SAMHWA Mixing Tech. Co., LTD. SAMHWA Mixing Tech. Co., LTD.

Transcription

1 SMHW Mixing Teh. o., LT. 9-7L Nmong In. ompoun Kojn-ong, Nmong-Gu, Inhon, 40-3, Kore TL : FX : mil : [email protected] Home Pge : SMHW Mixing Teh. o., LT.

2 The S-Line Stti Mixer in n in-line mixing evie mixes two flows ontinuously pssing through without ny moving prt. 3. RIL MIXING The flow is ontinuously fore to e inverte ompletely so tht prtiles entering t the enter of the strem re fore to the outer wll n k gin on ontinuous sis. RIGHT LMNT JUNTION LFT-LMNT STRUTUR The S-Line Stti Mixer is struture s joining right elements n left elements lterntely t right ngle. The element is shpe so s to twist retngulr plte to egrees. The numer of elements is etermine y mixing purpose. Right lement jent t 90 ngles to eh other Left lement HRTRISTIS Smooth shpe of the element No instll-limittion in proessing line xellent mixing or lening liqui n liqui, liqui n gs, gs n gs, soli flui n soli flui No prts to e mintine Low pressure rop No noise, no virtion, no lekge Suitle for poisonous mterils pplile to low or high visous mterils (,000 Poise) Right lement Left lement sy proessing ontrol ue to simple n ontinuous opertion ontriution to high proutivity y energy sving n ost reution MIXING PRINIPL. FLOW IVISION Flow is evie eqully pssing eh element n numer of ivisions inreses in geometril progression wy s the numer of the elements inreses. MULSION OPRTION OMPRISON TWN GITTOR N STTI MIXR xisting gittor Reform with Stti Mixer Stti Mixer only lements No. Strition lements No. Strition 4, , ,36 Flow ivision V= n, where n is the numer of elements. Thikness of Strition = / n, where is the ross setion of the flow pipe. element stti mixer n ivie flow into out one million eqully ivie , ,44,04,76 4,94,304 6,777,6 67,,64 6,43,46,073,74,4 Opertion Quntity: 0 liters No. of lements Fluis Liqui only Liqui only Liqui, Power, Gs Flow ivision Spe Opertion Time Lrge min Lrge < min Smll Immeitely No. of Strition Power % 40% < % Refer etile piture on pge 6 Fility Investment % % < %. ROTTIONL IRULTION The flow reverses its rottion t eh element juntion ue to the lternte right-hn n onition Mintenne Metho of Opertion Noise, Virtion, xpose to ir Nee th None Nee th None None ontinuous left-hn lignment of the elements. Proutivity > 3 > S-LIN STTI MIXR S-LIN STTI MIXR

3 TYP S FOR GNRL US TYP S FOR FOOS N MIL PROUTS Stti mixer Type S is for generl use suh s mixing, iviing, het exhnge, extrtion, ph ontrol, et.. Stti Mixer Type S is for foos n meil prouts. It is uffe the insie n outsie for snitry, n its elements re removle from the housing for lening. IMNSION Pipe Size 3/ / Out i [O] imension (mm) Length [L] 6 Pipe Size 6 Out i [O] Length [L],0,4 IMNSION Pipe Size S imension (mm) Out i [O].4 Length [L] O L 3/4 / 4 / / ,,3,770 3, 3,0 4, L O / S S / S 3S 4S ,40 USGS Mixing Retion xtrtion iviing omposition oloring Polymeriztion mulsifition Wter Heting Het xhnge ph ontrol et. 9 USGS ile Oil Inustry Myonnise Ie rem hoolte everge n Milk Inustry Kethup Vrious Meiine Inustry Neutrliztion iffusion Gs Mixing Power Mixing STNR SPIFITION STNR SPIFITION Mteril : ron Steel, SUS 304, SUS 36, PV, Teflon, PP, P, FRP Numer of lements : 6 lement Instlltion : Fixe Type, Removle Type Housing Pipe : KS, JIS, NSI Stnr onnetion : Flnge(KS, JIS, NSI, IN, et.), Thre, Union, Weling, et. Mteril : SUS 304, SUS 36 Numer of lements : 6 Surfe Finish : uffing lement Instlltion : Removle Type Housing Pipe : IF Snitry Pipe onnetion : IF Snitry lmp & Union 3 S-LIN STTI MIXR S-LIN STTI MIXR 4

4 TYP S3 FOR PILOT PLNT TYP S4 FOR SYNTHTI FIR N HIGH PRSSUR, VISOUS FLUI Stti Mixer Type S3 is suitle for mixing smll quntities in lortory or pilot plnt, n its mixing proess n e seen when trnsprent mteril is use for the housing. IMNSION I USGS Lortory or Pilot Plnt Mixing of smll quntities Mixing of two omponent Resin(Resin+Hrener) STNR SPIFITION L In i [I] 4 6 imension (mm) Out i [O] 6 Length [L] Mteril : SUS 304, SUS 36, Glss, Hose n ryl for Housing, SUS 304 n SUS 36 for lements Numer of lements : 4 lement Instlltion : Removle Type, ge Sel Type onnetion : Thre, Hose Nipple, Union, et. O Stti Mixer Type S4 is suitle for mixing n het exhnging of high pressure n high visous fluis in the hemil fier proessing. IMNSION USGS L Mixing n iviing in hemil fier proessing Melte resin oloring n polymer mixing proess STNR SPIFITION Housing imeter [] Housing Sheule Out imeter [] (mm) High visous flui mixing Mteril : ron Steel, SUS 304, SUS 36 Numer of lements : 6 lement Instlltion : ge Sel(fe weling) Type, Removle Type PV, Teflon, PP, P, FRP lerne : Zero Housing Pipe : KS, JIS, NSI Stnr onnetion : Flnge (KS, JIS, NSI, IN, et.) Weling T / 3/4 3/4 / 4 / 4 / / / / Totl Length [L] (mm) Without Flnge With Flnge Thikness [T] (mm) S-LIN STTI MIXR S-LIN STTI MIXR 6

5 MIXING OF FLUIITY SOLI OR POWR Power feeer Power feeer LT TRNSFR MIXR :Rotry Vlve ir virtor (ritrry) POWR MIXR VRTIL TRNSFR MIXR ompresse ir Power Power Jet mixing eutor is use for mixing, retion, ilution, neutrliztion s well s preventing soli prtiles from seimenttion. Liqui supplie y irultion pump suks surrouning liqui y operting nozzle of jet mixing eutor instlle in tnk, n this sution liqui n irulting flui re mixe insie the eutor, n ejete. jete liqui promotes mixing y forming swirl. MIXR SLTION Type & Mteril No. of lements imeter Pressure rop. S-LIN STTI MIXR OPRTING SPIFITION FLUI NM FLOW RT/HOUR SPIFI GRVITY VISOSITY(P) TMPRTUR( ) ph PRSSUR MIN PIP NOZZL Re = Uφ μ lultion for Pressure rop Re : No. of Reynols : Pipe Insie imeter(m) φ: ensity(g/m 3 ) U : Flui Veloity(m/se) μ: Visosity(g/se m) MIXTUR INSTLLTION Instll t the lowest lotion Liqui level must e mintine t ~m ove the jet mixing eutor The numer of instlle jet mixing eutors epens on the type n size of the vessel n tnk. HRTRISTIS. No mintenne require, sine there re no moving prts. Suitle for tnks with liquiity gs n/or where risk of explosion exists euse it is ompletely sele 3. Vrious mterils (ron Steel, Stinless Steel, P, PR, Teflon, et.) 4. No noise, no virtion. sy instlltion n low ost INSTLLTION XMPL OF JT MIXING UTOR Spheril Tnk Squre Tnk ylinril Tnk. S-LIN HT MIXR OPRTING SPIFITION Top View Long, Nrrow Tnk Sie View Top View Top View FLOW RT / (m 3 / hr) FLUI PRSSUR (kg / m G) Sie View STM PRSSUR (kg / m G) TMPRTUR ( ) INLT OUTLT MIN PIP NOZZL n View Sie View 7 S-LIN STTI MIXR JT MIXING UTOR

6 LULTION XMPL OF STM ONSUMPTION (S) Flow of Wter (Q) :,000l/h Flowl/h temp. ifferene Temperture (t) : S = nthlpy kl/kg - Trget temp. Trget Temp. (t) : 40 Press. (Ps) : 6kg/m = Q (t-t) =,000 (40-) = 97. kg/h nthlpy (h ) : 67.kl/kg h - t FLOW ONTROL. Flow ontrol will e one efore the inlet of the heter.. Overflow will e returne or ishrge y the relief vlve in se of the flow ontrolle fter the heter. OMPRISON WITH TRITIONL HTR Tritionl In-Line Heter Tritionl In-Line Heter ffiieny elow 90% over 90% Mintenne neee not neee pity limite no limit Size lrge smll S-Line Heter is new type of flui heter whih n ontrol flui temperture esily without ny moving prts, noise n virtion. The flui running in the nozzle of the heter is mixe with stem sutione in Heting Time Life long 4~yers short semi-permnent Spe Prie require high no spe low through the holes roun the nozzle, n is hete immeitely. speilly, the elements instlle in the nozzle mke the flui mixe with stem effetively for uniform temperture. This n e pplie for utomti opertion of heting, sterilizing, n ooling ny liquis inluing wter s well s high visous fluis. RLTION TWN TH HT-FLUI PRSSUR N TH STM PRSSUR () Pressure : Flui Pressure+kg/m (Min) ~ kg/m (Mx) () Flui Pressure : 0.kg/m (Min) ~ kg/m (Mx) xmple for Re-yle system xmple for One-pss system () Pressure rop in Heter in se of no stem sution : m q (Mx) 3 Retor Overflow vlve Striner regulting vlve hek vlve regulting vlve hek vlve Wter intet Striner ishrging hot wter ifferene with stem sution : 0m q (Mx) INSTLLTION STRINR STRINR 4 OY 3 LMNT NOZZL 4 RIN PLUG Pump TMP.ONTROL VLV HK VLV P TMP.ONTROL VLV HK VLV PPLITION Foo In. Petro-hemil In. Pper & Pulp In. hemil In. Wter Tretment th Servie P Liqui P P0 Liqui USGS HTR Pump 3L L Wter Heting Strh ooking ph ontrol Het xhnge Retion Mixing Neutrliztion SP > P P > > P Wshing Keeping Temperture MTRIL Mil Steel, Stinless Steel, Teflon, et. PIP SIZ / () ~ (00) OPRTION STRT. Pumping Liqui. Open Vlve 3. ontrol Temp. ontrol Vlve STOP. lose Vlve. lose Liqui Vlve 9 S-LIN STM MIXR S-LIN STM MIXR

7 PITY STNR SPIFITION PPLITION XMPLS S-LIN HTR Moel No. Stnr Flow (m 3 / hr) Moel No. Stnr Flow (m 3 / hr) WTR - HTING SM SM SM SM 3 SM SM SM SM SM SM Liqui TI Tritionl Wy TI y S-Line Heter SM 0 SM SM SM P Next proess Liqui P S-Line Heter Next proess IMNSION HT XHNG TI Tritionl Wy TI y S-Line Heter F Liqui P Liqui P S-Line Heter rin Het xhnger Next proess Het xhnger Next proess L S-LIN HTR OOKING SYSTM Temp. ontroller Moel No. Nozzle Size L imension (mm) F rin Striner ontrol vlve ir SM SM / 3/4 / 7 7 /4 /4 Liqui Temp. sensor SM SM 3 SM 40 / 4 / / / 3/ 3/ Mixer pplition proess of ooking Temp. guge SM 0 / 3 3/ SM 6 SM SM SM SM SM 0 SM / ,0, / 3/ / / / 3/4 3/4 Mterils Tnk Pump Mixer ooking proess of strh slurry Strh milk Stti mixer nzyme Mixer Het exhnger Retion tnk Finl retion tnk Gluose mnufturing proess S-LIN STM MIXR S-LIN STM MIXR

8 VNTURI TYP MIXING LMNT TYP esuperheter is use to proue sturte stem or low pressure/low temperture stem from superhete stem or high pressure/high temperture stem. PRINIPL esuperheter ejets wter iretly into stem, n wter is mixe with stem to e sturte to low pressure/low temperture stem. In-Tnk Heter is positione in the tnk to het liqui in the tnk, s ejeting stem n mking the sutione liqui to e mixe with stem in the heter. The opertion of this heter is free from virtion, hmmering n noise of stem onensing. TYP ) VNTURI TYP While stem through Venturi nozzle forms swirl, wter ejete from speilly esigne wter nozzle forms thin film, n they re instntly n ompletely sturte. ) MIXING LMNT TYP Wter through spry nozzle n stem mix instntly s they pss element to proue sturte stem. Moel No. : ITH - T Moel No. : ITH - F Moel No. : ITH - FS =Liqui = =Liqui = =Liqui = HRTRISTIS No noise or virtion Uniform temperture of esuperhete stem No omponents filure, no prts to e mintine No nee of supplying high pressure wter Possile to use even when temperture ifferene etween superhete stem n esuperheting temperture is lrge igrm of instlltion omplete with ontrol vlves n ypss in stemline n wterline. P/ TMP.ONTROL VLV Vrious mterils oy - Forge Steel, ron Steel, Stinless Steel, et. Nozzle - Stinless Steel = superhete stem flow = esuperhete stem flow = ooling wter P/ = pressure ontroller T/ = temperture ontroller T/ Thre Type Instlltion (Single Type) Flnge Type Instlltion (Multiple Type) Outsie Tnk Type 3 SUPRHTR IN-TNK HTR 4

9 STNR SPIFITION ONNTIONS, IMNSIONS N WIGHTS jetor is evie generting vuum using high spee flui through nozzle, n is lssifie oring to its motive flui s stem ejetor, liqui ejetor, ir ejetor, et.. Thre Type ONSTRUTION OF JTOR Moel No. : ITH - T MOTIV HST. MOTIV NOZZL 3. SUTION HMR 4. INLT IFFUSR. THROT 6. OUTLT IFFUSR P0. SUTION PRSSUR P. MOTIV PRSSUR P. ISHRG PRSSUR onnetions 3/4 / 4 / 3 4 imensions (mm) Weight (kg) 3 7 P P Flnge Type P0 PRINIPL Moel No. : ITH - F onnetions imensions (mm) 3/4 3 / 4 40 / jetor is kin of vuum pump utilizing kineti energy of high spee jet from nozzle for sution of low energy flui. jetor is use in proess of sution n ishrging, trnsferring, or mixing gses, liquis, n/or prtiultes. Weight (kg) HRTRISTIS No omponent filures, sine there re no moving prts Simple onstrution, esy opertion n mintenne onstnt operting performne n long life Low ost of opertion n mintenne Outsie Tnk Type USGS hemil Petroleum Syntheti fier n fri mnufturing ile oil Iron n steel Fertilizer Power plnt Ship uiling Wter tretment PPLITIONS Moel No. : ITH - FS 3/ 4 3 / 4 40 / Vuum rying nrihment istilltion eooriztion rystlliztion xhust Impregntion Mixing ooling onnetions 7 / / / / MTRIL ron Steel, Stinless Steel, Hstelloy, PV, Teflon, P, PP, et. imensions (mm) SIGN ONITIONS Motive flui pressure n temperture Sution rte Sution pressure Weight (kg) Sution flui temperture Sution flui flow ishrge pressure Mteril IN-TNK HTR JTOR 6

10 STM JTOR ejetors re most wiely use ejetors in vrious inustries. It n otin vrious egrees of vuum with stem s its motive flui. Single stge is use for low vuum, n multi-stge ejetors with interonensers re use for high vuum. STM JTOR MTRIL oy : ron Steel, Stinless Steel Nozzle : Stinless Steel onnetions, imensions n Weights imensions (mm) Weight (kg) xmple of onsumption lultion Sution pressure(p0) : Torr Motive pressure (P) : kg/m s ishrge pressure(p) : 7 Torr Sution flow rte(v0) : 0kg/hr, ir lultion of onsumption for this onition gives xpnsion rtio : = P = 7 P0 ompression rtio : K K = P = 7 6 P0 From grph on the right, we otin Sution oeffiieny : α= 0. Therefore, motive onsumption(s) is S = V0 = 0 7 kg/hr α 0. XMPLS OF PPLITIONS ,000,000 4,000 xpnsion Rtio = P : Motive stem : ooling wter : To evution pump : Vpor : Prout F : Heting stem G : H : onenste F : Sution line : Motive stem : Liqui outlet : ishrge [ PUMP PRIMING ] [ VUUM FILTRING SYSTM ] [ LIQUI TRNSPORT SYSTM ] Sution oeffiieny = V0 S ompression ompression ompression ompression ompression ompression ompression ompression ompression ompression ompression ompression ompression ompression ompression ompression ompression ompression Rtio Rtio Rtio Rtio Rtio Rtio Rtio Rtio Rtio Rtio Rtio Rtio Rtio Rtio Rtio Rtio Rtio Rtio K = P0 ONNTION Flnge : KS, JIS, NSI Stnrs USGS Vuum rying, nrihment, istilltion, eooriztion, rystlliztion, xhust, Impregntion, et. H G [ VUUM RYSTLLIZTION SYSTM ] [ VUUM SYSTM FOR OORIZTION OF IL OIL ] H [ HT ROVRY VUUM SYSTM ] 7 JTOR JTOR

11 INSTLLTION OF STM JTOR STM JT LIQUI JTOR Wter Wter Wter ~0.m -3m 30 Torr Torr ~4.0m Torr -3m 30 Torr Torr Torr ~m ~.m -3m 30 Torr Torr Torr Torr Torr Torr INSTLLTION XMPL OF ~0.m SMI-ROMTRI ONNSR USING FLOT INSTLLTION XMPL OF SMI-ROMTRI VLVS ON INTRMIT TNK jet liqui ejetor is n equipment for trnsporting, ishrging or heting liqui with high spee stem ejete through nozzle. ONNSR WITH INTRMIT TNK IMNSION onnetions, imensions n Weights Moel No. J J J3 J40 J0 J6 J Motive onnetion INSTLLTION XMPL OF ROMTRI ONNSR N HOTWLL 0 Torr Torr 7 Torr Sution onnetion ishrge onnetion imensions (mm) Wter ~.m Wter Weight (kg) Torr V0 -m 6 Torr Wter V0 Torr V0 : onenste tnk must hve enough pity for onenste generte t one th opertion USGS Feeing orrosive liquis, is, lklis, et. Trnsporting n irulting riotive liquis ishrging snitry sewges n wste wter in pit XMP OF Pump priming purposes XMPL OF SURF SMI-ROMTRI SYSTM XMPL OF SURF ONNSR N WTR-RING VUUM PUMP ONNSR N ONNST TNK FOR TH OPRTION USING SURF ONNSR N ONNST TNK FOR TH OPRTION MTRIL ron Steel, Stinless Steel, ronze, Teflon, et. onnetion : Flnges (KS, JIS, NSI Stnrs), Thres, Unions, et. 9 JTOR JTOR

12 LIQUI JTOR JTOR FOR MIXING HMILS Liqui ejetor is evie to suk n mix, trnsport, or ompress fluis using high spee flui through Sution nozzle. Wter is use s motive flui for most ses. imension (mm) Moel No. J - 0 IMNSION Mximum Mixe Flow. onnetions. imensions n Weights Moel No. J - J - J - 3 J - 40 Mx. Mixe Flow (kg/h),0 3,00 6,000,000 onnetion imensions (mm) Weight (kg) 3 Motive Liqui ishrge J - J - J - 40 J - 0 J - 6 J - J J - 0 J - 6 4,000 3, PPLITION OF LIQUI JTOR (XMPLS) J - 40,000 J - J - 70,000,000 mx mixe flow USGS Vuum istilltion n rying Pump priming ilution of suiton hemils in wter tretment inustries : Sution : Operting liqui : Fresh liqui V0 : ir/gs V : Motive liqui : Rw wter : Operting Wter : lkli : i Mixing n trnsporting fluis n sution gses Trnsport of slts, tivte ron, resins, et. V MTRIL ron Steel, Stinless Steel, Ruer, PP, P, Teflon, et. onnetion : Flnges(KS, JIS, NSI Stnrs) IR MIXING PROSS OZON MIXING IN WTR V0 ION XHNG FILTRING PROSS TRTMNT INUSTRIS JTOR JTOR

13 GS JTOR IR JTOR Gs ejetors re operte with the sme priniple s stem ejetors, n gses or ompresse ir re use s motive flui, inste of stem. XMPL OF PPLITIONS : Sution line : ompresse ir : Outlet SIPHON XHUST SYSTM VUUM F SYSTM VUUM FILTRING SYSTM PUMP PRIMING USGS Mixing gses Siphon line in ls Fee n or mixing of liqui Pump priming MTRIL ron Steel, Stinless Steel, Teflon, et. onnetion : Flnge(KS, JIS, NSI Stnrs), Thre, Union ir ejetor is instlle in sution line of wter sele vuum pump, n uses tmospheri ir s its motive flui. When n ir ejetor is instlle on wter sele vuum pump, it n proue high vuum up to torr n prevent vittion tht my e proue in vuum pump t high vuum. PRFORMN URV OF N IR JTOR Quntity sutione (m 3 /min) IR Funtion urve of Vuum Pump Funtion urve operte with jetor Vuum Pump- Power onsumption-kw Mximum Vuum Vuum Pump-73mmHg With jetor-73mmhg Vuum(Torr) MTRIL ron Steel, Stinless Steel, Teflon, et. onnetion : Flnge(KS, JIS, NSI Stnrs), Thre, Union onnetions, imensions n Weights Moel No. Motive ir onnetion J-40 Sution onnetion 40 ishrge onnetion 40 imensions (mm) Weight (kg) IR JTOR P0 P J J : Sution meium : tmospheri ir s motive meium : xhust P0 : Sution pressure P : ishrge pressure of the ir ejetor 3 JTOR JTOR 4

14 HRTRISTIS OF STM JTORS 0 40 solute Pressure(mm Hg s) X X X X X X onsumption is se on pressure : 7kg/m G ooling wter temperture : 9. X X X X X X X X X X X X X X X X Three-stge pkge vuum system st element n 3r 4th th 6th 7th th 9th X X th th th Sution Rte of ry ir(kg/hr) Mixing Proess : It shows two mterils pssing through the elements in S-Line Stti Mixer. JTOR JTOR 6