TOTAL PACKAGE REELS, DRUMS AND ANCILLARIES
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1 TOTAL PACKAGE REELS, DRUMS AND ANCILLARIES
2 HEARL HEATON ABS Plastic Flanged Process Reels HEARL HEATON, with over 40 years of experience, is the recognised leader in the design and manufacture of ABS (plastic flanged) high-speed process reels for the wire, cable, telecommunication and fibre optic industries. We GUARANTEE the quality and high specification of our reels. This is achieved by the use of certified materials, which include a special grade of virgin ABS for our flanges, specially selected to give maximum strength without brittleness. The remaining parts are manufactured in our automated machinery to produce an accurate and precise reel. Hearl Heaton has developed its products with both machine manufacturers and customers. This collaboration has ensured that our reels meet the high standard required for modern production to obtain optimal speeds and maximize output. Reels for Telecommunication & Data Transmission Cable Our range of products includes flanges from diameter 350mm to 1,000mm manufactured either to customer specification or to DIN standards and suitable for extrusion speeds up to 2500m/min. We also have the option to use alternative materials for component parts such as stainless steel, aluminium and engineering plastics. 1000mm ø process ABS reels, seen at the end of the stranding line. The product is data telecommunication cable Reels for Optical Fibre Tubing Diameters from 250mm to 1,000mm manufactured either to customer specification or to DIN standard. We also have the option to use alternative materials for component parts such as stainless steel, aluminium and engineering plastics. Various design features allow access to the inner end of the optical fibre tube for test purposes. 500mm ø process ABS reels. The product is single core for telecommunication cable 630mm ø process reels with coloured ABS flanges used in pay off machine. The product is fibre optic tubing 1000mm ø ABS fibre optic reel with flange groove which allows the testing of the product on the reel 450mm ø ABS fibre optic reel with flange groove, nylon bushes, aluminium barrel and hardware
3 Steel Process Reels We design and manufacture a full range of reels for all take up and pay off applications with flange diameters from 200mm to 1250mm. Incorporating curled, straight and fabricated flanged constructions we can manufacture to either DIN 46395/46397 standard or to customer specific requirements, including a multitude of finishes. BP 630mm ø Bundle Packer with 127mm bore to Din dynamically balanced ISO 1940, G16 BP 630 ø with 127mm bore to Din dynamically balanced ISO 1940, G16 FB 630mm ø to Din FB 800mm ø with continuous bore SF 1000mm with un machined coiling surfaces Steel Shipping Reels SF 500mm ø (SKET) with Machined coiling surfaces and special bore arrangement Ranging from 300 to 1250mm, our reels can be designed and manufactured for single or multi-trip purposes. We offer a number of finishes from a simple self-finish to a multitude of painted finishes (including Q.D enamel, Epoxy and Powder Coating). Shipping Reels ready for Surface Treatment Painted Shipping Reels SR 760mm ø with 8 fingers SR 760mm ø with 12 fingers SR 740mm ø for steel bands SR 760mm ø without pressing for fragile production
4 Steel Process Drums We design and manufacture a full range of process drums for all take up, linear process and drumtwist applications, with flange diameters from 1000mm to 6000mm. The drums are designed in house to suit the customers bespoke requirements, taking into consideration application, lifting method, surface finish and any size constraints imposed by the customer s machinery. Flat Sided drum 1.8m ø Statical Balanced Decombe Drum Twister 2.5m ø Flat Sided Twister 2.5m ø 5 Flat Sided Drums 3.3m ø 1.8m ø Decombe Drum during the galvanising process Galvanised Flat Sided Drum 2.5m ø Steel Shipping Drums Drum Flat Sided 2.5m ø Our in house team design and manufacture a wide range of shipping drums that are tailored to suit the customers individual requirements. The drums range in size from 1000mm to 9200mm and can be designed in accordance with Offshore Standards, complete with calculations and if necessary DNV (or similar) approval. Galvanised Drum 3.0m ø with ramp & compartment Galvanised Decombe Drum 1.8m ø Drum Flat Sided 2.6m ø Drum Flat Sided 2.0m ø Drum Flat Sided 2.6m ø
5 Ancillaries We design and manufacture to customer requirements a full range of ancillary products. Shipping Formers Stator Packs In Process Formers Lifting Beams In house pallet for storage and transport In house pallet for reel storage Equipment for the Offshore Industry Pentre Group specializes in the manufacture and design of bespoke steel drums for the offshore industry. Suitable for such products as steel wire ropes, synthetic ropes, umbilical cables and flow lines. These drums are designed to suit customer requirements: transportation; installation; longterm storage; etc.. The 5.5m ø shipping drum being lifted is intended for use with the Coflexip Drive System. All 3 shipping drums are designed for umbilical cables in offshore applications Offshore transportation drums 6.0m ø for a load of 50 tonnes 6.1 ø shipping drum designed for a load of 157 tonnes 6.1m ø shipping drum with a skeletal ramp, designed for a load of 115 tonnes Offshore lifting beam designed with a SWL of 140 tonnes 4.6m ø offshore transportation drums, on offshore cradles, designed to carry 110 tonnes
6 Timber, Plywood, Hardboard and Cardboard Reels Timber Drums Ranging from 650mm to 2400mm Lightweight Plywood Drums Ranging from 300mm to 1500mm Metal Stamping Reels Beaded Metal Cylinder Reels Hubbed Cylinder Reels These reels can be printed with company name and logo Pentre s production line
7 Wholly Moulded Plastic Reels Our Cylindrical Spools are manufactured as standard in black reprocessed ABS (Acrylonitrile Butadiene Styrene). Our Large Pakspools are manufactured in High Impact Polystyrene Black (HIPs). Cylindrical Barrelled Delivery Spools IEC Large Pakspools Our Pakspools and Welding Wire Reels are generally manufactured in high impact polystyrene (black colour), although for more arduous applications, the reels can be manufactured from black ABS (Acrylonitrile Butadiene Styrene). For Multi Purpose Applications PAKSPOOLS For Co 2 & Argon Welding Wires Din 8559 Welding Wire Reels
8 INTERNATIONAL SALES OFFICES Languages Spoken Hearl Heaton - Leigh - UK Tel: +44 (0) Fax: +44 (0) [email protected] Pentre Steel Drums - St Helens - UK Tel: +44 (0) Fax: +44 (0) [email protected] Pentre Packaging - Leigh - UK Tel: +44 (0) Fax: +44 (0) [email protected] Pentre Plastic Reels (previously Industrial Reels) - Leigh - UK Tel: +44 (0) Fax: +44 (0) [email protected] TG Trade - Copenhagen - Denmark Tel: Fax: [email protected] Pentre Büro Deutschland - Steinach - Germany Tel: Fax: [email protected] Pentre France La Tranclière France Tel : Fax: [email protected] J.J.Lowe Associates Inc - Beverly, MA - USA Tel: Fax: [email protected]
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