Member of Boccard Entreprises Venezuela Kilómetro 3 1/2 Vía Perija - Zona Industrial - Maracaibo - Zulia - Venezuela Tel : (58)-0261-737-99-94/95 Fax : (58)-0261-737-99-96 E.Mail : prefaboc@telcel.net.ve
CONTENTS 1. GENERAL INFORMATION 2 1.1. Generalities..2 1.2. Persons to contact...2 1. 3. Bank references...2 1. 4. Main activities.3 2. COMPANY RESOURCES 3 2. 1. Engineering.3 2. 2. Fabrication and welding resources...4 2. 3. Quality assurance 6 2. 4. Hygiene and safety..6 2. 5. Project data processing..6 2. 6. Fabrication shops 7 2. 7. Our experience 7 PROJECTS LIST 8 CERTIFICATIONS..11 CLIENTS 14 COMMERCIAL REFERENCES 16 WORKSHOPS...23 TYPICAL FABRICATIONS 31 Prefaboc C.A. 07/02 1
1.- GENERAL INFORMATION 1. 1. GENERALITIES Trade name: PREFABOC. C. A. Member of Boccard Entreprises Group Address: Kilometro 3 ½ vía Perijá Maracaibo -Venezuela Phone Number: (0261) 737 99 93 / 94 / 95 Fax: (0261) 737 99 96 E-mail: prefaboc@telcel.net.ve; decastro@telcel.net.ve Financial Capital: 1.300.000.000,00 Bs Personnel Average: 250 workers N OCEI: 1202015070309466 (See annex) N R. I. F: J - 07030946-6 N N.I.T: 0025142810 ASME Certification Number: 28. 253 «PP» (See annex) ASME Certification Number: 28. 254 and 32.386 «U» (See annex) 1.2. PERSONS TO CONTACT Mr. Edouard de Castro Mr. Eduardo Badell Mr. Oswaldo Gonzalez Mss. America Black President Production Manager Commercial Representative Managing Director Oriente zone 1. 3. BANK REFERENCES BANCO DEL CARIBE CITIBANK BANCO DE VENEZUELA Calle 98 C.C. Caribe Zulia, Maracaibo Av. 5 de Julio. Maracaibo Circ. 2, Maracaibo Prefaboc C.A. 07/02 2
1. 4. MAIN ACTIVITIES. 1. 4. 1. Engineering, procurement, prefabrication and assembly of industrial piping, pressure vessels and steel structures to : Oil refinery; Chemical industry; Pharmaceutical industry; Iron and steel industry; Construction, building industry. 1. 4. 2. "Turn key" Modular processing lines for the food industry. Milk processing; Fruit juice processing ( pulp, concentrated,..); Distillery; Brewery; Sugar refinery. 1. 4. 3 Shut down of plant for maintenance of all industries mentioned above. 2.- COMPANY RESOURCES. 2. 1. ENGINEERING. 2. 1. 1. Drafting & Design department. The Company actually has: 1 Engineering Manager; 3 Planners, schemers; 3 Draftsmen; 4 Engineers (partial time); 5 Technical assistants (technical agreement with BOCCARD France). 2. 1. 2. Software Library. The Company maintains a software collection for design and calculations in the following activities: Pressure Vessels Fabrication: COMPESS Software (ASME code). : Bending calculations Software; VISO software (isometrics). Prefaboc C.A. 07/02 3
Metallic Structures: P3D Software; COSMOS Software. Supports: P3D Software; COSMOS Software. 2. 2. FABRICATION AND WELDING RESOURCES. 2. 2. 1. Welding. 2. 2. 1. 1. Welding procedures. Welding procedures are qualified in accordance with the ASME Code Section IX and reviewed by Authorized Inspection Companies like LLOYD'S REGISTER or HARTFORD STEAM BOILER. Among these we have: Carbon steel; Stainless steel; Alloy steel for high temperature; Alloy steel for low temperature; Non-ferrous alloy (Monel, Incoloy, etc.); Aluminum. 2. 2. 1. 2. Material and equipments. 5 Automatic welding equipment (GMAW/SAW); 5 Automatic flame cutting; 90 Welding machines (300 amp.); 50 GTAW equipments; 3 Semi-automatic machines (GMAW); 4 Plasma cutting machines (up to 1.5"); 12 fuel welding machines. 1 Automatic cutting and beveling machine (non ferrous materials) Prefaboc C.A. 07/02 4
2. 2. 2. Heat treatment / Ovens. 2. 2. 3. Lifting. 3 Ovens for electrodes (500 F); 30 Portables Ovens to maintain the electrodes to 80 C; 2 Heat Treatment equipment, Cooperheat for PWHT, shop or field, (up to 2000 F). 1 Furnace 15m x 5m x 5m (20 Millions BTU) 04 cranes 18 tons capacity 01 crane 15 tons capacity 02 forklifts 6 tons capacity 01 forklifts 3 tons capacity 04 travel crane 5 tons capacity / 14 m. 01 rail crane 16 tons cap. / 14 m 2. 2. 4. Transportation 01 Truck 750 "CHEVROLET" (10 tons capacity); 01 Truck "INTERNATIONAL" (30 tons capacity); 6 Pick up; 10 Automobiles. 2. 2. 5. Painting. 1 Sandblasting and airless painting equipment; 1 Compressor 250 CFM "ATLAS COPCO". 1 Paint yard 50 000 sq. Meters (with blasting under roof) 2. 2. 6. Shop material. 2 Pumps for hydrostatic test; 30 Hoisting; 3 Magnetic drills; 3 Automatic flame cutting; 50 Industrial grinders; 2 Threading machine "RIGID"; 1 Compressor; 3 Hydraulic bending for piping up to 4"; 2 Shear Stamping press Pricking; Prefaboc C.A. 07/02 5
35 Flame cutting equipment; 2 Semi automatic flame cutting equipment's. 2. 2. 7. Inspection / Control. 2 Densimeters; 2 Radiographic films viewers; 3 Hardness test equipment's; 3 Paint thickness equipment's; 4 Dimensional control equipment's; 2 Alloy steel analyzer (PMI TEXAS NUCLEAR 9266; NITON); 1 Magnetic yoke for MP inspection; 1 surface profile gauge. 2. 3. QUALITY ASSURANCE All fabrication submitted to Quality Assurance are treated in accordance with the procedures and specifications listing in our QA / QC Manual. Our organization allows to verify on each fabrication stage (Engineering, Purchasing, Fabrication, Control) the correct development of operations. Our QC department has one Level III, one Level II and several qualified inspectors in accordance with ASNT TC 1A requirements. The QC department reports directly to the President and/or the Managing Director of the company. A computerized system permits to easy tracking of the different activities for fabrication and inspection. The ASME with certificates U and/or P P have accredited our Company for Code fabrications. 2. 4. HYGIENE AND SAFETY The Company has developed an «Hygiene and Safety Manual» which is systematically distributed to all foremen. The Hygiene and Safety supervisor insures that all established procedures are followed in each activity. 2. 5. PROJECT DATA PROCESSING Our Company has developed a computerized system (Software Boctrack) improving the reliability and the quality of fabrications, through rigorous follow up and better planning management. This system also increases communications with our customers. This follow up permits to obtain a detailed development report of all work carried out. Software BOCTRACK is divided into 8 (eight) mains parts as follow: Prefaboc C.A. 07/02 6
Reception and data processing supplied by buyer; Schedule of forecasting isometrics issued; Management of drawing received (numbers and revisions); Fabrication Planning; Material Control and Material Take off; Fabrication follow-up (progress); Welding follow-up and Inspection progress; Fabrication dossier. 2. 5. 1. Computer material Hardware 15 Computers PC Pentium; 2 Laser printer; 6 Bubble jet color printer (BJC 4000); 1 Scanner. 1 Net work system 2. 6. FABRICATION SHOPS Designation Maracaibo Km. 3 ½ shop Maracaibo Km. 6 shop Barcelona shop Total Shop area (SqM) 1.000 2.500 2.100 5.600 Cover storage area (SqM) 250 350 400 1.000 Open storage area (SqM) 3.500 17.000 14.000 34.500 Production capacity (ton./month) 120 370 210 700 Production capacity (W.U./month) 2.200 6.500 3.750 12.450 Production capacity 450 1.500 600 2.550 (Spools./month) Man-hours/month capacity 11.000 32.500 17.500 61.000 W.U = Weld Unit = equivalent production to a 6" std. Capacities are "single shift". 2. 7. OUR EXPERIENCE. See following list of projects. Prefaboc C.A. 07/02 7
Project Destination Scope Client Engineering Initiated/end CRIOGENICO DE ORIENTE MTBE BTX OLEFINAS OLEFINAS OLEFINAS II VINILOS ACCOGAS CRAY ACCRO 1 PARC SUAY Jose (Anzoategui) Jose (Anzoategui) El Palito (Falcon) El Tablazo (Zulia) El Tablazo (Zulia) El Tablazo (Zulia) El Tablazo (Zulia) Jusepin (Monagas) Amuay (Falcon) Sta. Barbara (Monagas) Cardon (Falcon) Amuay (Falcon) Prefabrication Prefabrication Prefabrication MENEVEN SUPER OCTANOS CORPOVEN PROJECTS LIST Amount US$ Weight (Tons) Men hours x1000 % Shop % Field Personal Material Inspection Comment Brown & Root Vepica 09-83/12-84 1.500.000 1.400 150 100-150 AC, AI ACBT 10 & 100% RX Snanprogetti Tecnoconsult 08-89/09-90 1.000.000 800 80 100-60 AC, AI, AA 5 & 100% RX Joint venture con Z y P Cliente: Z y P Kellogg Inelectra 08-89/04-90 800.000 670 97 100-70 AC, AI, AA 10 & 100% Cliente: C.K.I Prefabrication PEQUIVEN Linde/ Marshall 04-90/06-91 1.300.000 850 160 100-75 AC, AI, AA 20 & 100% RX Coil, jump & cross over piping furnaces PEQUIVEN Selas Kirchner 05-90/02-91 1.000.000 360 40 100-40 AC, AI, AAAT Incoloy 100% RX, LP Prefabrication PEQUIVEN Kellogg Inelectra 11-90/11-91 1.000.000 650 120 100-65 AC, AI, AA 5 & 100% RX Prefabrication PEQUIVEN Uhde Tecnoconsult 12-90/08-91 500.000 300 50 100-40 AC, AI 25% RX Prefabrication CORPOVEN Inelectra 03-92/06-93 500.000 400 40 100-50 AC, AABT 5 & 100 % RX Prefabrication LAGOVEN Tecnofluor 03-92/06-93 2.500.000 1000 110 100-110 AC, AI, AA P4 y P5 Prefabrication CORPOVEN Technip Inelectra DIT Harris Prefabrication MARAVEN Bechtel/Jantesa DIT Harris 09-92/12-93 5.000.000 2500 80 T 450 C 25 75 70 T 450 C AC, ACBT, AI 5 & 100 % RX 5 & 100% RX 01-94/02-95 3.250.000 1000 250 100-150 AC 10 & 100% RX Jacket Prefabrication LAGOVEN Technofluor 01-94/02-95 600.000 300 50 100-40 AC, AI 10 & 100% RX Cliente: CVA Cliente: CVA Cliente: CKI Cliente: CTV Cliente: Den Spie Soportes 80 ton Consorcio DSP (Den Spie- Prefaboc) - - Prefaboc C.A. 07/02 8
Project Destination Scope Client Engineering Initiated/end ACCRO 2 SUPERMETANOL ROCKFORD DIESEL PLANT PEDERNALES COT Sta. Barbara (Monagas) Jose (Anzoategui) Kingstown (Jamaica) Pedernales (Guiria) El Tejero (Monagas) Prefabrication Assemble Prefabrication Pressure Vessels Prefabrication CORPOVEN SUPER METANOL HAMON INDUSTRIES BRITISH PETROLEUM Technip Inelectra DIT Harris Snamprogetti/ Tecnoconsult PROJECTS LIST Amount US$ Weigh t (Tons) 05-94/09-95 5.000.000 2500 Men hours x1000 % Shop 80 T 450 C 25 75 % Field Personal Material Inspection Comment 70 T 450 C AC, ACBT, AI 07-95/01-96 300.000 150 50 100-40 AC, ACBT, AI Hamon Industries 08-95/11-95 65.000 12 50 100-15 AC Tecnoconsult 01-96/03-96 200.000 70 10 100-50 AC Prefabrication CORPOVEN Vepica 11-95/08/96 100.000 130 20 100-40 AC, AI 5 & 100 % RX 5 & 100% RX P.H. 10% RX 100% RX 5 & 100% RX Consorcio DSP (Den Spie- Prefaboc) Cliente: Costa Norte Formiconi +Soportes Stamp U ASME Suministro de Material Cliente: Den Spie PIGAP REACTIVACION CAMPOS MARGINALES PLANTA DE HIDROGENO SUPERMETANOL TAECJ ALBACORA FIELD DEVELOPMENT CAMPO BOSCAN H.P EL FURRIAL Punta de Mata (Monagas) Prefabrication CORPOVEN Vepica 11-95/08-96 120.000 165 25 100-40 AC, AI Casigua (Zulia) Boilers TECPETROL Tecpetrol 06-96/08-96 100.000 20 7 100-30 AC Amuay (Falcon) Jose (Anzoategui) Jose (Anzoategui) Angra Dos Reís (Brasil) Campo Boscan El Furrial Prefabrication LAGOVEN Foster Wheeler 07-96/10-96 200.000 150 14 100-40 AC 5 100% RX Cliente: Distral Térmica 100% RX - P.H. 5% RX - Catalytic tube reparation SUPER METANOL Supermetanol 09-96/11-96 10.000 100 - INCOLOY 100 % RX P.H 3500 Psi P.N 380 Psi Structures Leaders CORPOVEN Inelectra 09-96/12-96 220.000 200 40 100-35 AC - Manifold 100% RX PETROBRAS Sofec 02-97/05-97 1.250.000 300 40 100-50 AC 100% PWHT Skids P.H 5500 Psi Pressure Vessels Inelectra (U Stamp) CHEVRON & 09-97/03-98 250.000 75 15 100-25 AC Spot RX Cosa Prefabrication WILPRO Black and Veatch Otepi 01-98/03-98 500.000 250 25 100-55 AC & Inox. Spot & 100% RX - Cliente: Costa Norte Llave en Mano Cliente Formiconi Prefaboc C.A. 07/02 9
Project Destination Scope Client Engineering Initiated/end PROFALCA VEHOP Punto Fijo Jose PROJECTS LIST Amount US$ Weight (Tons) Men hours x1000 % Shop % Field Personal Material Inspection Comment prefabrication PROFALCA Inelectra 06-98/09-98 400.000 280 28 100-55 AC & LT Spot & 20% RX Prefabrication PETROZUATA Contrina 03-99/02-00 9.000.000 3059 450 100-275 CS,SS, Alloy Spot &100% RX Pintura Rack 75.000 M2 SINCOR PIGAP II Jose El Tejero 5% ; 10% Prefabrication SINCOR Contrina 02-00/01-01 8.000.000 3800 350 100-290 CS 20% ; 100% Prefabrication WILPRO ABB Randall 08-00/10-00 400.000 300 20 100-50 CS 5%-100% PWHT en 1200 T HAMACA Jose Prefabrication Ameriven Grupo Alvica 12-01/06-03 12.000.000 4.900 425 100-325 CS, SS, Alloy 5%, 20%, 100% PWHT en 1.500 T HAMACA Jose Prefabrication Ameriven Baker Yanes 12-02 300.000 250 16 100-75 CS, SS, 5%, 20%, 100% CAMPO BOSCAN Campo Boscan Pressure Vessels Chevron Inelectra 06-02/03-03 120.000 N/A 12 100-20 CS 100% Scrubbers HAMACA Maturin Pressure Vessels B.J services TD Williamson 12-02/05-03 110.000 N/A 5 100-6 CS 100% Pig launchers Prefaboc C.A. 07/02 10
Certifications Prefaboc C.A. 07/02 11
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Clients Prefaboc C.A. 07/02 14
THEY HAVE SHOWN CONFIDENCE IN US Contrina (s) Prefaboc C.A. 07/02 15
Commercial References Prefaboc C.A. 07/02 16
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Workshops Prefaboc C.A. 07/02 23
Characteristics - Shop area : 2.500 SqM - Cover storage area : 350 SqM - Open storage area : 17.000 SqM - Production capacity ( T/Month ) : 370 - Production capacity ( WU/Month ) : 6.500 - Production capacity ( Spools/Month ) : 1.500 - Man-hours/Month capacity : 32.500 - Heat treatment furnace Maracaibo Km.6 Shop Prefaboc C.A. 07/02 24
Characteristics - Shop area : 1.000 SqM - Cover storage area : 250 SqM - Open storage area : 3.500 SqM - Production capacity ( T/Month ) : 120 - Production capacity ( WU/Month ) : 2.200 - Production capacity ( Spools/Month ) : 450 - Man-hours/Month capacity : 11.000 Maracaibo Km. 3 1/2 Shop Prefaboc C.A. 07/02 25
Carbon Steel bay Characteristics - Shop area : 2.100 SqM - Cover storage area : 400 SqM - Open storage area : 14.000 SqM - Production capacity ( T/Month ) : 210 - Production capacity ( WU/Month ) : 3.750 - Production capacity ( Spools/Month ) : 600 - Man-hours/Month capacity : 17.500 Stainless Steel bay Barcelona Shop Prefaboc C.A. 07/02 26
Heat Treatment Furnace Characteristics - 15m x 5m x 4.7m - 18 T Overhead crane - 2 Burners of 10 MBTU - Calibrated recorder - T max 1800 F - 980 C Prefaboc C.A. 07/02 27
Storage area & Warehouse Prefaboc C.A. 07/02 28
Automatic Welding Equipment Prefaboc C.A. 07/02 29
Painting & Transport Prefaboc C.A. 07/02 30
Typical Fabrication Prefaboc C.A. 07/02 31
Jacketed pipe fabrication Prefaboc C.A. 07/02 32
Spools pieces Prefaboc C.A. 07/02 33
Skids / Pigs receivers Prefaboc C.A. 07/02 34