Introduction FRIGERIO ETTORE spa Lecco (Italy) Rev.09 1 / 19
HISTORY Frigerio Ettore S.p.A. is a family run company founded in 1948 with a strong presence in the European metal working market. Frigerio Ettore s core business includes cold metal sheet stamping and deep drawing combined with welding, assembling and industrial washing, focusing on customers in the Automotive industry. All tools are built in house, allowing us to supply our customers with complex assembled products guaranteeing quality and flexible service. In 1992 we were awarded ISO 9001 certification and we subsequently achieved ISO TS 16949. Our production processes are in compliance with the high standards set by "ICIM" (Institute for Industrial Certification for Mechanical Workings). To generate value and promptly develop optimal solutions, we encourage a Co Engineering and Co Management collaboration with the customer. FRIGERIO ETTORE SpA Via Risorgimento, 9 23900 Lecco ITALY Rev.09 1/2 270813 2 / 19
LOCATION Our headquarters and production plant are located in Lecco about 50 km from Milan. FRIGERIO ETTORE SpA Via Risorgimento, 9 23900 Lecco ITALY Rev.09 1/2 270813 3 / 19
PROJECT DEVELOPMENT Feasibility / Process Prototype phase Deep drawing simulation Engineering tools Realisation of the stamping and assembly tools Off-toll parts PPAP PRODUCTION 3D Project FRIGERIO ETTORE SpA Via Risorgimento, 9 23900 Lecco ITALY Rev.09 1/2 270813 4 / 19
QUALITY Customer satisfaction is the primary aim of Frigerio Ettore. The company has been working hard to achieve and maintain high standards in terms of quality, service, flexibility and pricing. This has been achieved through the implementation of: aquality PROCESS HANDBOOK aquality CONTROL SYSTEM apermanent STAFF TRAINING PROGRAM astreamlined ORGANISATION AND STRUCTURE apull CUSTOMER DRIVEN SYSTEM (internally developed). Our Quality department has a metrological room with controlled temperature. All our gauges are subject to internal periodical tests in conjunction with SIT approved laboratories that certify both their performance and precision. FRIGERIO ETTORE SpA Via Risorgimento, 9 23900 Lecco ITALY Rev.09 1/2 270813 5 / 19
FIELDS OF ACTIVITY FRIGERIO ETTORE SpA Via Risorgimento, 9 23900 Lecco ITALY Rev.09 1/2 270813 6 / 19
BUSINESS REVENUES Million 8.4 5.7 6.9 8.1 8.2 8.5 2008 2009 2010 2011 * 85% of volumes indicated are related to exports. 2012 2013 FRIGERIO ETTORE SpA Via Risorgimento, 9 23900 Lecco ITALY Rev.09 1/2 270813 7 / 19
OUR CUSTOMERS Austria Germany Poland Switzerland Germany Italy Spain France Germany Turkey Romania Mexico Italy France Poland General Electric Italy Gruppo Cornaglia Italy Fritzmeier Germany Germany Turkey Italy Italy Italy Italy FRIGERIO ETTORE SpA Via Risorgimento, 9 23900 Lecco ITALY Rev.09 1/2 270813 8 / 19
OUR PRODUCTS IN STEEL MATERIAL Process : Progressive Tool Raw material : S355MC Process: Transfert Tool Raw material : DX56GZ140 Process : Transfert Tool Raw material : DC04 Process : Transfert Tool Raw material : S420MC FRIGERIO ETTORE SpA Via Risorgimento, 9 23900 Lecco ITALY Rev.09 1/2 270813 9 / 19
OUR PRODUCTS IN STEEL MATERIAL Process : Transfert Tool Raw material : DC04 Process : Progressive Tool Raw material : DC04 Process : Transfert Tool Raw material : S355MC Process: Progressive Tool Raw material : DC04 Process: Transfert Tool Raw material : S355MC FRIGERIO ETTORE SpA Via Risorgimento, 9 23900 Lecco ITALY Rev.09 1/2 270813 10 / 19
OUR PRODUCTS IN STAINLESS STEEL MATERIAL Process : Transfert Tool Raw material : AISI 439 Process : Transfert Tool Raw material : AISI 439 Process : Transfert Tool Raw material : AISI 304 Process : Transfert Tool Raw material : AISI 304 FRIGERIO ETTORE SpA Via Risorgimento, 9 23900 Lecco ITALY Rev.09 1/2 270813 11 / 19
OUR PRODUCTS ASSEMBLY POSSIBILITIES Mig welding + Spot welding Joining without welding mechanical fitting with interference Projection and Spot welding FRIGERIO ETTORE SpA Via Risorgimento, 9 23900 Lecco ITALY Rev.09 1/2 270813 12 / 19
OUR PRODUCTS ASSEMBLY POSSIBILITIES Projection Pin welding Assembly Tox points and spot welding Assembly with Plastic parts Tox technology FRIGERIO ETTORE SpA Via Risorgimento, 9 23900 Lecco ITALY Rev.09 1/2 270813 / 19
PRODUCTIVE STAMPING TOOLS Automatic presses for stamping from coil from 100 Tons to 500 Tons Hydraulic and mechanical presses for Manual stamping from 30 Tons to 400 Tons FRIGERIO ETTORE SpA Via Risorgimento, 9 23900 Lecco ITALY Rev.09 1/2 270813 14 / 19
PRODUCTIVE ASSEMBLY TOOLS Automatic assembly by spot welding Automatic Assembly of small parts Assembly by robot mig welding REIS Automatic Assembly of small parts FRIGERIO ETTORE SpA Via Risorgimento, 9 23900 Lecco ITALY Rev.09 1/2 270813 15 / 19
SPECIFIC CONTROLLING TOOLS Automatic machinery for vacuum tightness testing Automatic machine for screw torsion testing FRIGERIO ETTORE SpA Via Risorgimento, 9 23900 Lecco ITALY Rev.09 1/2 270813 16 / 19
SURFACE TREATMENTS In order to supply to our customers a final product, Frigerio Ettore SpA is equipped with its own industrial washing and barrelling machineries. Thank to the cooperation with qualified suppliers the following surface treatments are also available: Galvanization Heating Cataphoresis painting KTL Powder coating Zinc Nickel FRIGERIO ETTORE SpA Via Risorgimento, 9 23900 Lecco ITALY Rev.09 1/2 270813 17 / 19
PACKAGING / DELIVERY According to the request of the customers we can deliver the goods in different packaging : Metal box (returnable) Plastic box (returnable) Carton box (one way) FRIGERIO ETTORE SpA Via Risorgimento, 9 23900 Lecco ITALY Rev.09 1/2 270813 18 / 19
Thank you for your attention! FRIGERIO ETTORE SpA Via Risorgimento, 9 23900 Lecco ITALY Rev.09 1/2 270813 19 / 19