to the client in standard RFI format. After the drawings have been prepared they have to go through several internal checking phases. At the end of this checking procedure the project manager can approve the drawings and send them to the client. Page 3
Communication We understand the value of communication through our experience of operating as the offshore division of our parent company. We apply this experience to the projects of our international clients as well, with whom we remain in close communication throughout the span of the project. Our intention is to deliver the project not as an outsourced company but as an extended part of the clients project team. We achieve this by focusing on the following aspects: Exchange important information with our clients. Listen to our clients and discuss things to the point. Directly inform the client about problems in the project. Understand the difficulties that our clients experience. Organize frequent planning meetings. Use standard request for information (RFI) forms for questions. Communication can make or break a project. We use simple communication channels like: E-mail Instant messenger for direct interactions and reporting Video and teleconference through Skype software Quality control As technical service provider it is our foremost priority to ensure the highest level of quality to our clients. To accomplish this global standard we have in place our quality control process where multi level checking guarantees the screening required for zero error output. A standard protocol for the quality assurance is followed across the organization to infuse the commitment towards the excellence at all levels. Our quality control process has the following aspects: Drafting standards Work according to the unique specifications of the client Drafting handbook for every client Reference sample drawings and details CAD library Checking procedure Self check by draughtsperson Check by team leader (senior draughtsperson) Check by project manager Quality Improvement Program Minimize drafting errors Minimize technical mistakes Increase efficiency Quality meetings Group meetings to discuss common problems and mistakes Share important information Simplicity Keeping drawings and documentation plain and simple Providing clear dimensions and symbols on the drawings Detailing done to perfection Page 4
Precast concrete detailing services Our companies have been offering precast detailing outsourcing services to several leading precast manufacturers since the year 2005. Below an overview is given of the detailing services that we offer to our worldwide clients. Type of precast drawings: Formwork (mould) Reinforcement Details Plans and elevations Staircase plans + elevations Erection plans + details Erection elevations + details Anchor bolt plans + details Welded connection details Hollow core floor slab layout Hollow core detailing Bill of materials Type of precast elements: Walls / beams / columns Stairs and landings Balconies / galleries Sils / lintels / copings Floor slabs Hollow core slabs Brackets Façade elements Sandwich panels Foundation beams Cellars Terracing Type of precast buildings: Office buildings Apartment buildings School buildings Medical center Public buildings Industrial Residential Parking garages Civil structures Stadiums Page 5
Sample precast shop drawings Page 6
Sample precast shop drawings Page 7
Landmark precast projects the Netherlands Fitland Suytkade Location: Precast factory: Architect: Contractor: Year completed: Scope of work: Helmond, the Netherlands Bruil Prefab Beton, Weert Povse en Timmermans Architecten, Sittard Van Wijnen 2013 Shop drawings for precast columns, beams, walls, floor slabs, stairs and landings. 1007 precast Erection drawings for the precast elements together with hollow core floor slabs and steel structure. Lidl Huizen Location: Precast factory: Architect: Contractor: Year completed: Scope of work: Huizen, the Netherlands Oudenallen Beton, Geertruidenberg Verplancke Goethals Architecten Ingenieurs Van Kerckhoven Bouw, Kloosterzande 2009 Shop drawings for precast columns, beams, walls, stairs, façade elements and roof slabs. 902 precast Erection drawings for the complete precast structure. Page 8
Landmark precast projects the Netherlands ROC Amsterdam Location: Precast factory: Architect: Contractor: Year completed: Scope of work: Amsterdam, the Netherlands Oudenallen Beton, Geertruidenberg, Bruil Prefab Beton, Weert Ector Hoogstad Architects, Rotterdam Bruil Bouwbedrijf Ede BV 2012 Shop drawings for precast columns, beams, walls, floor slabs, stairs, landings, floor slabs and roof slabs. Total 1360 precast Erection drawings for the precast elements together with hollow core floor slabs and steel structure. Haagsche Zwaan Location: Precast factory: Architect: Contractor: Year completed: Scope of work: The Hague, the Netherlands Oudenallen Beton, Geertruidenberg ZZDP Architects, Amsterdam Visser & Smit Bouw, Papendrecht 2011 Shop drawings for precast columns, beams, walls, floor slabs, stairs and landings. Total 910 precast Erection drawings for the precast elements together with hollow core and steel structure. Page 9
Precast detailing projects Apex Mega Centre Location: Year completed: Scope of work: 2011 Preparation of shop drawings of precast elements - Precast wall panels - Precast columns - Precast beams - Precast staircase - Precast floor slabs Tawari Mews Location: Year completed: Scope of work: 2011 Preparation of shop drawings of precast concrete wall panels, staircase, balconies and floor slabs. Page 10
Precast design and detailing projects India Supertech Precast administrative office Location: Client: Architect: Contractor: Year completed: Scope of work: Greater Noida, India Supertech Precast Technologies Pvt. Ltd. Harish Tripathi & associates, New Delhi Supertech Precast Technologies Pvt. Ltd. 2013 - Structural analysis - Structural design and detailing - Structural drawings - Quantity estimation - Precast shop drawings - Precast erection drawings - Periodic site inspections Supertech Precast Hollow core plant Location: Client: Architect: Contractor: Year completed: Scope of work: Greater Noida, India Supertech Precast Technologies Pvt. Ltd. Harish Tripathi & Associates, New Delhi Supertech Precast Technologies Pvt. Ltd. 2012 - Structural design and detailing foundation - Structural design and detailing abutments - Structural drawings of foundation - Quantity estimation - Periodic site inspections Page 11
Major precast projects International Project Year Building type Project details / scope Bharat City phase 2 Jindal precast villa 67D Westlake outdoor courts Eden Assisted Living village Supertech Up Country villas Bharat City Phase 2 India Supertech Upcountry villas India Tauranga Substation Jindal Global city Villa 67D India Meadowbank Primary School Supertech Admin building India Topmaq Pavillion Drive DDA Delhi Precast housing India Eden Assisted Living village Westlake Girls School Supertech Precast plant India Tata Peenya India 2013 Residential township with precast construction. Structural analysis, design and detailing of precast structure and foundation. 2013 60 nos. precast villas Structural analysis, design and detailing of precast structure and foundation. 2012 Substation Detailing of precast concrete 2012 Precast villa Structural analysis, design and detailing of precast structure and foundation. 2012 School building Detailing of precast concrete wall panels and stairs. 2012 Office building Structural analysis, design and detailing of precast structure and foundation. 2012 Office building Detailing of precast concrete 2012 Mass Housing 40.000 precast houses 2012 Apartment building Old age home Pre bid design support to building contractor. Detailing of precast concrete 2012 Outdoor Courts Detailing of precast wall panels. 2012 Precast plant for hollow core slabs and precast wall panels 2012 Group housing project using precast building technology Structural design of foundation and abutments. Design of ancillary buildings. Pre bid design support to building contractor. Page 12
Major precast projects International Project Year Building type Project details / scope TATA Peenya Office Church str. Onehunga Lagoon House 2011 Office building Detailing of precast concrete wall panels. 2011 Villa Detailing of precast concrete CMG Electric Office Half Moon Bay Apex Mega Centre 2011 Office building Detailing of precast concrete 2011 Shopping Centre Detailing of precast concrete CMG Electric 2011 Warehouse and office building Detailing of precast concrete Office Buy Albert Road 2011 Office building Detailing of precast concrete Auckland Hospital car park Santushti Homes India 2011 Precast affordable housing Concept precast design. Auckland Hospital Car park Tawari Mews 2011 Car parking Detailing of precast concrete 2010 Apartment building Detailing of precast concrete Apex Mega Centre Pakuranga Substation Bert Henham Reserve 2010 Substation Detailing of precast concrete 2010 Changing Rooms Detailing of precast concrete Office Buy Albert Road Page 13
Major precast projects the Netherlands Project Year Building type Precast elements Fitland Suytkade Alfa College ROC Amsterdam Haagsche Zwaan Fitland Suytkade Helmond Lidl Huizen Grote Rivieren Sliedrecht CSG Calvijn Barendrecht Alfa College Groningen Mediapark Hilversum ROC Amsterdam Nieuwe Voorstad Paladijn Nijmegen Wagenerplein Tilburg Dudokhaken Amsterdam Haagsche Zwaan The Hague 2013 Wellness Centre Columns, beams, walls, stairs, landings, façade panels and parapet walls. 1007 precast 2012 Office building Columns, beams, walls, stairs, landings, façade panels and roof slabs. 902 precast 2012 Office building Columns, stairs, landings, walls and roof slabs. 400 precast 2012 School building Walls, beams and parapet walls. 236 precast 2012 School building Columns, walls, stairs and landings. 442 precast 2012 Office building Columns, beams, walls and parapet walls. 128 precast 2012 School building Columns, beams, stairs, landings, walls, lintels, floor slabs and roof slabs. 1360 precast 2011 Apartment building Columns, galleries, balconies, walls, stairs, landings and parapet walls. 849 precast 2011 Sports complex Columns, beams, walls and parapet walls. 128 precast 2011 Apartment building Precast columns, beams and lift walls. 516 precast 2011 Office building Columns, beams, walls, floor slabs, stairs and landings. 910 precast Paulinesymfonie Page 14
Major precast projects the Netherlands Project Year Building type Precast elements Vlietwijk Esprit De Biechten Paulinesymfonie Rijswijk Sancta Maria Zevenbergen Dataplace Alblasserdam Vlietwijk Voorschoten Unic Utrecht Esprit Amstelveen Varias College The Hague 2011 Apartment building Façade elements, columns, walls, beams, galleries, balconies, copings, stairs and landings. 2300 precast 2011 Health care building Columns, beams, walls, balconies, canopies. 91 precast 2011 Office building Columns, beams, walls, stairs and landings. 156 precast 2010 Apartment building Columns, stairs, landings, walls and roof slabs. 216 precast 2010 School building Columns, beams, stairs, landings, walls and steps. 263 precast 2010 Office building Columns, walls, parapet walls, stairs and landings. 250 precast 2009 School building Columns, beams, and walls. 126 precast Singelveste Varias College Pascal School Zaandam De Biechten 's-hertogenbosch Slotermeerhof Amsterdam Singelveste Breda De Manen Ede 2009 School building Columns, beams, walls, stairs and landings. 311 precast 2009 Apartment building Façade elements, galleries, balconies, stairs and landings. 1200 precast 2009 Apartment building Façade elements, galleries, balconies, stairs and landings. 1200 precast 2009 Office building Columns, beams, walls, floor slabs, stairs and landings. 200 precast 2009 Office building Columns, beams, walls, stairs and landings. 190 precast Page 15
Major precast projects the Netherlands Project Year Building type Precast elements Raakspoort ColignY Dura Vermeer Van Wijnen Zuid Park Lindenburg Wings Kantoor N19 Papendorp SG De Rede Terneuzen Hillfresh Barendrecht Raakspoort Haarlem ColignY Katwijk Brabantse Delta Breda Hoge School Leiden Dura Vermeer Cruquius Park Lindenburg Breda RMPI Barendrecht Coneco Alblasserdam Van Wijnen Zuid Waalwijk 2009 Office building Columns, beams, walls, floor slabs, stairs and landings. 221 precast 2009 School building columns, beams, walls, stairs and landings. 190 precast 2009 Industrial building columns, beams, walls, stairs and landings. 218 precast 2009 Office building Precast walls, stairs and landings. 440 precast 2009 Apartment building Precast walls, beams, columns, galleries, balconies, stairs and landings. 374 precast 2009 Office building Columns, beams, walls, façade elements and copings. 522 precast 2009 School building Columns, walls, façade 400 precast 2008 Office building Precast columns, beams, walls, stairs and landings. 209 precast 2008 Office building Precast columns, beams, walls, stairs and landings. 420 precast 2008 Health care building Precast columns, beams, walls, stairs and landings. 450 precast 2009 Office building Precast columns, beams, and walls. 300 precast 2008 Office building Precast columns, beams, walls, stairs and landings. 171 precast Page 16
Major precast projects the Netherlands Project Year Building type Precast elements Beeklaan Merford Wings Capelle a/d IJssel Eurobox Eindhoven Hoge Veen Leidschenveen Hendriks Oss PGGM Zeist 2008 Office building Precast columns, beams, walls, stairs and landings. 212 precast 2008 Office building Columns, beams, walls, canopies, stairs and landings. 400 precast 2008 Apartment building Precast walls, beams and lintel beams. 705 precast 2008 Office building Precast columns, beams, walls, stairs and landings. 241 precast 2008 Apartment building Stairs and landings. 108 precast elements Dolium Beeklaan The Hague Merford Gorinchem 2008 Apartment building Façade elements, balconies, galleries, walls, columns, stairs and landings. 527 precast 2008 Office building Walls, columns and beams. 177 precast Berg Toys Ede 2008 Office building Walls, columns and beams. 139 precast Ronald MC Donald Dolium Eersel Panorama Ridderkerk Ronald Mc Donald Rotterdam 2008 Apartment buildings Health care centre Galleries, balconies, stairs, landings and façade 288 precast 2008 Apartment building Walls, columns, balconies, stairs and landings. 322 precast 2007 Care centre Walls, stairs and landings. 150 precast elements Panorama Page 17
Major precast projects the Netherlands Project Year Building type Precast elements De Mare Eindhoven 2007 Apartment building Balconies and walls. 185 precast Munnikenheide College Wijnhaeve Cultureel Educatief Centrum De Meent Munnikenheide Etten-Leur Claus en Kaan IJburg Amsterdam GGD Breda Sanquin Amsterdam Wijnhaeve Rotterdam Cultureel Educatief centre Langedijk Raaks P2 Haarlem Zorgkavel Berkel-Rodenrijs De Meent Papendrecht Grasrijk Eindhoven 2007 School building Columns, beams, walls, floor slabs, stairs and landings. 1230 precast 2007 Office building Precast walls, stairs and pavement slabs. 200 precast 2007 Office building Columns, beams, walls, stairs and landings. 300 precast 2007 Medical Centre Precast walls, columns, stairs and landings. 410 precast elements 2007 Apartment building Walls, columns, galleries, stairs and landings. 461 precast 2007 School building Cultural centre Walls, columns, beams, stairs and landings. 521 precast elements 2006 Parking garage Walls, columns, beams, stairs and landings. 404 precast elements 2006 Apartment building Hospital 2006 Shopping complex Apartment building Walls, beams, columns, galleries, balconies, brackets, stairs and landings. 1100 precast elements Galleries, balconies, stairs, landings, beams and brackets. 760 precast elements 2006 Apartment building Façade elements, stairs, landings, balconies and walls. 1422 precast elements Page 18
Contact information Van Boxsel Engineering Pvt. Ltd. 2nd floor, plot no. 40 Sector 18, Udyog Vihar Gurgaon - 122001 Haryana, India Tel: +91-124-4304580 E-mail: info@vanboxsel.in Web: www.vanboxsel.in WBK Engineering Services Pvt. Ltd. 2nd floor, plot no. 40 Sector 18, Udyog Vihar Gurgaon - 122001 Haryana, India Tel: +91-124-4304580 E-mail: wbkengg@gmail.com GURGAON Page 19