CAD /// CAE /// LOGISTIC /// MANUFACTURING
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1 CAD /// CAE /// LOGISTIC /// MANUFACTURING
2 Project phase Group overview Manufacturing Logistic CAE CAD Concept Prototype Start of production Engineering Viabilitiy Production
3 CAD
4 CAE CFD Simulation Crash Rail Simulation FEM Simulation Biomechanics Simulation
5 Logistic Packaging solutions Kitting and mizusumachi simulations LOGISTIC ENGINERING Material Classifica6on Flow defini6on PFEP Warehouse - Supermarket KiFng area- Mizusumachi Flow simula6on Training and SOP Start of produc6on support
6 Manufacturing Tolerance chain Welding feasibility Vis-mockup 3D Feasibility (plastics)
7 Linup LINUP Workplace Organiza6on Remote Maintenance Noises Brightness Step Counter
8 Group overview
9 Group overview : PERSPECTIVE AND FUTURE TRENDS Our collaboration with Universities and Research Centers Department of Materials and Produc6on Engineering, University Federico II of Naples Department of Mechanical Engineering, Second University of Naples Department of Aerospace Engineering, University Federico II of Naples MAIN CLIENTS
10 Who we are
11 COMPETENCIES OVERVIEW: R&D! More than 10 years of experience in R&D projects as promoter, participant and project manager: more than 50 projects presented (regional, national and European)! Cooperative links with Universities and Research Centers: Master Degrees, stages and post-degree collaborations with students and researchers! SSM is currently involved in 5 R&D projects! R&D is a strategic target for SSM: innovation of services and competencies is a key to increase competitiveness and strengthen the company
12 R&D! R&D is a strategic target for SSM: innovation of services and competencies is a key for increase competitiveness and strenghten the company! SSM is actually involved in 5 R&D projects: o DIGITAL PATTERN (National Project): focused on integration of product/process engineering steps. SSM developed a study to simulate the interaction between welding and thermo structural distortion due to cataphoresis o VERO (National Project): focused on developing of robust and efficient parametric model of parts and sub-assembly in order to optimize design loops and to improve preventive safety o Apps4Safety (National Project): focused on developing of new design solutions and methodology in order to improve passive and active performance of vehicle o Hycompo 2020 (National Project): focused on design and testing of innovative composite with an innovative technology for automotive applications o DEMOS (European Project): focused on design and testing of Wing Tunnel profile with a movable aerodynamic tool to improve lift performance for helicopter applications! TOTAL BUDGET OF R&D PROJECTS: 1.6 M! SSM HAS RECENTLY PROPOSED 2 NATIONAL PROJECTS, BUDGET 1 M
13 CAD AUTOMOTIVE DESIGN Components Restyling Station Wagon
14 > PACKAGING CARROZZERIA PRESSO CLIENTE ELASIS DELIBERE VIRTUALI (GESTIONE QDB) SCHEMA VEICOLO
15 CAD DESIGN Upper&under Body Electrical Equipment
16 CAD DESIGN Mechanics Group Transmission gearbox Engine installa+on Transmission release system
17 > PACKAGING CNH DRIVE CABIN
18 COMPETENCIES: BIOMECHANICS AND PASSIVE SAFETY DESIGN
19 TRANSMISSION AND POWER TRAIN
20 CAE COMPETENCIES: PEDESTRIAN Full Scale modeling, simula+on and post- processing of PEDESTRIAN IMPACT PROTOCOL
21 AUTOMOTIVE CAE: CFD External flow simulation Analysis of velocity field distribution Separation and recirculation study Study of under chest flow Volumetric flow rate Volumetric flow Velocity 2D Streamlines
22 OTHER CAE COMPETENCIES: AEROSPACE Design and Fem analysis on GA Nose Landing Gear Structural FEM analysis of sky Car fuselage LW Helicopter Main Rotor: kinematic and FE /Stress Analysis FEM Analysis of A129 Nose Landing Gear Stress and FEM analysis for Boeing 787 Program FEM modeling and thermo-structural analysis for Airbus A380 program
23 MANUFACTURING ENG TOOLS (Stamping) REVERSE SIMULATION 3D FEASIBILITY INCREASING SIMULATION 3D FEASIBILITY (Plastics) (op. 50) (op. 30) (op. 40) (op. 20) AUTOFORM 3D CAD AUTOFORM MOLDFLOW STYLE ANALYSIS CAS model INSTRUCTIONS/PRODUCT REQUIREMENTS ADDRESSED TO: - Design To Cost (DTC) product cost saving (e.g. sheet metal need) - Design For Assembly (DFA) process/dies cost savilng (e.g. number of operations, dies design) - Design For Quality (DFQ) functional/aesthetic targets achievement (e.g. geometry, surfaces quality) - FIAT GROUP - FIAT Tier 1 Suppliers OUTPUT CLIENTS
24 MANUFACTURING ENG TOOLS (Body Welding) BREAK-DOWN COUPLING LOADING WELDING FEASIBILITY WELDING TOOLS TOLERANCES CHAIN SLOT VIS-MOCKUP VIS-MOCKUP ROBCAD ROBCAD 3D CAD E-TOOLMATE STYLE ANALYSIS CAD model INSTRUCTIONS/PRODUCT REQUIREMENTS ADDRESSED TO: - Design To Cost (DTC) product cost saving (e.g. parts number) - Design For Assembly (DFA) process/equipment cost saving (e.g. number of operations, equipment/clamps design) - Design For Quality (DFQ) functional/aesthetic targets achievement (e.g. geometry, gaps, process capability) - FIAT GROUP - IVECO - FERRARI - OTHERS OUTPUT CLIENTS
25 MANUFACTURING ENG TOOL (Assembly) BREAK-DOWN COUPLING FIXING HANDLING PACKAGING ERGONOMY VIS-MOCKUP VIS-MOCKUP 3D CAD ROBCAD VIS-MOCKUP JACK STYLE ANALYSIS CAD model INSTRUCTIONS/PRODUCT REQUIREMENTS ADDRESSED TO : - Design To Cost (DTC) product cost saving (e.g. joints types and number, standard solutions, modularity, kaizen approach) - Design For Assembly (DFA) process/equipment cost saving (e.g. joining tools, kaizen, datum) - Design For Quality (DFQ) functional/aesthetic targets achievement (e.g. safety joints, coupling, process capability) - FIAT GROUP - IVECO - FERRARI - OTHERS OUTPUT CLIENTS
26 Logistic Examples
27 Logistic Examples New handling solution for bulky Items Main concept : Flow oriented lay out Flexible lines Area di buffer interoperazionale Flusso paraurti Leveling Current: GOALS - 6 days working capital Racks - no fork lift Fork lift movements No ergonomy Fast change over Flusso plancia Proposal Suspended pieces Modular On golden area Improvemnte of: - ergonomy issue - 35 % handling - not value added - 60 % retooling cost - life cycle cost - 22% surface needed - safety + 30% initial cost
28 Logistic Examples Logistic Concept exampes: SMED solutions loading : - reduction time - handling bumpers - safety improvements - line feeding - small Dies change solution Bumpers Handling : - no double handling Handling : current - NVA reduction - FIFO Line feeding: - golden zone - chaku-chaku - ergonomy improvements - NVA reduction - no double handling - NVA reduction - no fork lift - FIFO current proposal
29 Project phase Manufacturing Logistic CAE CAD Concept Prototype Start of production Engineering Viabilitiy Production
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