AUTOMATISMOS Y SISTEMAS DE TRANSPORTE INTERNO WELCOME
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- Nigel Clarke
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1 WELCOME
2 .01 ASTI Key Milestones.07 ASTI Customers.02 ASTI Philosophy.03 ASTI Process view.04 ASTI Work Force.05 ASTI Research and development ASTI Business lines.01 Conveying and Materials Handling Systems.02 AGV Systems.03 IT Systems
3 ASTI Key Milestones.01 Familiar company founded in 1982 by Angel Pascual and Colette Boe. Awarded as Company of the Year by the Federation of the metal sector businessmen, in December Moved to its new square meter facilities in 2002, located at Madrigalejo de Monte, 24 km far from Burgos. The management passed to the second generation in ASTI Facilities
4 ASTI Key Milestones.01 November 2007 means the 25th anniversary of its foundation. Award Innovative Product 2008 by the EXCyL foundation in the II Regional Cogress of the innovation in Castilla y León Productive and commercial settle in Buenos Aires, Argentina... ASTI Facilities
5 ASTI Philosophy.02 CUSTOMER SATISFACTION IS OUR DRIVING FORCE This statement is our work rule and our company philosophy. ASTI is focusing on clients, as an integral part of their Engineering Departments. Best Practise: Clients Vs Products. Coworker Vs Client/Supplier. Flexibility Vs Tightness. Pro-activeness Vs Re-activeness. Customer as the best promotion. Article published by Flex in STOCK Magazine January 2002.
6 ASTI process view.03 STUDY, ENGINEERING AND MANUFACTURE OF MADE-TO-MEASURE SOLUTIONS. IMPLEMENTATION OF TURNKEY PROJECTS. CORRECTIVE, PREVENTIVE AND REMOTE MAINTENANCE SERVICES. Design and manufacture of made-to-measure solutions. Engineering of products and systems. Assembly, installation and starting up. Corrective, preventive and remote maintenance services. Usage of mechanical, electric and computing elements. Modular designs as a Lego. ASTI Workshop Element standardization.
7 ASTI work force.04 High level educated technical unit. Distribution of current work force. Occupational 47% Engineers 38% 38% Engineers. 15% University graduated. 47% Occupational school. University 15% ASTI work force (education level) Cross-functionally trained workforce in new technologies, new management processes and self management. Workforce Committed with the company. Work closely with clients. Involved in projects at an early stage. Profit share. Continuous improvement is opened to the team. ASTI training room
8 .05 ASTI R&D From the beginning, one of the key points in ASTI has been the continuous work in RESEARCH & DEVELOPMENT to find the right solution for the customers. High investment in R&D, developing different projects with universities and research centers from all over the country. Developing of own technologies. Systems development: Shape guidance. Dual guidance (laser / shapes). Dual guidance (laser / magnetic). Laser guidance. Magnetic guidance. Research in new fields: AGVs against ground transport. Paperless systems. Artificial view. Shape guidance. ASTI R&D Partners
9 ASTI Business divisions INTERNAL LOGISTICS MADE -TO- MEASURE SOLUTIONS. CONVEYING AND MATERIALS HANDLING SYSTEMS AGV SYSTEMS IT SYSTEMS
10 ASTI Business divisions CONVEYING AND MATERIALS HANDLING SYSTEMS AGV SYSTEMS IT SYSTEMS Design and manufacture of automatic installations, for internal transport and freight handling. Design and manufacture of industrial AGV. Warehouse, production and supply chain management computing systems.
11 .01 Conveying and materials handling systems Conveyor and assembly lines: chain, roller and belt conveyors. CONVEYING AND MATERIALS HANDLING SYSTEMS Materials transfer: Transfer systems, shuttles and lifts. Handling systems: large and small sized loads. Production system linkage. Pallet dispensers: stationery and mobile. Automated warehouses: warehouse control stations, miniload, racking: picking and mobile systems carousels. Design and manufacture of automatic installment, for internal transport and freight handling. Order-picking and end-of-line systems: integration of packing machinery, order sorting systems, automated labeling and integration of machine vision equipment.
12 .01 Conveying and materials handling systems CONVEYING AND MATERIALS HANDLING SYSTEMS INSTALLATION Automated transport system for pizzas Pizza Artesanas Supply line with storing Hair care products L'Oreal
13 .01 Conveying and materials handling systems CONVEYING AND MATERIALS HANDLING SYSTEMS INSTALLATION Automated transport system for metal trimming Grupo Antolín Magnesio
14 .01 Conveying and materials handling systems CONVEYING AND MATERIALS HANDLING SYSTEMS INSTALLATION Seat assembly line Grupo Antolín
15 .01 Conveying and materials handling systems CONVEYING AND MATERIALS HANDLING SYSTEMS INSTALLATION Final controls assembly line JOHN DEERE
16 .01 Conveying and materials handling systems CONVEYING AND MATERIALS HANDLING SYSTEMS INSTALLATION 4 reels transport system (10 Tm.) COLD-PRESSED FROM WIRE MOREDA RIVIERE
17 .01 Conveying and materials handling systems CONVEYING AND MATERIALS HANDLING SYSTEMS INSTALLATION Production stations transfer FLEX REST EQUIPMENT
18 .01 Conveying and materials handling systems CONVEYING AND MATERIALS HANDLING SYSTEMS INSTALLATION J.I.T. Wheel supply MICHELIN Order sorting system miniload JANSSEN CILAG
19 .01 Conveying and materials handling systems CONVEYING AND MATERIALS HANDLING SYSTEMS INSTALLATION Wheel checking (tyre and rim) MICHELIN
20 .01 Conveying and materials handling systems CONVEYING AND MATERIALS HANDLING SYSTEMS INSTALLATION Seat pneumatic handling system LEAR
21 .01 Conveying and materials handling systems CONVEYING AND MATERIALS HANDLING SYSTEMS INSTALLATION Double pieces automatic handling system BENTELER
22 .02 AGV Systems AGV SYSTEMS Design and manufacture of industrial AGV. 25 years experience in manufacturing. Danaher as a partner. Turnkey projects. Maintenance services: preventive, corrective and remote. Wide range of AGVs according to: load geometry and weight, lifting height required, number of pallets conveyed simultaneously, load type (forks, lateral ) journey frequency required, battery type and charge, radio communication type, work environment (interior, exterior). Multiple guidance systems: laser, magnetic spots, dual (laser/magnetic), optical strip, magnetic strip Integration with multiple systems: conveyor or palletising lines, warehouse control stations, racking or floor level storage, production lines. Traffic control system used to manage AGV fleets containing various models. Real time AGV system simulation. Customized management and control system, incorporating communication with: client management systems (ERP), warehouse management system (SGA), client data networks.
23 .02 AGV Systems AGV SYSTEMS INSTALLATION Containers transport REFRESCOS DEL SUR DE EUROPA
24 .02 AGV Systems AGV SYSTEMS INSTALLATION Pallets transport from production to the warehouse ARBORA & AUSONIA
25 .02 AGV Systems AGV SYSTEMS INSTALLATION AGV QUAD ASTI
26 .02 AGV Systems AGV SYSTEMS INSTALLATION 6 Pallets at the time transport PROTAGMA
27 .02 AGV Systems AGV SYSTEMS INSTALLATION Paper reels transport TORRAS PAPEL
28 .02 AGV Systems AGV SYSTEMS INSTALLATION Linen transport GRENOBLE HOSPITAL
29 .02 AGV Systems AGV SYSTEMS INSTALLATION Bumper production stations linkage IVECO Spain
30 .02 AGV Systems AGV SYSTEMS INSTALLATION Cockpit production stations linkage IVECO Spain
31 .02 AGV Systems AGV SYSTEMS INSTALLATION AGCLOG ASTI Towing tractor AGV ASTI Towing tractor AGV ASTI
32 .02 AGV Systems AGV SYSTEMS INSTALLATION Autoclave automated load SACESA
33 .03 IT Systems IT SYSTEMS Modular software: warehouse management (SGA), production management, supply chain management, paperless picking (RF terminals, pick to light and pick to voice), traceability, video surveillance data capture, identification. Integration with multiple systems : handheld, truck-mounted RF, voice and stationary terminals, scanning and decoding equipment,, order picking shuttles, displays and LEDs for live storage racks, machine vision systems, printing and marking systems. Communication systems: Ethernet (cable), wireless (WIFI and other RF standards), field buses (profibus, interbus, CAN, devicenet, Warehouse, production and supply chain management computing systems. Identification systems: barcodes, RFID (full range), datamatrix
34 .03 IT Systems Software general description: SIGAT AL Modular software for the integral warehouse management. Adaptable to small warehouses and wide logistic centers. It can be used with the last automatic techniques. Handheld and truck-mounted RF terminals. Automatic Guided Vehicles (AGV). Paperless picking systems, with unit control, labelling. Communication with ERP software (SAP, NAVISION, JD EDWARDS...). Developed on a relational data base basis SQL Server / ORACLE with client/supplier architecture. Windows environment. Graphical interface very intuitive.
35 .03 IT Systems WAREHOUSE MANAGEMENT SYSTEM SIGAT Warehouse Management System sample. SANOFI PASTEUR MSD
36 .03 IT Systems TRACEABILITY CONTROL SYSTEMS OTs management communication with Pokayokes Registered on line SIGAT Traceability control systems sample VISTEON B9 Line
37 .03 IT Systems PRODUCTION MANAGEMENT SYSTEMS SIGAT Production management system sample CASPLE
38 .03 IT Systems PRODUCTION LINES CONTROL SYSTEMS SIGAT Production lines control systems CTC
39 .03 IT Systems ORDER MANAGEMENT SYSTEMS SIGAT Order management systems sample ERAL ASTI order sorting equipment Radiofrequency; Pick to Light; Pick to voice; weight control
40 .03 IT Systems PICKING SOLUTIONS SIGAT Picking solutions sample WYETH
41 .03 IT Systems PROCESSES VISUALIZATION SIGAT Processes visualization system sample VISTEON 898 Line
42 .03 IT Systems MAINTENANCE SIGAT PLC signals visualization SIGAT Event visualization
43 .07 ASTI Clients
44 Thanks for your attention
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