Customer Training Course Catalogue English version
Dear Customer, We are well aware you believe in People s skill development and education. This Course Catalogue is our proposal to meet your needs for. A comprehensive range of highly focused Technical Courses the solution in education - fully realized by the Pesaro Training Center of the Biesse Group - Service Division. Our job will be to support you from skill assessment to training plans development and courses delivery. To give the participants the opportunity to learn by doing, training courses are made of classroom lessons and a large number of practical activities. Where theory covers only those aspect linked directly to the knowledge and the skills specified in the learning outcomes and real industrial components & tools in practical problem solving exercises ensures realistic experiences. So, do not hesitate in contacting us sending the Training Request Form you will find in this booklet (Section 5). We look forward to receiving your reply. Leonardo Cospito Service Division Training Manager Service Division, Training - Course Catalogue - page 2/20
Sections 1. Training Courses Tab 2. Training Courses specifications 3. Registration Terms & Conditions 4. Our Daily Training Agenda 5. Training Request Form Service Division, Training - Course Catalogue - page 3/20
1. Training Courses Tab Machine Courses suggested for each single technical job-role. Product Line Training Operator Advanced Operator Programmer Advanced Operator Programmer Maintenance Techn. Line Supervisor Maintenance Techn. Line Supervisor BIESSEWORKS Programming Basics [2 3 days] Programming Advanced [3 days] CNC Machining Centers ROVER, ROVER EDGE, SKILL Introductory Operations [2 days] Programming Advanced [3 days] Trouble shooting [2 days] Maintenance [1 day] Edgebanding Machines STREAM, AKRON, ROXYL Introductory Operations [1 day] Programming & Trouble shooting [2 3 days] Maintenance [1 day] Boring/Inserting Machines TECHNO, SKIPPER, FTT Introductory Operations [3 days] Programming [2 days] Trouble shooting [2 days] Maintenance [1-2 days] Panel Sizing and Sanding Centres/Machines SELCO, ARTECH Introductory Operations & Programming [1 2 days] Trouble shooting [1 day] Maintenance [1 day] Panel Handling, Assembling & Packaging Systems Introductory Operations & Programming [1 day] Trouble shooting [1 day] Maintenance [1 day] Windows Manufacturing Centres/Machines Window s Technology and Processing [2 days] Biessewin Programming [5 days] Window s Manufacturing Work-Center [3 days] PC Basics [1-2 days] Pneumatic Basics [2-3 days] Basic Training If case, before starting with Product Line Training. Mechanic Basics [2-3 days] Electronic Basics [2-3 days] Control Systems & CNC Machines [1-2 days] Woods & Panels [1-2 days] Woodworking Industry [1-2 days] For Training Courses dates please refer to: Customer Training - Courses Program Service Division, Training - Course Catalogue - page 4/20
2. Training Courses specifications For each training course you will find: suggested duration, prerequisites (basic skills needed), description, who should attend (job-roles), next courses, cross training suggested and what you will learn. 2.1 Programming Basics (biesseworks, NC-1000, XNC) 2-3 days. Prerequisites PC Basics, Control Systems & CNC Machines. Biesseworks structure. Applications: Editor, Tool Manager, Machine Config., Work Table Tooling, Utilities. Documents editor. Tooling (basic concepts, phases overview). Programming (basic concepts). Customizing the software. Introduction to: Biessewin, Biessedoor, Biessenest, Biessecabinet, B-link. Introduction to others app SW (e.g.: DDX, Compass, Imos, Cobus). Operations staff (furniture manufacturing plants): Advanced Operator, Programmer. Programming Advanced. - Understand Biesseworks structure. - Understand and apply standard Biesseworks applications. - Perform basic programming. - Understand and apply basics in troubleshooting operations. Service Division, Training - Course Catalogue - page 5/20
2.2 Introductory Operations 1-3 days. Prerequisites PC Basics, Mechanic Basics, Electronic Basics, Pneumatic Basics, Control Systems & CNC Machines. General view of the machine and the main parts: safety devices, machine outlines, main components, operations, optional, accessories. Installation: layout, connection points, working dimensions, electric, pneumatic, flooring, environmental requirements, levelling, anchoring the machine, positioning the control console, fitting the safety system. Basic concepts for users: axes, movement of axes in manual mode, variation of the axis speed of movement, working area (panel). How to use the machine: characteristics and dimensions of workable materials, users work area, danger area, indicator devices, main switch, control panel. Starting-up, Stopping, Restarting, Turning off the machine. Carrying out machining operations: operating functions & sequences. Routine maintenance (intro). Trouble shooting (intro). Operations staff (furniture manufacturing plants). Programming, Troubleshooting, Maintenance. - Understand and apply installation & start-up procedures. - Understand and apply standard uses of the machine. - Perform machining operations and operating sequences. - Understand maintenance basics and apply maintenance main operations. - Understand and apply basics in troubleshooting operations. - Understand and apply safe working. Service Division, Training - Course Catalogue - page 6/20
2.3 Window s Technology and Processing 2 days. Prerequisites Woods & Panels. Architecture and windows processing (intro). Used essences. Window s technology: windows elements, special shapes, the joints, seals, locking hardware, dimming systems. Classic window manufacturing: traditional processing, pre-finished processing. Tools and materials. Technician staff and customer. Windows manufacturing Workcenter. - Knowing the windows market segments - Know and understand the basic concepts related to technology and work processes of the frame. - Knowing and understanding the basic concepts concerning the characteristics of the materials. Service Division, Training - Course Catalogue - page 7/20
2.4 Programming Advanced (Biesseworks, NC-1000, XNC) 3 days. Prerequisites Introductory Operations, Programming Basics (Biesseworks). Management of Tools/aggregates: aggregate tooling, creating programs with aggregate. Import Dxf, Manual/Automatic: list of drawing commands, BiesseWorks CNI type formalism, BiesseWorks DXF type formalism, creating Program with Import DXF Manual/Automatic. Creating Parametric Program, Macro: variables, creating variables, creating parametric program, using variables. Machine Operator or Programmer. Maintenance, Woodworking Industry. - Understand and interpret the PLC architecture and the NC program list. - Program the machine with specific SW. - Reinforce system/machine knowledge for operations and fault-finding. Upon request this training can be fully dedicated to Biesseworks News overview. On Biesseworks News can be also requested the Self-Training material. Upon commitment request this training can be fully dedicated to Biesseworks Add-ins (biessecabinet, biessenest, biesselabel-print, biessefolding, biessewin, biessedoor). Service Division, Training - Course Catalogue - page 8/20
2.5 Biessewin programming 4 days. Prerequisites Programming Basics (Biesseworks). Basic knowledge of Window s Technology and Processing. Architecture and process technology. Tools presentation and configuration. Micro-Macro s structure and description. Introduction to BiesseWin. Working configuration: WinConfig environment BiesseWorks origins setting. Machine load configuration. BSCLAMP parameters configuration. WinDesign module. Diagnostic. Technician staff and customer. Windows manufacturing Workcenter. - Understand the basic window s skills: Identify the main parts, operations, frame s technology, sash and hardware. - Understanding the tools configuration and applicability. - Understand and apply how to use Micro-Macro. - Understand BiesseWin and WinConfig environment. - Understand, be able to apply BSWorks origins setting and configuration. - Understand, be able to apply the "machine loads" configuration. - Understand, be able to apply the main parts of the application. - Understand WinDesign environment. - Understand, be able to solve main problems. Service Division, Training - Course Catalogue - page 9/20
2.6 Trouble shooting 1-2 days. Prerequisites Introductory Operations. Diagnostic & troubleshooting basics (introducing the Fault Tree Analysis). Machine fault tree. Recommended spare parts kit. Diagnostic/Repairing tools kit. Mechanic components fault finding and problem solution. Electric components fault finding and problem solution. Pneumatic components fault finding and problem solution. CN/SW Error codes (messages, causes, remedies). Main components set-up, repairing, replacement. Operations staff (furniture manufacturing plants). Programming or Maintenance. - Perform diagnostic and trouble shooting. - Identify typical faults and correctly adjust, remove and/or replace main defective parts. Service Division, Training - Course Catalogue - page 10/20
2.7 Window s Manufacturing Work-center 2 days. Prerequisites Window s Technology. General view of a window s manufacturing workcenter: general machine overview, loading and unloading system, working plane, printer device, glazing bead separator unit, machine working cycles, machine origins, origins setting, operating unit s layout, main differences with a traditional CNC machine. Diagnostic and trouble shooting (new components). Maintenance: routine maintenance operations, extraordinary maintenance operations. Design and manufacture of a window. Operations staff (furniture manufacturing plants). On the job training with expert technician. - Know and understand the basic steps of window processing (specific work center). - Recognize workmanship, output (finished product) and machine tools quality. - Be able to solve major problems on window processing. Service Division, Training - Course Catalogue - page 11/20
2.8 Maintenance 1-2 days. Prerequisites Introductory Operations, Trouble shooting. Maintenance basics: Main principles, Total Productive Maintenance, Rapid Tool Setting (SMED), the 5 S, Overall Equipment Effectiveness. Basic concepts for Maintenance Technicians: installation req., working area, characteristics and dimensions of workable materials, users work area, danger area, controls and indicator devices, control panel. Machine Maintenance: Before starting (warnings), general cleaning, scheduled maintenance, lubricants, trouble shooting. Drives Maintenance: mechanic components maintenance operations, electric components maintenance operations, pneumatic components maintenance operations. Recommended spare parts kit. Maintenance tools kit. Maintenance Technician. Programming. - Understand maintenance main principles and key aspects. - Understand and apply maintenance general tools & processes. - Perform systems/machine/components maintenance. - Identify and manage systems maintenance methods and procedures. Service Division, Training - Course Catalogue - page 12/20
2.9 PC Basics 2 days. PC composition and main components. Operative Systems: DOS, WIN 95, WIN NT, UNIX. Modules, Input devices: printers, plotters, scanners. Network connections, modem, internet. MS Office: Word, Excel, Outlook. Operations staff (furniture manufacturing plants) Programming Basic biesseworks, Control Systems & CNC Machines. - Know the PC composition and main components. - Know the PC Software components. - Know and Understand the basics Function. 2.10 Control Systems & CNC Machines 1-2 days. Prerequisites Mechanics, Electronics, Pneumatics. Control System Architecture: devices, components, Operation Controller (actuators), Numerical Controller, Programmable Logic Controller, Main features. Concept of CNC machine: basic components of CNC machine, CNC control, CNC programming. CAD/CAM basics: Control Systems: CNI, HSD, OSAI. Software: BIESSE CAD/CAM, BIESSE WORKS, AUTOCAD. Network connections, modem, serial connections. Remote Assistance. Operations staff (furniture manufacturing plants) Introductory Operations (Machine Training). - Know and understand the architecture of a control system. - Know and understand the basics of CNC machines. - Know and understand the basic concepts of programming. Basics Service Division, Training - Course Catalogue - page 13/20
2.11 Mechanic Basics 2-3 days. Basics of mechanics. Lubricants, levers, gears, gearboxes. Transmission devices: belt, chain, gear, ball screw, joint. Rotation or movement devices: pulley bearings, shafts, linear bearings. Measures, tools: micrometers, calipers, comparators. Ferrous materials. Elements of technical drawing. Operations staff (furniture manufacturing plants). Electronics, Pneumatics, Control Systems & CNC Machines. - Know basics concepts of Mechanics and Measurements. - Know the measurements Tools. - Know basics concepts of drawings and technical standards. 2.12 Electronic Basics 2-3 days. Basics of electronics. Voltage, current, power, three phase and single phase, AC/DC theory and measures. Main components: relay contactors, timers, sensors, transformers, DC motors, three phase motors, brushless motors, inverter-controlled motors, stepper motors, power plants. Handling axis (drive chain), transducers of position, velocity transducers, numerical control (data) axis cards, inverters, drives / motors, I/O, PLC. Basic Concept of CNC machine & components. CNC control & programming (ISO). Technical drawing. Measurement tools. Operations staff (furniture manufacturing plants). Mechanics, Pneumatics, Control Systems & CNC Machines. - Know the basic principles of electrical engineering. - Understand the concepts of mass and ground, of short-circuit and overload. - Know the electronic components. Service Division, Training - Course Catalogue - page 14/20
- Know and use the tools for electric measurement, read the electric drawings. - Know the basic components for axes movements. 2.13 Pneumatic Basics 2-3 days. Compressed air: theory and measures. Compressors. Components: pressure regulators, pistons, valves, flow regulators, quick exhaust, lubricators. Technical drawing. Measurement tools. Operations staff (furniture manufacturing plants). Mechanics, Electronics, Control Systems & CNC Machines. - Know the basic principles of pneumatic engineering. - Know the pneumatic components. - Know the pneumatic drawing and how to read them. Service Division, Training - Course Catalogue - page 15/20
2.14 Woods & Panels 1-2 days. Wood properties, classification, defects. Wood-based materials: veneer and plywood, plywood & composites, particle board, fiber. Non-wood materials: laminated plastic; leaves PVC furniture, doors and edges; synthetic solid surfaces, varnishes; glue, finishing of flat surfaces. Panel Technology: chipping, drilling, cutting a panel, pantograph, folding. Tools: overview, materials and construction techniques and features, Sharpening, special tools for applications on machines BIESSE: boring bits, tools, scissor blades. Dust Suction systems. Line Supervisor (furniture manufacturing plants). Maintenance, Woodworking Industry. - Know wood technologies and panel materials. - Know, understand and recognize output quality issues. - Understand panel processing. 2.15 Woodworking Industry 1-2 days. Overview of Secondary Wood Industry: industry segments, products, materials, production techniques, manufacturing equipment and processes. Cabinet s construction methods. Process Layout and Line Balancing (basics). Lean Manufacturing (basics). Total Productive Maintenance (basics). Overall Equipment Effectiveness. Line Supervisor (furniture manufacturing plants). Maintenance, Woods & Panels. Understand wood industry segments, products, materials, production techniques, manufacturing equipment and processes. Service Division, Training - Course Catalogue - page 16/20
3. Registration Terms and Conditions 3.1 Training Courses Contents Please refer to the learning outcomes and to the training program. The topics covered in the training courses are shown in the training program. However, we reserve the right to alter the content or organization of training course. 3.2 Precondition for participants The learning outcomes of the training courses cannot be achieved if the prerequisites indicated are not met or the time indicated is not allocated. If necessary, the Pesaro Training Center can check that the preconditions are satisfied in the form of tests. All participants will receive a certificate after successful participation providing the required prerequisites are met. 3.3 Training fees Fees are charged at a rate of 100% for the first participant and 50% for all additional participants from the same company. This offer only applies if all participants attend the course on the same dates. The fees shown include: training course, all training documentation, refreshments during breaks, and lunch in our cafeteria. Travel & accommodation costs are not included. Attendance of only part of the course does not entitle the participant/company to a reduction in training fees. 3.4 Training location Training courses are normally held at the Pesaro Training Center (BIESSE Group headquarter). Upon request, we can also conduct training courses at your location (on your machine/installation).we will be glad to prepare a quote. 3.5 Training times Training activity begins at 9:00 a.m., each training session is for about 7 hours every day (see Section 4). Participants can be reached by telephone during the lunch break (from 1:00 to 2:00 p.m.). 3.6 Cancellation by the Pesaro Training Center The Pesaro Training Center has the right to cancel training courses. In such cases, any training fees already paid will be refunded. Participants shall have no recourse beyond this provision. Training courses will be conducted with classes of at least 3 participants. If registration numbers are too low, we reserve the right to cancel training courses. 3.7 Foreign Languages Training courses are projected to be held in Italian and in English. Interpreters can be engaged for other languages directly by the Customer or by us (in this case offering/invoicing for this service will be done according to cost). 3.8 Hotel reservation Contact address: training@biesse.com. Upon request, we can make your hotel reservations. If you wish to take advantage of this offer, please indicate your arrival and departure dates. With the confirmation of dates, you will receive directions on how to reach the hotel. You must settle your hotel bill yourself when you check out. Any contractual relationship regarding hotel services shall be exclusively between you and the hotel. 3.9 Registration Please use the Training Request Form to register/enquiry for a training course (including the names of persons we can telephone to discuss training issues). If you ordered a training course with your machine (through our Sales department), we will set the dates in a timely manner. Training courses ordered with the machine can be held up to six months after the order confirmation date. 3.10 Confirmation of registration For each request, you will receive a written offer with all the necessary information. The acceptance of the offer will be considered as a registration to the training initiative. Service Division, Training - Course Catalogue - page 17/20
4. Our Daily Training Agenda Timing 9.00 Activity Training Start Up (morning) 11.00 Coffee Break 13.00 Lunch 14.00 Training Start Up (afternoon) 17.00 Training end 17.00 17.30 Question & Answer Time (Any issue) Service Division, Training - Course Catalogue - page 18/20
5. Training Request Form Send it by em@il to: training@biesse.com You will be contacted for info, support & quotations. Company name Contact person (phone, em@il address): Date Please check: Registration Quotation Training Course (1) Machine Name Participants Function Preferred Hotel (if in Pesaro) date (2) Yes No Arr. Dep. (1) Please refer to Section 1 Training Courses Tab. (2) Please refer to our Customer Training - Courses Program 2011. Notes Service Division, Training - Course Catalogue - page 19/20
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