GIBITRE INSTRUMENTS S.R.L. VIA MEUCCI CURNO BG ITALY INTERNAL TENSOR CHECK. GIBITRE Instruments TENSOR CHECK COMPACT-PC
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1 RAPPORTO DI TARATURA N. PROVA Report of Calibration No. Pagina 1 di 6 Page 1 of 6. - Data di emissione date of issue - destinatario addresse - richiesta application - in data date Si riferisce a referring to - oggetto item - costruttore manufacturer - modello model - matricola serial number - data delle misure date of measurements - data consigliata prossima taratura next suggested calibration date - allegati enclosures - operatore operator 22/06/2004 GIBITRE INSTRUMENTS S.R.L. VIA MEUCCI CURNO BG ITALY INTERNAL 21/06/2004 TENSOR CHECK GIBITRE Instruments TENSOR CHECK COMPACT-PC /06/ /06/2005 Copy of Primary References Locatelli Ivan I risultati di misura riportati nel presente Certificato sono stati ottenuti applicando le procedure riportate alla pagina seguente insieme ai campioni di prima linea che iniziano la catena di riferibilità e ai rispettivi certificati validi di taratura. The measurement results reported in this Certificate were obtained following the procedures reported in the following page together with the first line standards which begin the traceability chain and their valid certificates of calibration. Le incertezze di misura dichiarate in questo documento sono espresse come due volte lo scarto tipo (corrispondente, nel caso di distribuzione normale, a un livello di confidenza di circa 95%). The measurement uncertainties stated in this document are estimated at the level of twice the standard deviation (corresponding, in the case of normal distribution, to a confidence level of about 95%). Il Responsabile del Centro Head of the Centre Cavalli Alex
2 Pagina 2 di 6 Page 2 of 6. La catena di riferibilità ha inizio dai campioni di prima linea N Traceability is through first line standards No. Muniti di certificati validi di taratura rispettivamente N Validated by certificates of calibration No. Campioni primari da cui ha inizio la catena di riferibilità Primary References Gibitre Certific. Description Standard Calibration Certific. Issue Due Uncertainty Code Code Body Center Number Date Date Value Unit MUL Multimeter Khithley 2000 SIT Nemko-AlfLab 08064/03 09/11/ /11/ ppm BPP Gauge Block 2mm SIT MG CT /10/ /10/2006 0,00009 mm BPP Gauge Block 5mm SIT MG CT /10/ /10/2006 0,00009 mm BPP Gauge Block 10mm SIT MG CT /10/ /10/2006 0,0001 mm BPP Gauge Block 25mm SIT MG CT /10/ /10/2006 0,00011 mm BPP Gauge Block 100mm SIT MG CT /10/ /10/2006 0,00015 mm CDC Load cell CR_100 SIT Bilanciai /11/ /11/2004 0,418 N CDC Temperatura test Test temperature Load Cell CR_1000 SIT Bilanciai /11/ /11/2004 9,632 N Temperatura ambiente Temperature 23 ± 5 C
3 Pagina 3 di 6 Page 3 of 6. PROCEDURE OF FUNCTIONALITY CHECK AND CALIBRATION INTRODUCTORY NOTE The GIBITRE Instruments dynamometer has been projected and according to ASTM D 412, ISO 2285 and UNI Instrument calibration is made using calibration instruments referring to primary references which are certified by an accredited centre. The precision of the instruments used is fit to guarantee the GIBITRE Instrument reported precision. TABLES 3 and 4 show the list of used instruments and the primary references whose certificates are enclosed. ENVIRONMENTAL CONDITIONS The calibration, in relation to the stability of the used reference standards instruments, must be considered valid for temperature within 18 C and 28 C; for temperature out of this range the validity of the calibration must be checked by the customer. Relative humidity does not influence the validity of the calibration in a considerable way. FUNCTIONAL CHECKS Before the calibration some functional checks are made. LIMIT-SWITCHES CHECKS The safety limit-switches are checked so that when the cross-head get them the machine stops. EMERGENCY PUSH-BUTTON CHECK The emergency push-button is checked so that when the operator press it the power supply is cut. CALIBRATIONS LOAD CELL CALIBRATION Load cell calibration is made according to ASTM E4 and UNI EN standards. To make the calibration, the reference load cell is connected to the proper read instrument and is placed in series with the dynamometer load cell. The calibration is made starting the machine calibration procedure and making a cycles of measurements to determine calibration parameters. At the end of the calibration a verification is made to evaluate the precision of the instrument; to do that all the measured values are compared to the reference load cell ones at different charged load during three read cycles. More over at the end of every cycle, residual value is measured after 30 seconds from the removal of the load. If the customer wants the reversibility error is calculated; in other words we calculate the mean reading variation between a load which increases and one which decreases. The mean of the values is showed in the legend. EXTENSOMETERS CALIBRATION Extensometers calibration is made with a comparison between the read value and the nominal one of the reference gauge blocs placed between the two extensometers.after the relevant regulation of the reading system, a verification of the calibration is made making three cycles of measurements at the nominal value of the gauge blocs placed between the extensometers. The precision degree of the extensometers reading system is ranked according to ASTM E 83 standard. CHECK OF THE PRECISION OF THE INSTRUMENT Using different loads, it is checked the precision of the instrument by repeating three cycles of readings and at their end the Mean, the standard deviation and the uncertainty of the measurements of the instrument. The key below shows the meaning of the data and the calculation modalities for the Mean, the Standard Deviation and the uncertainty value (with a uncertainty factor K=2). THICKNESS METER CALIBRATION (If equipped on the machine) The calibration is made using a set of reference gauge blocs and comparing the read values with the nominal gauge bloc thickness.the acceptable precision for the instrument is fixed according to the sizes of the samples specified in dynamometrical tests standard.
4 Pagina 4 di 6 Page 4 of 6. Ref: = NV = Ci = n = U i= M = D = U = Reference Instrument" Nominal Value Reading of the Values during the calibration Number of repetitions made during the calibration (3 in the example below) Uncertainty for each primary reference used for the calibration Average = (C1 + C2 + C3) / n Standard Deviation= ST.DEV.(C1,C2,C3) / (n-1) Uncertainty = RADQ( (U i)^2 + 4*(1+1/n)*D^2 + ((2/3*(NV-M))^2) Reference Nominal Read 1 Read 2 Read 3 Average DEV.STD. Uncertainty instrument value [mm] [mm] [mm] [mm] [mm] [mm] Ref NV C1 C2 C3 M D U Calculations made using an uncertainty factor K= 2. FUNCTIONAL CHECK AND THEIR RESULTS Functional Check Result Limit-switches check Emergency push-button check UPPER EXTENSOMETER CHECK Reference Elongation Read 1 Read 2 Read 3 MEAN Max Err. Max Err. STD.DEV. INCERTAINTY Instruments Nom.[mm] [mm] [mm] [mm] [mm] [mm] [%] [mm] [mm] [%] GB3BPP ,00 25,00 25,00 25,000 0,000 0,00 0,000 0,000 0,00 GB3BPP ,00 100,00 100,00 100,000 0,000 0,00 0,000 0,000 0,00 LOWER EXTENSOMETER CHECK Reference Elongation Read 1 Read 2 Read 3 MEAN Max Err. Max Err. STD.DEV. INCERTAINTY Instruments Nom.[mm] [mm] [mm] [mm] [mm] [mm] [%] [mm] [mm] [%] GB3BPP ,00 25,00 25,00 25,000 0,000 0,00 0,000 0,000 0,00 GB3BPP ,00 100,00 100,01 100,003 0,010 0,01 0,006 0,014 0,01 ASTM E 83 Fixed Err Fixed Err Err.Var. REQUIREMENTS [in] [mm] [%] Rank A 0, ,00051 ±0,1 Rank B-1 0, ,00254 ±0,5 Rank B-2 0, ,00508 ±0,5 Rank C 0, ,02540 ±1 Rank D 0, ,25400 ±1 Rank E 0, ,54001 ±1 Max Error [mm] 0,010 Max Error % 0,01 Following ASTM E 83 standards thi instruments belongs B-1 Rank LOAD CELL READING INSTRUMENT: Instrument type: LOAD CELL Producer: TRANSTRONIC Type: CR 500 Serial number: Measure unit and full scale: Kg OK OK
5 Pagina 5 di 6 Page 5 of 6. LOAD CELL CALIBRATION (SCALE N) Reference Load Read 1 Read 2 Read 3 MEAN STD.DEV. PRECIS. REPEAT. UNCERTANTY instrument Nom.[N] [N] [N] [N] [N] [N] [%] [%] [N] [%] MUL01+CDC01 0 0,0 0,0 0,0 0,00 MUL01+CDC ,1 40,1 40,0 40,07 0,058 0,167 0,250 0,164 0,41 MUL01+CDC ,0 80,0 80,1 80,03 0,058 0,042 0,125 0,192 0,24 MUL01+CDC ,1 160,0 160,0 160,03 0,058 0,021 0,062 0,507 0,32 MUL01+CDC ,0 319,9 319,8 319,90 0,100 0,031 0,063 0,709 0,22 MUL01+CDC ,0 399,9 399,9 399,93 0,058 0,017 0,025 0,754 0,19 MUL01+CDC ,1 600,1 600,1 600,10 0,000 0,017 0,000 0,901 0,15 MUL01+CDC ,5 800,3 800,3 800,37 0,115 0,046 0,025 1,093 0,14 MUL01+CDC ,8 1000,9 1000,9 1000,87 0,058 0,087 0,010 1,293 0,13 MUL01+CDC ,4 1499,3 1499,1 1499,60 0,700 0,027 0,087 2,156 0,14 MUL01+CDC ,2 1993,7 1993,2 1994,03 1,041 0,298 0,100 4,904 0,25 LOAD CELL CALIBRATION (SCALE N) Reference Load Read 1 Read 2 Read 3 MEAN STD.DEV. PRECIS. REPEAT. UNCERTANTY instrument Nom.[N] [N] [N] [N] [N] [N] [%] [%] [N] [%] MUL01+CDC01 0 0,0 0,0 0,0 0,00 MUL01+CDC ,1 40,1 40,0 40,07 0,058 0,167 0,250 0,164 0,41 MUL01+CDC ,0 80,0 80,1 80,03 0,058 0,042 0,125 0,192 0,24 MUL01+CDC ,1 160,0 160,0 160,03 0,058 0,021 0,062 0,507 0,32 MUL01+CDC ,0 319,9 319,8 319,90 0,100 0,031 0,063 0,709 0,22 MUL01+CDC ,0 399,9 399,9 399,93 0,058 0,017 0,025 0,754 0,19 MUL01+CDC ,1 600,1 600,1 600,10 0,000 0,017 0,000 0,901 0,15 MUL01+CDC ,5 800,3 800,3 800,37 0,115 0,046 0,025 1,093 0,14 MUL01+CDC ,8 1000,9 1000,9 1000,87 0,058 0,087 0,010 1,293 0,13 MUL01+CDC ,4 1499,3 1499,1 1499,60 0,700 0,027 0,087 2,156 0,14 MUL01+CDC ,2 1993,7 1993,2 1994,03 1,041 0,298 0,100 4,904 0,25 MUL01+CDC ,3 2499,2 2498,4 2499,30 0,954 0,028 0,076 2,885 0,12 MUL01+CDC ,4 2997,1 2996,8 2997,43 0,850 0,086 0,053 3,264 0,11 MUL01+CDC ,7 3502,3 3500,9 3501,97 0,945 0,056 0,051 3,318 0,09 MUL01+CDC ,8 4094,3 4093,6 4094,23 0,603 0,141 0,029 4,679 0,11 MUL01+CDC ,3 4798,5 4797,8 4798,53 0,751 0,031 0,031 3,190 0,07 REQUIREMENTS RESULTS ASTM E4 UNI EN % 0.5 RANK 1 RANK 2 RANK 3 RANK Precision Max Error 0,30 1,00% 0,50% 1,00% 2,00% 3,00% Max Delta of Precision Error 0,28 1,00% Repeatability Max Error 0,25 1,00% 0,50% 1,00% 2,00% 3,00% Zero Error 0,00 0,05% 0,10% 0,20% 0,30% Reversibility Error ** 0,75% 1,50% 3,00% 4,50% * For more details about the parameters calculus see the reference standards mentioned **Calculated only on request The tensiometer fulfils the requirements of ASTM E4 standard Following UNI EN standard the instrument belongs to 0,5 RANK
6 Pagina 5 di 6 Page 5 of 6. THICKNESS METER READING INSTRUMETNS Instrument: CENTESIMAL THICKNESS METER Producer: MITUTOYO Type: IC1012B Serial number: Measure unit and full scale: 0,01 12,70 mm THICKNESS METER CALIBRATION Reference Thickness Acceptability Read 1 Read 2 Read 3 MEAN STD.DEV. UNCERT. instrumets Nom.[mm] Max Min [mm] [mm] [mm] [mm] [mm] [mm] GB3BPP04 2,00 2,05 1,95 2,00 2,02 2,00 2,007 0,012 0,028 GB3BPP05 5,00 5,05 4,95 5,01 5,00 5,00 5,003 0,006 0,014 Max uncertainty of the instrument Max uncertainty allowed 0,028 0,050
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