Section I Tank Wash Products

Transcription

1 Section I Overview This section provides an overview of our automated tank cleaning systems, tank washers and tank wash nozzles. You ll find clean-in-place and portable solutions to help automate rinsing, sanitizing, disinfecting and sterilizing tanks up to 80 ft. (24.4 m) in diameter. Choose from a comprehensive selection of tank washers and nozzles in different sizes, materials, spray coverages, flow rates, pressures and connections. For total tank cleaning automation, our turnkey AutoJet Tank Cleaning System can be configured with any Spraying Systems Co. tank wash nozzle or tank washer. These systems include all the necessary pumps, motors, valves and washdown control panels to ensure optimal performance of the tank washer or tank wash nozzles and minimize the need for operator intervention. Motor-Driven Tank Washers: An external air, electric or explosion-proof electric motor drives the nozzle hub where two to four high-impact solid stream sprays rotate and clean large tanks up to 80' (24.4 m) in diameter. Fluid-Driven Tank Wash Nozzles: The liquid flow is all that is needed for rotation. Nozzles can either be free spinning or rotating at nearly constant speed and can clean tanks up to 25' (7.6 m) in diameter. Fixed Tank Wash Nozzles: Reliable nozzles that stay in position while spraying and can rinse tanks up to 22' (6.7 m) in diameter. AutoJet Tank Cleaning Systems: Turnkey system for total automation of tank washing. The system automatically monitors and controls all components to increase productivity, minimize operating costs and decrease downtime. For more detailed information including performance data, request Catalog 15, A Guide to Safe and Effective Tank Cleaning. Table of Contents Specification Considerations...I2 Motor-Driven Tank Washers For Tanks up to 80' (24.4 m) Dia....I5 AA290AG For Tanks up to 34' (10.4 m) Dia....I6 AA190 For Tanks up to 8' (2.4 m) Dia....I7 AA090 Accessories...I8 Fluid-Driven Tank Wash Nozzles For Tanks up to 25' (7.6 m) Dia....I , 27500R For Tanks up to 18' (5.5 m) Dia.... I , 28500R For Tanks up to 20' (6.1 m) Dia....I11 D40159-PVDF Rokon, D26984-PVDF Rokon, D40159-SS, -316SS, D26984-SS, -316SS For Tanks up to 12' (3.7 m) Dia....I12 D41800E For Tanks up to 8' (2.4 m) Dia....I A, 21400A, 23240, 36640, D41892, Fixed Tank Wash Nozzles For Tanks up to 5' (1.6 m) Dia....I , 15498, VSM, For Tanks up to 23' (7.0 m) Dia....I For Tanks up to 22' (6.7 m) Dia....I , 6353-MFP, Tank Cleaning Systems AutoJet Tank Cleaning Systems...I20 Tank Wash Products I1

2 Selection and Automated tank cleaning offers many benefits: increased productivity, reduced maintenance time and labor costs, decreased chemical and water costs, improved worker safety and cleaner tanks. Start by Selecting the Right Tank Cleaning Nozzle Address These Factors First to Identify the Best Tank Wash Solution for your Application Residue Is the substance sticky or easily cleaned? Can it be dissolved by the cleaning liquid? What is the level of impact required to dissolve it and wash it away? Level of Cleaning Rinsing: Majority of residue is loosened and removed with water. Cleaning: Remaining residue is loosened and removed with water and cleaning agent. High impact cleaning: Utilizes the impact of the spray to break apart difficult and stubborn residues and wash them away. Sanitizing: Chemical agent is applied to all surfaces to kill microorganisms to an acceptable level. Disinfecting: Kills most bacteria with the exception of spores. Sterilizing: Eliminates all forms of life. Cleaning Solution and Required Temperature of the Cleaning Liquid Chemical additives are typically used to remove contaminants, improve tank wettability and reduce droplet formation. Heat can improve the cleaning action of many water-based detergent chemicals. Tank Size and Spray Distance Spray distance is usually measured in terms of the tank diameter, however, it is important to consider the tank length and height. For example, if a tank is 20 ft. (6 m) in diameter and 40 ft. (12 m) long, use two tank washers that specify 20 ft. (6 m) or a single tank washer that can clean up to 40 ft. (12 m). Flow Rate Use the lowest possible flow rate to achieve your cleaning objectives. The lower the flow, the less liquid required, less effluent for disposal and less energy consumed. A general guideline is to work with a minimum of 0.2 gal/min/ft 2 (7 l/min/m 2 ). A more moderate recommendation is 0.4 gal/min/ft 2 (15 l/min/m 2 ). This guideline generally applies to stationary nozzles where all the surfaces of the tank are sprayed at the same time. Nozzles that rotate usually contact part of the tank at one time, thus less flow rate is needed. Spray Impact Hard-to-clean residues require a higher level of impact than residues that are easily rinsed. It is difficult to determine the exact impact value of each tank wash nozzle. However, a general rule of thumb can help you increase the level of impact when determining the optimum cleaning requirements for your application. Increasing flow rate is more effective than increasing pressure. As the chart below shows, doubling the flow rate increases impact as much as 100%, while doubling pressure provides only 40% more impact. Impact Determination Flow Rate 13 gpm (50 l/min) 13 gpm (50 l/min) 26 gpm (100 l/min) Pressure 45 psi (3 bar) 90 psi (6 bar) 45 psi (3 bar) Relative Impact Cleaning Distance Determination Spray distance is usually measured in terms of tank diameter. However, you should also consider the tank length and height. You may need to use more than one tank washer to clean the entire tank thoroughly. Impact values are based on theoretical total impact formula: Impact =.0526 x flow rate x =pressure I2

3 Selection and Continued Spray Pattern Solid stream sprays provide the greatest impact, followed by flat fan and full cone sprays. Typically, fixed spray nozzles with full cone sprays are used for gentle rinsing and washing. Fluid driven nozzles with flat fan sprays offer more impact and are commonly used for cleaning. High-pressure and motor-driven nozzles use solid streams for maximum impact. Spray Coverage and Obstructions Cleaning coverage provided by various spray angles ranges from 65 to 360 degrees. Multiple nozzles may be required if a spray cannot reach a part of the tank due to internal obstructions such as a mixer or agitator. Types of Tank Cleaning Nozzles High-pressure (motor-driven) Two to four nozzles rotate on a motor driven gear hub Fluid-driven (reactionary force) Rotational velocity increases as pressure increases Fluid-driven (constant speed) Rotates at constant speed as pressure fluctuates Cleaning Cycle Duration Most cleaning cycles last from 10 to 30 minutes and include three to four stages: pre-rinse, which should remove 90% of the soil; cleaning; post-rinse and sanitizing. Fixed (stationary) Multiple orifice assemblies stay in position while spraying Tank Wash Products Nozzle Material and Connection Type For most applications, stainless steel nozzles are used for their durability and ability to withstand high temperatures. For corrosive applications, nozzles made of polytetrafluoroethylene (PTFE) or polyvinylidene fluoride (PVDF) are preferred. For sanitary applications, standards may require materials, such as PTFE, and stringent design and mounting specifications. I3

4 Ensure Efficient Delivery to Nozzles with Strainers and Lances Line strainers are another critical component of your automated system. Particulates in the liquid can clog nozzles or stop rotation, which results in insufficient cleaning and potential product contamination. Filtering the liquid with line strainers prevents clogging and also extends the wear life of downstream equipment including nozzles and pumps. For fine straining, woven wire mesh screens provide very small openings to strain particulates down to 200 mesh (74 microns). The mesh screen should be made of stainless steel for strength and corrosion resistance. The screen is critical to the operation of the strainer, and an extra screen should be kept on hand for each strainer installed. Tank wash lances are more than just an installation component. Lances ensure efficient delivery of the liquid to the nozzle. We design and fabricate lances for any of our nozzles to ensure troublefree system performance and offer single-source convenience. Lances are available in different lengths for optimal positioning within the tank. In many cases, nozzles are positioned so the spray impacts directly on the heavily soiled areas or skim lines. Model TW Strainer 8310A Strainer Options Nozzle Pipe/tube size Flange type Lance length above and below Pipe fitting/connector Material Lance with 28500R Tank Wash Nozzle and Tri-Clover Flange Lance with 6353 Tank Wash Nozzle and Raised Face Flange Integrate All System Components To optimize cleaning performance all components tank wash nozzles, pumps, motors, valves and strainers should be integrated into an efficient system. Our sales engineers help solve tank cleaning application problems and integration issues on a daily basis. They are available for on-site, no-obligation consultation upon request. For total tank cleaning automation, an AutoJet Tank Cleaning System is an ideal solution. AutoJet Tank Cleaning Systems include pump/motor sets sized for best performance, inlet/outlet valves with pressure gauges and inlet strainers. Cycle timing control and chemical injection are optional features that enhance cleaning efficiency, effectiveness and consistency. The systems are easy to install, operate and maintain. I4

5 Motor-Driven Tank Washers for Tanks up to 80' (24.4 m) Dia. AA290AG Versatile cleaning of large tanks, vats and vessels up to 80' (24.4 m) in diameter. Choose either air or explosion-proof electric motors. Motor positioned outside of tank for longer life and fewer failures due to exposure to harmful cleaning solutions. Easily customized to meet unique requirements change flow rates through nozzle selection or adjustments to inlet pressure. Long-life construction features corrosion-resistant 316 Stainless Steel and PTFE fluoropolymer resin seals. For difficult cleaning, a four-nozzle hub is available instead of the standard two solid stream nozzles. 2" NPT or BSPT (F) Easily mounted choose from 3', 4' or 6' (0.9, 1.2 or 1.8 m) shaft lengths. Key feature overview: Flow rate range: 22 to 200 gpm (85 to 752 l/min). Pressure range: 50 to 250 psi (3.5 to 17 bar). Maximum operating temperature: 200 F (93 C). Tank opening size: 7.25" (184 mm) for two-nozzle hub and 8.25" (210 mm) for four-nozzle hub. Spray coverage: 360. Weight: 46 to 69 lbs. (20.9 to 31.4 kg). Batch process tank cleaning Fermentation tank cleaning Mixing tank cleaning Paint tank cleaning Tank Wash Products A motor-driven tank washer is used to add liquid to a batch in a reactor vessel and then provide rinsing when the reaction is complete. Data Sheets 290AG and 290E-E I5

6 Motor-Driven Tank Washers for Tanks up to 34' (10.4 m) Dia. Cleans medium to large tanks up to 34' (10.4 m) in diameter. Choose air, electric or explosion-proof electric motors. Select from standard three-prong mounting flange, 150# raised face flange or sanitary Tri-Clamp flange. Motor positioned outside of tank for longer life and fewer failures due to exposure to harmful cleaning solutions. Powerful cleaning performance with high-impact solid stream MEG spray nozzles. Reduces costs by using minimal liquid consumption. Lightweight and portable allows for maximum use and quick payback. Long-life construction features corrosion-resistant 316 Stainless Steel and PTFE fluoropolymer resin seals. Easily mounted choose from 3', 4' or 6' (0.9, 1.2 or 1.8 m) shaft lengths. Variable speed air motor means increased productivity through flexible wash cycle time from five to 11 minutes. Optional adjustable flanges accurately position turret within tank. Thoroughly cleans all interior tank surfaces as the spray turret rotates in a spherical pattern. Key feature overview: Flow rate range: 3.1 to 44 gpm (11.8 to 170 l/min). Pressure range: 100 to 500 psi (7 to 35 bar). Up to 1000 psi (70 bar) with AA190AGH high pressure version. Maximum operating temperature: 200 F (93 C). Tank opening size: 3.75" (95 mm) for two-nozzle hub. Spray coverage: 360. Weight: 14 to 34 lbs. (6.4 to 15.4 kg). AA190 Mounting Flange Options Tri-Clamp flange Available in 3", 4" and 6" Batch tank cleaning Fermentation tank cleaning Mixing tank cleaning Paint tank cleaning Slurry tank cleaning Standard three-prong mounting flange 150# raised face flange Available in 3" and 4" Adjustable three-prong flanges Data Sheets 190AG, 190AGH, 190E, 190E-EP 1" NPT or BSPT (F) I6

7 Motor-Driven Tank Washers for Tanks up to 8' (2.4 m) Dia. AA090 1" NPT or BSPT (F) Cleans small- to medium-sized tanks up to 8' (2.4 m) in diameter. Provides maximum efficiency and cost reduction through high-impact cleaning with minimum liquid consumption. Choose from air, electric or explosion-proof electric motors. Lightweight and portable allows for maximum use and quick payback. Long-life construction features corrosion-resistant 316 Stainless Steel and PTFE fluoropolymer resin seals. Easily mounted with choices of 1.5', 3', 4' or 6' (0.5, 0.9, 1.2 or 1.8 m) shaft lengths. Optional adjustable flange accurately positions turret within tank. Key feature overview: Flow rate range: 1.5 to 7.3 gpm (5.7 to 28 l/min). Pressure range: 100 to 500 psi (7 to 35 bar). Maximum operating temperature: 200 F (93 C). Tank opening size: 2.3" (59 mm). Spray coverage: 360. Weight: 12-1/2 to 26 lbs. (5.7 to 11.8 kg). Drum cleaning Tote cleaning Adjustable three-prong flanges Data Sheets 090AG, 090E and 090E-EP Tank Wash Products A motor-driven tank washer is used to clean small- and medium-sized mixing tanks. I7

8 Motor-Driven Tank Washers, Accessories Adjustable three-prong flange For use with AA090 or AA190 tank washers Mounting kit for mounting the standard AA190 three-prong flange to a 4" 150# flange Includes 316 Stainless Steel raised face flange, lockwasher, bolts and PTFE gasket Adjustable accessories to achieve maximum cleaning efficiencies. Adjustable flanges allow maximum cleaning efficiencies by positioning nozzle turret to various spray depths along the length of extension Data Sheets 43047, , 22250, 39205, 46395, 45260, Adjustable flange with Tri-Clamp fitting 2-1/2", 3", 4" and 6" sizes Ball joint assembly 4" and 6" Adjust the ball swivel to change the angle of spray head as much as Tank wash adapter for tanks with 2" to 4" inlet sizes Celcon (acetal) with 304 Stainless Steel screws resists corrosion Adjustable raised face flange for tanks with 150# flange connections 2", 3" and 4" sizes Adjustable flanges can be positioned anywhere on the shaft. I8

9 Fluid-Driven Tank Wash Nozzles for Tanks up to 25' (7.6 m) Dia. Ideal for rinsing tanks, vessels and containers up to 25' (7.6 m) in diameter. Especially suited for CIP systems no motor source is needed due to the reactionary force of the cleaning liquid to rotate the spray head. Low pressure for cleaning and rinsing applications. Long-life material of construction corrosion-resistant PTFE fluoropolymer resin. Some sizes available in carbon-filled PTFE for improved thermal characteristics and higher mechanical strength over the standard material PTFE. Spray angles range from 180 to 360 to meet most application needs R has a rotating spray head that can be easily removed from the body for inspection and maintenance. Key feature overview: Flow rate range: 4 to 391 gpm (15 to 1490 l/min). Pressure range: 10 to 50 psi (0.7 to 3.5 bar). Maximum operating temperature: 200 F (93 C). Tank opening size: 2" to 7" (51 to 178 mm) depending on capacity size. Spray coverage: 180 spraying up or down, 270 spraying up or down and R Food processing tanks 1/2" to 3" NPT or BSPT 1/2" to 1" NPT or BSPT Removable Viton O-ring for easy detachment of spray ring from nozzle body Pharmaceutical processing tanks Data Sheets /2, -3/4, -1, -2, -3 and 27500R Carbon-filled PTFE Tank Wash Products Fluid-driven tank wash nozzles clean liquid and pigment material from broke chest ceilings. I9

10 Fluid-Driven Tank Wash Nozzles for Tanks up to 18' (5.5 m) Dia. Ideal for cleaning tanks, vessels and containers up to 18' (5.5 m) in diameter. An advantage for sanitary applications, the threadless and tapered design promotes self-draining to prevent buildup on nozzle. Secured to inlet connection with 316 Stainless Steel locking pin. Conforms to 3A sanitary standard for spray cleaning devices to remain in place. Constructed of PTFE fluoropolymer resin ideal for harsh cleaning chemicals R has a rotating spray head that can be easily removed for inspection and maintenance. Key feature overview: Flow rate range: 9 to gpm (34 to 384 l/min). Pressure range: 10 to 50 psi (0.7 to 3.5 bar). Maximum operating temperature: 200 F (93 C). Tank opening size: 2.5" to 4" (64 to 102 mm) depending on capacity size. Spray coverage: 180 spraying up or down, 270 spraying up or down and R 3/4", 1", 1-1/2" DN20, DN25 and DN40 sanitary tubing 3/4", 1", 1-1/2" DN20, DN25 and DN40 sanitary tubing Food processing tanks Pharmaceutical processing tanks Data Sheets 28500R-3/4, -1, -1-1/2, 28500R Milk filling machines are cleaned in place with fluid-driven tank wash nozzles. I10

11 Fluid-Driven Tank Wash Nozzles for Tanks up to 20' (6.1 m) Dia. D40159-PVDF Rokon, D26984-PVDF Rokon PVDF 3/8" and 1/2" NPT or BSPT D40159-SS, -316SS, D26984-SS, -316SS Cleans, rinses, sanitizes medium-sized tanks up to 20' (6.1 m) in diameter. Rotates at nearly constant speed of 2 to 30 RPM over a wide range of fluid pressure for more thorough cleaning. The increase in impact of up to four times higher than a conventional rotating nozzle means cleaning efficiency is improved through minimized fluid consumption. Perfect for cleaning, sanitizing and foaming applications because of limited rotation speed. PVDF nozzle body constructed of chemical- and corrosionresistant Kynar (PVDF) with a PTFE washer and a polyethylene sleeve. 303 or 316 Stainless Steel body available with a PTFE sleeve and washer. Stainless steel versions are available to meet the European ATEX standard for use in explosive environments. Key feature overview: Flow rate range: 1.4 to 31 gpm (5.3 to 128 l/min). Pressure range: 15 to 230 psi (1 to 16 bar). Maximum operating temperature: 160 F (70 C). Spray coverage D40159: 65, 120, 180 and 260 spraying up or down. Spray coverage D26984: 360. Weight: 6.9 oz. (0.19 kg) to 25.6 oz. (0.73 kg). Stainless Steel 1/2" NPT or BSPT Mixing tank cleaning Vessel cleaning Tank Wash Products Fluid-driven constant speed tank wash nozzles are used to rinse the inside of food mixing tanks. Data Sheets PVDF; D26984-PVDF, -SS I11

12 Fluid-Driven Tank Wash Nozzles for Tanks up to 12' (3.7 m) Dia. Cleans, rinses, sanitizes medium-sized tanks up to 12' (3.7 m) in diameter. Rotates at nearly constant speed of 2 to 30 RPM over a wide range of fluid pressure for more thorough cleaning. The increase in impact of up to four times higher than a conventional rotating nozzle means cleaning efficiency is improved through minimized fluid consumption. Perfect for cleaning, sanitizing and foaming applications because of limited rotation speed. Patented self-flushing water bearing design eliminates internal bearings or races. Sanitary pin version conforms to 3-A sanitary standard for clean-in-place (CIP) devices. Stainless steel versions are available to meet the European ATEX standard for use in explosive environments. Key feature overview: Flow rate range: 2.7 to 34 gpm (10 to 128 l/min). Pressure range: 20 to 230 psi (1.5 to 16 bar). Maximum operating temperature: 302 F (150 C). Tank opening size: 1-1/4" (32 mm). Spray coverage: 360. Materials: 316L, HASTELLOY available upon request. Weight: 4.5 oz. (0.13 kg). Mixing tank cleaning Vessel cleaning Data Sheet D41800E D41800E D41800E Stainless Steel 3/8" NPT or BSPT.75" (19.2 mm) I.D. Sanitary Conforms to 3A standards for CIP Fluid-driven constant speed tank wash nozzles clean the interior of large tanks in the manufacturing of cellulose. I12

13 Fluid-Driven Tank Wash Nozzles for Tanks up to 8' (2.4 m) Dia. Effectively washes interior of small tanks and drums up to 8' (2.4 m) in diameter. Features three high-impact flat sprays mounted in a rotating spray head. The precisely positioned orifices provide complete orbital coverage of all interior surfaces. Can be installed in either vertical or horizontal positions. Maximum wear life and corrosion resistance results from construction made of 316 Stainless Steel with bearing retainers constructed of Ryton ; sleeves of PTFE. Pressure range: 10 to 60 psi (0.7 to 4 bar). Spray coverage: 360. Maximum operating temperature: 200 F (93 C) 18250A and 21400A. High temperature versions available. Maximum operating temperature: 350 F (177 C) 18250AHT and 21400AHT. Key feature overview for 18250A: Cleaning nozzle fits through holes just 2-7/32" (60 mm) in diameter. Weight: 25.6 oz. (0.73 kg). Maximum tank diameter: 8' (2.4 m). Slightly larger orifice capacities are available for cleaning tanks, barrels and drums. Flow rate range: 10.5 to 55 gpm (48 to 205 l/min). Key feature overview for 21400A: Compact rotating-type drum cleaning nozzle fits through openings just 2-1/4" (60 mm). Maximum tank diameter: 5' (1.5 m). Weight: 24 oz. (0.68 kg). Flow rate range: 5 to 22 gpm (23 to 82 l/min) A 21400A 3/4" NPT or BSPT (F) 3/4" NPT or BSPT (F) Barrel cleaning Drum cleaning Tank cleaning Data Sheets 18250A and 21400A Tank Wash Products Fluid-driven tank wash nozzles are used in textile manufacturing to keep the sides of processing vessels free of dust. I13

14 Fluid-Driven Tank Wash Nozzles for Tanks up to 8' (2.4 m) Dia. Excellent for general rinsing and light cleaning in small containers, cylinders or duct work. Variety of spray coverages available. Key feature overview for 23240: Cleans tanks up to 3' (0.9 m) in diameter. Choose from two designs: has two flat spray orifices positioned to produce the self-rotating force and provide side sprays adds a top orifice resulting in a nearly full spherical spray coverage. 316 Stainless Steel nozzle with bearings and races made of hardened stainless steel for maximum wear life or choose 316 Stainless Steel throughout for maximum corrosion resistance. Discs constructed of nylon or PTFE. Flow rate range: 3.5 to 22 gpm (14 to 79 l/min). Pressure range: 20 to 200 psi (1.5 to 12 bar). Maximum operating temperature: 180 F (82 C); 350 F (177 C) with optional PTFE sleeve. Tank opening size: 1-1/32" (26 mm) spray coverage: side spray spray coverage: 360. Weight: 8.16 oz. (0.23 kg). Key feature overview for 36640: Excellent choice for rinsing small containers up to 3' (0.9 m) in diameter. Achieve maximum wear life and corrosion resistance with stainless steel and hardened stainless steel bearings and races. Versatile and compact nozzle spins in any mounted position and the two flat spray tips provide cylindrical spray coverage. Efficient operation at lower pressures and flow rates than typical spinning nozzles. Flow rate range: 0.8 to 2.2 gpm (3.4 to 7.9 l/min). Pressure range: 10 to 60 psi (0.7 to 4 bar). Maximum operating temperature: 200 F (93 C). Tank opening size: 1-1/32" (26 mm). Weight: 3.2 oz. (0.09 kg). Key feature overview for D41892: Effectively rinses chemical containers and spray tanks up to 6.5' (2 m) in diameter. The rotating head is driven by the cleaning liquid and the rotating speed is almost independent from the operating pressure. A self-cleaning sliding bearing means minimal maintenance. Light-weight body and flat spray inserts are constructed of POM-DELRIN for durability and corrosion resistance. Flow rate range: 4.0 to 7.5 gpm (15.9 to 29 l/min). Pressure range: 20 to 70 psi (1.5 to 5 bar). Maximum operating temperature: 160 F (70 C). Tank opening size: 1-29/64" (37 mm). Spray coverage: 360. Weight: 0.88 oz. (0.025 kg). Key feature overview for 30473: Compact fluid-driven nozzle provides 360 coverage for cleaning tanks up to 8' (2.4 m) in diameter at 40 psi (2.8 bar). Chemical-resistant PTFE construction with removable Viton O-ring that allows rotating spray head to be easily removed for inspection and maintenance. Flow rate range: 2.1 to 4.5 gpm (7.8 to 18 l/min). Pressure range: 10 to 50 psi (0.7 to 4 bar). Maximum operating temperature: 200 F (93 C). Tank opening size: 1" (25 mm). Weight: 0.5 oz. (0.02 kg). Compact keg washing nozzles are used to clean and sterilize the inside of kidney dialysis barrels. I14

15 Fluid-Driven Tank Wash Nozzles for Tanks up to 8' (2.4 m) Dia /2" NPT or BSPT (F) D /4" NPT or BSPT (F) Chemical container cleaning Cylinder cleaning Keg washing Pipe/duct work cleaning 1/2" NPT or BSPT (F) 1/4" NPT or BSPT (M) Data Sheets 23240, 36640, and Tank Wash Products A keg washing nozzle is also used to automate the cleaning of ducts and cyclones. I15

16 Fixed Tank Wash Nozzles for Tanks up to 5' (1.6 m) Dia. Stationary nozzles ideal for cleaning or rinsing small vessels. Multiple orifices spray several patterns and coverages. Durable, corrosion-resistant design. Key feature overview for 3150: Low capacity stationary tank wash nozzle to clean interior of small distribution and process vessels up to 3' (0.9 m) in diameter. Versions are available with 21 orifices for 360 coverage or 15 orifices for 210 forward only. Multiple spray orifices to achieve most efficient spray coverage and patterns. 3/4" (19 mm) neck allows drainage during washing. Flow rate range: 5.2 to 26 gpm (23 to 91 l/min). Pressure range: 10 to 150 psi (1 to 10 bar). Maximum operating temperature: 212 F (100 C). Tank opening size: 2" (51 mm) diameter. Spray coverage: 210, 360 Materials: Brass, mild steel, 303 or 316 Stainless Steel. Weight: 24 oz. (0.68 kg). Key feature overview for 15498: Specifically designed to clean kegs up to 2' (0.6 m) in diameter. Versions are available with 21 orifices for 360 coverage or 15 orifices for 210 forward only. Can pass through a standard keg bung and can fit on automatic keg washers. Reduced neck design allows for drainage while washing. Machined flats on base of nozzle make inlet connections easy. Flow rate range: 5.5 to 11.7 gpm (23 to 43 l/min). Pressure range: 60 to150 psi (5 to10 bar). Maximum operating temperature: 212 F (100 C). Tank opening size: 2" (51 mm) in diameter. Spray coverage: 210, 360. Materials: 303 or 316 Stainless Steel. Weight: oz. (0.51 kg). Key feature overview for VSM: Rinses smaller containers or vessels up to 5' (1.6 m) in diameter. 40 spray orifices combine to produce a 240 spray angle. Meets most durability specs with either nylon or 303 Stainless Steel construction. Flow rate range: 2.7 to 72 gpm (10.4 to 269 l/min). Pressure range: 10 to 150 psi (0.7 to 10 bar). Maximum operating temperature: 200 F (93 C). Tank opening size: 2" (51 mm) in diameter. Spray coverage: 240 Materials: Nylon Weight: 3 to 8 oz. (0.09 to 0.23 kg). Key feature overview for 10706: Specialized tube cleaning nozzle features very high-impact cleaning from six solid stream sprays. A 10 backward spray projection aids in propelling the nozzle through the tube. Durable hardened stainless steel construction. Flow rate range: 0.58 to 47 gpm (2.2 to 178 l/min). Pressure range: 300 to 5000 psi (21 to 345 bar). Maximum operating temperature: 200 F (93 C). Tank opening size: 3/4" (19 mm) diameter. Weight: 0.32 oz. (0.01 kg). I16

17 Fixed Tank Wash Nozzles for Tanks up to 5' (1.6 m) Dia VSM 1" NPT or BSPT (M) 1" NPT or BSPT (M) Container cleaning Drum washing Keg washing Tube cleaning Vessel cleaning 1/2" or 3/4" NPT or BSPT (F) 1/8" NPT or BSPT (F) Data Sheets and Tank Wash Products Keg washing nozzles use 21 full cone spray tips to remove particles from a tobacco manufacturer s clean-in-place duct wash down system. I17

18 Fixed Tank Wash Nozzles for Tanks up to 23' (7.0 m) Dia. Ideal for cleaning, rinsing and low pressure washing. Suitable for CIP no moving parts. 316L Stainless Steel construction permits the use of a wide array of CIP chemicals. Low maintenance. Deliver reliable, consistent performance Key feature overview: Flow rate range: 22 to 32 gpm (83 to 121 l/min). Pressure range: 15 to 30 psi (1 to 2 bar). Maximum operating temperature: 400 F (204 C). Tank opening size:.75" to 1" (19 to 25 mm). Spray coverage: 360. Chemical tanks Food processing tank cleaning Pharmaceutical tank cleaning 3/4" to 2" tube inlet connection Data Sheet Fixed spray balls are used for low-pressure washing and rinsing of tanks in chemical, pharmaceutical and food applications. I18

19 Fixed Tank Wash Nozzles for Tanks up to 22' (6.7 m) Dia. High capacity stationary tank wash nozzles feature 13 FullJet nozzles for spraying numerous patterns and coverages. Simple, reliable and does not contain any moving parts. Constructed in a choice of material: brass, mild steel and stainless steel. Pressure range: 20 to 50 psi (1.5 to 3.5 bar). Maximum operating temperature: 212 F (100 C). Spray coverage: 360. Can be specially designed for a wide range of coverages. Key feature overview for 6353: Large-flow capacity rinses tanks up to 10' (3.1 m) in diameter. Uses 1/4" or 3/8" full cone nozzles. Flow rate range: 8.9 to 60 gpm (35 to 230 l/min). Tank opening size: 6" (152 mm). Materials: Brass, 303 or 316 Stainless Steel. Weight: 72 oz. (2 kg) MFP Key feature overview for 6353-MFP: Large-flow capacity rinses tanks up to 10' (3.1 m) in diameter. Reliability and increased rinsing action are achieved through 3/8" Maximum Free Passage FullJet nozzles to help prevent clogging. Flow rate range: 25 to 80 gpm (93 to 301 l/min). Tank opening size: 6" (152 mm). Materials: Brass or 316 Stainless Steel. Weight: 59.2 oz. (1.6 kg). Key feature overview for 12900: Extra-large flow capacity cleans larger tanks up to 22' (6.7 m). Adaptable assembly accepts 1/2", 3/4" or 1" full cone nozzles. To rinse deeper tanks, use which has 1-1/2" bottom outlet connection for use with a pipe extension and a 6353 nozzle assembly. Flow rate range: 72 to 385 gpm (280 to 1470 l/min). Tank opening size: 10" (254 mm). Materials: Brass or 316 Stainless Steel. Weight: 18.1 lbs. (8.2 kg). 1-1/2" NPT or BSPT (F) 1-1/2" NPT or BSPT (F) Tank cleaning Vessel cleaning Data Sheets 6353, 6353-MFP, 12880M and Tank Wash Products 3" NPT or BSPT (F) Tank wash nozzles are used to rinse oil additives from the walls of 14' (4.3 m) tanks. I19

20 Tank Cleaning Systems AutoJet Tank Cleaning Systems provide repeatable cleaning performance to facilitate regulatory compliance and ensure operator safety. Pumps, valves and all system components selected and integrated to provide optimal performance of tank cleaning nozzles. Efficient operation decreases downtime and reduces both chemical and water consumption, along with their related disposal costs. Single source convenience simplifies ordering and installation. System components overview: Washdown control panels. Positive displacement triplex diaphragm pumps. Maximum flow rate: 20 gpm (76 l/min). Maximum pressure: 500 or 1000 psi (35 or 69 bar). Totally enclosed fan-cooled motors. Adjustable pressure relief valves. Inlet strainers. Power requirements: 230/460 VAC or 480 VAC - 3Ph Hz. System configuration overview: Manual or timer-based wash cycle control. Optional chemical injection. NEMA 4, NEMA 4X or NEMA 7 rating. Platform mounted stationary or portable on wheels. Cleaning over-the-road tanker trucks and railroad tanker cars Cleaning processing, mixing and storage tanks Clean paint tanks Keg, drum and barrel washing Reactor cleaning Tote cleaning I20