Data Management - NLP Simulation & crash Load Cases
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1 Titel der Präsentation. Ergänzt mit einem Untertitel. Simulation Data Management, BMW
2 Page: 2 Simulation Data and Process Management. Topics. Basic Motivation. Current applications and Architecture. Coupling with other data management systems. Upcoming projects. numbers and BMW
3 Page: 3 Basic Motivation. The initial example scenario: Three engineers have to analyze the crash behavior of a virtual car model: ~10 mio DOF s. Same car model. Same crash load case. Compare the results in a report of 50 pages against the base line design. Within a week.??? BMW
4 Page: 4 Basic Motivation. What could happen (in this example): Three engineers have to analyse the crash behaviour of a virtual car model: ~10 mio DOF s. Variation in small details Same car model. Not using the exactly same source data Same crash load case. Different formulation of load/functions and solving parameters Compare the results in a report of 50 pages against the base line design. Different Layout and content Within a week. BMW External
5 Page: 5 Basic Motivation. What could happen in real life: Not 3 but 400 engineers have to analyze the crash behavior of not one but 50 virtual car model?? External External BMW External
6 Page: 6 Basic Motivation. What could happen in real life: Not 3 but 400 engineers have to analyze the crash behavior of not one but 50 virtual car model? Solution: Software with Business Logic for: Model Assembly and Sub model Definition. Data/Object Structure. Standard process to access current status of data. Standard process chain for pre/solve/post/report. to manage both the data and the processes. SimManager as the end to end BMW
7 Page: 7 Current Applications and Architecture. Integrated simulation processes. Configuration Assembly Solve Post process Reporting Skriptlibrary HPC Interface Skriptlibrary Report Templates ~20000cores Spread over BMW
8 Page: 8 Current Applications and Architecture. Basic Data BMW
9 Page: 9 Current Applications and Architecture. Fully transparent relationship. Audit BMW
10 Page: 10 Current Applications and Architecture. Current numbers. > 63 million business data objects. 1.5 PB data files persistent. 6 PB throughput per year. ~1000 user accounts up to 400 concurrent 250 avg. Based on BMW
11 Page: 11 Current Applications and Architecture. Disciplines. NVH ~130 Load Cases Crash ~80 Load Cases Driveline Exterior components Head impact FMVSS201 Pedestrian safety Occupant safety Forming Interior BMW
12 Page: 12 Current Applications and Architecture. Multidisciplinary Simulation BMW
13 Page: 13 Current Applications and Architecture. Mapping Forming Results to Crash structures. Pre Processor Batch mode Variable Sheet thickness and tensions from forming process applied to crash BMW
14 Page: 14 Coupling with other Data Management Systems. in the Systems Engineering Cycle. Requirements Designs Status Structure CAD Interfacing Verification BMW
15 Page: 15 Coupling with other Data Management Systems. PDM Integration. 1 to 1 CAD Part Relation CAD Part Version Simulation BMW
16 Page: 16 Coupling with other Data Management Systems. PDM BMW
17 Page: 17 Upcoming Projects. Upcoming Simulation disciplines. CFD External Internal - Engine Motorcycle Chassis NVH Customer Driving Experience Prototype Assembly Preparation Material Research Optimization Crash and NVH in one BMW
18 Page: 18 Upcoming Projects. Functional Mockup for Co Simulation. FMI. Simulation A Drive Line Dynamics FMI Simulation B Mechatronics Control System Specification of the Modelisar Activity. Hardware in the loop under investigation. Budget for SimManager Integration BMW
19 Page: 19 Upcoming Projects. Real Time/Interactive Finite Element Simulation. Cooperation with TUM 3D Munich. Currently 60 fps/70000 hexa elements. Up to hexa elements with 2 fps Runs on nvidia s CUDA Engine. As Plug In for Design-, CAD, FE-Preproc tools. Budget for pilot BMW
20 Page: 20 Upcoming Projects. Remote visualization integrated. No data exports/copy to review results or any 3D data. No local data anymore. Own environment for remote vis. close to HPC SimManager to dispatch visualization session from the web UI. No expensive user workstation necessary. Collaboration on one session for many users from different BMW
21 Page: 21 Upcoming Projects. ADAMS Integration Out of the box solution will be installed. ADAMS and SimManager tightly connected. Exchange between MBS and BMW
22 Page: 22 Simulation Data Management. Summary: 280 users running up to 2500 Simulations per day. 80 Key Results and 1 Report created per Simulation. Users from 4 continents working with the same data sets. # of Engineers didn t grow over the last 4 years but the number development projects doubled. The planed increase of car project can be managed without increasing personnel BMW
23 Page: 23 Thank BMW
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