Caterpillar Fluid Systems Srl HYDRAULIC HOSE & COUPLINGS

Transcription

1 Caterpillar Fluid Systems Srl HYDRAULIC HOSE & COUPLINGS

2 FOR MORE THAN 85 YEARS, CATERPILLAR HAS BEEN MAKING SUSTAINABLE PROGRESS POSSIBLE AND DRIVING POSITIVE CHANGE ON EVERY CONTINENT. WITH 2011 SALES AND REVENUES OF $60.1 BILLION, CATERPILLAR IS THE WORLD S LEADING MANUFACTURER OF CONSTRUCTION AND MINING EQUIPMENT, DIESEL AND NATURAL GAS ENGINES, FLUIDS, INDUSTRIAL GAS TURBINES AND DIESEL-ELECTRIC LOCOMOTIVES.

3 Construction industries Components Speciality Products (Steel, Rubber, Composites) Resources industries (Mining, Industral, Waste) CEO Energy & Power System (Engines) Customer & Dealer Support Corporate Services ORGANIZATION

4 THE CATERPILLAR BRAND IS SUPPORTED AND STRENGTHENED BY 20 ENTERPRISE BRANDS, EACH VITAL TO THE SUCCESS OF THE ENTERPRISE AND EACH RESPONSIBLE FOR UNIQUE CONTRIBUTIONS TO CUSTOMER VALUE IN THE REGIONS WE SERVE. Solar Turbines A Caterpillar Company HINDUSTAN OLYMPIAN Turbomach A Caterpillar Company BRAND PORTFOLIO

5 CATERPILLAR MANUFACTURERS HIGH QUALITY HYDRAULIC HOSE AND COUPLINGS FOR INSTALLING ON EQUIPMENT IT MANUFACTURES AND FOR THE GENERAL MARKET BUSINESS SECTOR. THE PRODUCT LINE INCLUDES MANY DIFFERENT CONFIGURATIONS OF HOSE AND COUPLINGS FROM SMALL DIAMETERS TO LARGE BORE HOSE PRODUCTS. CAT DESIGNED HYDRAULIC HOSE, COUPLINGS, AND ASSEMBLIES ARE MARKETED UNDER THE CAT AND ANCHOR BRANDS.

6 MENOMINEE (MI) WEST PLAINS (MO) OXFORD (MS) FROSINONE (ITALY) ATESSA (ITALY) THIRUVALLUR (INDIA) HOSE & COUPLING MANUFACTURING LOCATIONS

7 ANCHOR, WITH A HISTORY DATING BACK TO 1938, SPECIALIZES IN HIGH QUALITY HYDRAULIC HOSE AND COUPLINGS FOR BOTH THE OEM AND GENERAL MARKET BUSINESS SECTORS. THE ANCHOR PRODUCT LINE INCLUDES MANY DIFFERENT CONFIGURATIONS OF HOSE AND COUPLINGS FROM SMALL DIAMETERS UP TO THE LARGE BORE HOSE PRODUCTS. ANCHOR BRAN- DED PRODUCT IS MANUFACTURED FOLLOWING CATERPILLAR S HIGH QUALITY STANDARDS AND PRODUCTION SPECIFICATIONS. THE ANCHOR BRAND OFFERS PERFORMANCE PRODUCTS AND SYSTEMS SOLUTIONS WITH PERSONALIZED SERVICE.

8 BRAIDED HOSE Synthetic rubber tube, one or two braids of special high tensile steel wire reinforcements separated by layers of synthetic rubber. Oil and weather resistant synthetic rubber cover. Temperature range: -40 C to +150 C 1SN EN 853 / SAE 100 R1 AT 1SC EN 857 R17 SAE 100 R17 1SN EN 853 / SAE 100 R1 AT HIGH-TEMPERATURE 150 C 2SC EN 857 / SAE 100 R16 SUPERCLEAN 21 BLACK COVER 1SN EN 853 / SAE 100 R1 AT HIGH-TEMPERATURE 150 C BLUE COVER 2SC EN 857 / SAE 100 R16 HIGH-PRESSURE SUPERCLEAN 21 BLUE COVER 2SN EN 853 / SAE 100 R2 AT 2SC EN 857 / SAE 100 R16 HIGH-PRESSURE TOUGHGUARD SUPERCLEAN 40 BLACK COVER 2SN EN 853 / SAE 100 R2 AT HIGH-TEMPERATURE 150 C 2SC EN 857 PLUS MSHA 120 C SUPERCLEAN 40 BLUE COVER 2SN EN 853 / SAE 100 R2 AT HIGH-TEMPERATURE 150 C BLUE COVER 2SC EN 857 PLUS MSHA 120 C TOUGHGUARD HOSE PRODUCTS

9 SPIRAL HOSE Synthetic rubber tube, four or six spiral plies of high tensile steel wire reinforcements separated by layers of synthetic rubber. Oil and weather resistant synthetic rubber cover. Temperature range: -40 C to +120 C 4SP EN 856 R12 EN 856 / SAE 100 R12 MSHA TOUGHGUARD WATERBLAST 800 4SP EN 856 MSHA R13 EN 856 / SAE 100 R13 MSHA WATERBLAST SH EN 856 R13 EN 856 / SAE 100 R13 MSHA TOUGHGUARD 4SH EN 856 PLUS MSHA R15 SAE 100 MSHA 4SH EN 856 PLUS MSHA TOUGHGUARD R15 SAE 100 MSHA TOUGHGUARD R12 EN 856 / SAE 100 R12 MSHA WATERBLAST 600 HOSE PRODUCTS

10 TEXTILE BRAIDED HOSE Synthetic rubber tube, one or two textile braid reinforcements, synthetic rubber cover with all layers bonded. Temperature range: -40 C to +120 C R4 SAE 100 R4 R4 SAE 100 R4 PLUS MSHA R5 SAE 100 R5 R6 EN 854 / SAE 100 R6 HOSE PRODUCTS

11 THERMOPLASTIC HOSE Elastomeric core tube, one or two fiber braid reinforcements special polyester cover with all layers bonded. Temperature range: -56 C to +100 C R7 EN 855 / SAE 100 R7 R8 EN 855 / SAE 100 R8 ORANGE COVER R7 EN 855 / SAE 100 R7 TWIN R8 EN 855 / SAE 100 R8 TWIN ORANGE COVER R7 EN 855 / SAE 100 R7 ORANGE COVER R7 EN 855 / SAE 100 R7 TWIN ORANGE COVER R8 EN 855 / SAE 100 R8 R8 EN 855 / SAE 100 R8 TWIN HOSE PRODUCTS

12 A LARGE SELECTION OF COUPLINGS to meet needs of the market, designed & tested as a system to work with Anchor hose. Complete traceability of the product. COUPLINGS

13 COUPLINGS: Series 1

14 COUPLINGS: Series 2

15 COUPLINGS: Series 3

16 A full line of tooling for servicing Anchor hose assemblies. High Quality Assembly Equipment: economic/low maintenance; fast cycling; quick tooling change; robust & precise. Workshop Crimpers Cutting Machines Skiving Machines Peripheral Equipment ASSEMBLING EQUIPMENT

17 Testing according to ASTM D 380 SAE EN Standards Monsanto Rheometer and Mooney Viscometer for compound characteristics. Tension, aging, hardness, & immersion testing conducted using statistical sampling. Hydraulic Hose Testing: Rubber Laboratory

18 Testing conducted according to Caterpillar engineering/design specifications Wire dimension, tensile strength, torsion & coating. Hydraulic Hose Testing: Wire Tensile Strength

19 Dimensional evaluations are made at the final production phase before shipping to customers According to the applicable SAE & EN Standards, the following dimensions are verified: internal bore, external diameter with exposed wire, cover elongation under pressure, burst pressure & adhesion between liner, wire and cover. Hydraulic Hose Testing: Dimensional

20 Additional test performed: Standards EN 6945, EN27326, ASTM D117 Cover abrasion resistance, ozone resistance, salt spray test (for couplings only). Hydraulic Hose Testing: Abrasion, Corrosion, Climate

21 Testing conducted following Standards EN SAE J343, SAE J343 - EN 6803, SAE J EN 8032 Static pressure test, static impulse test, flex Impulse test. Hydraulic Hose Testing: Pressure Testing

22 Static pressure test according to EN 1402 SAE J343 Hydraulic Hose Testing: Burst

23 The Sikora measuring system is applied on the liner extruders It ensures the concentricity within the prescribed tolerances on 100% of the hose batches. Hydraulic Hose Testing: Concentricity

24 Caterpillar designs couplings to work as a system with Cat hose and according to specific standards Couplings are evaluated in the laboratories for: overall dimensions, thread dimensions, steel characteristics, e.g. hardness, tensile strength. Final finish e.g. rust prevention treatment/coatings Hydraulic Hose Testing: Metallurgical

25 Assembling instruction and crimping charts are provided in a password-protected section of the Anchor web-site: Hydraulic Hose Testing: Assembly

26 DNV BUSINESS ASSURANCE MANAGEMENT SYSTEM CERTIFICATE Certificato No. / Certificate No AE-ITA-SINCERT Si attesta che / This is to certify that CATERPILLAR FLUID SYSTEMS S.r.l. Via Catania, 2/ Atessa (CH) - Italy è conforme ai requisiti della norma per i sistemi di gestione: has been found to conform to the management system standard: UNI EN ISO 14001:2004 (ISO 14001:2004) Valutato secondo le prescrizioni del Regolamento Tecnico RT-09 Evaluated according to the requirements of Technical Regulations RT-09 Questa Certificazione è valida per il seguente campo applicativo: This Certificate is valid for the following product or service ranges: Produzione di tubi idraulici in gomma flessibili con rinforzi metallici, attraverso le fasi di estrusione sottostrato, applicazione rinforzo, estrusione copertura, bendatura, vulcanizzazione, sbendadura, estrazione, collaudo e confezionamento. (Settore EA : 14) Manufacture of rubber hydraulic flexible hoses with metallic reinforcements, through the processes of liner extrusion, reinforcement application, cover extrusion, wrapping, curing, unwrapping, extraction and pressure test, coiling. (Sector EA : 14) Data Prima Emissione/Initial Certification Date: Il Certificato è valido fino al: This Certificate is valid until: L audit è stato eseguito sotto la supervisione di/ The audit has been performed under the supervision of Manuela Del Vecchio Lead Auditor Luogo e data/place and Date: Agrate Brianza (MB), Per l Organismo di Certificazione: For the Accredited Unit: Zeno Beltrami Management Representative La validità del presente Certificato è subordinata al rispetto delle condizioni contenute nel Contratto di Certificazione. Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid. DET NORSKE VERITAS ITALIA SRL - CENTRO DIREZIONALE COLLEONI - PALAZZO SIRIO V.LE COLLEONI, AGRATE BRIANZA (MB) ITALY TEL DNV BUSINESS ASSURANCE MANAGEMENT SYSTEM CERTIFICATE Certificato No. / Certificate No. CERT AQ-ROM-SINCERT Si attesta che / This is to certify that CATERPILLAR FLUID SYSTEMS S.r.l. Sede Legale e Amministrativa: Viale Famagosta, 75/B Milano - Italy Sito: Strada Consortile, Frosinone (FR) - Italy Sito: Via Catania, 2/ Atessa (CH) - Italy è conforme ai requisiti della norma per i sistemi di gestione: has been found to conform to the management system standard: UNI EN ISO 9001:2008 (ISO 9001:2008) Questa Certificazione è valida per il seguente campo applicativo: This Certificate is valid for the following product or service ranges: Progettazione, produzione e vendita di tubi idraulici flessibili in gomma con rinforzi metallici e tessili, industriali e consumer (Settore EA : 14) Design, manufacture and sale of hydraulic rubber flexible hoses with metallic and textile reinforcements, industrial and consumer (Sector EA : 14) Data Prima Emissione/Initial Certification Date: Il Certificato è valido fino al: This Certificate is valid until: L audit è stato eseguito sotto la supervisione di/ The audit has been performed under the supervision of Giuseppe Violante Lead Auditor Luogo e Data/Place and Date: Agrate Brianza (MB), Per l Organismo di Certificazione: For the Accredited Unit: Zeno Beltrami Management Representative La validità del presente Certificato è subordinata al rispetto delle condizioni contenute nel Contratto di Certificazione. Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid. DET NORSKE VERITAS ITALIA SRL - CENTRO DIREZIONALE COLLEONI - PALAZZO SIRIO V.LE COLLEONI, AGRATE BRIANZA (MB) ITALY TEL QUALITY

27 address specifically created and devoted First response to claim within 24 working hours QUALITY

28 Caterpillar Fluid Systems Srl REGISTERED AND ADMINISTRATIVE OFFICE viale Famagosta, Milano Phone: Fax: info@anchorfluidsystems.com