AS-Interface. 6/2 System overview 6/2 Transmission technology 6/3 Configuration examples 6/4 Communication overview

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1 /2 System overview /2 Transmission technology /3 Configuration examples /4 Communication overview /5 ASIsafe /5 F adapters for EMERGECY-STOP control devices / SIMATIC FS00 laser scanner / ASIsafe laser scanner /10 Slaves /10 Contactor and Contactor Assemblies /10 SIRIUS function modules for /11 Motor starters for operation in the control cabinet Sec.10 SIRIUS 3RA compact feeders General data /11 SIRIUS 3RA compact feeders Add-on modules for Sec.10 SIRIUS 3RA compact feeders Accessories /12 Motor starters for operation in the field, high degree of protection /12 SIRIUS M200D motor starters General data /13 M200D Motor Starters for /18 M200D Basic / M200D Standard motor starters /19 SIRIUS M200D motor starters Accessories /24 SIRIUS MCU motor starters General data /29 MCU motor starters, locally controlled plastic enclosures, electromechanical switching /30 MCU motor starters, I/O-controlled plastic enclosures, electromechanical switching /31 MCU motor starters for plastic enclosures, electromechanical switching /32 MCU motor starters for metal enclosures, electromechanical switching /34 MCU motor starters for metal enclosures, electronic switching /35 SIRIUS MCU motor starters Accessories /3 SIAMICS distributed inverters /3 SIAMICS G110D distributed inverters /38 3SF5 pushbutton units and indicator lights /38 enclosures with standard fittings Siemens IK PI ews January 2010

2 Introduction System overview Transmission technology Siemens AG 2010 Overview is an open, international standard according to E and IEC for process and field communication. Leading manufacturers of actuators and sensors all over the world support the. Interested companies are provided with the electrical and mechanical specifications by the Association. is a single master system. For automation systems from Siemens, there are communications processors (CPs) and routers (links) which control the process or field communication as masters, and actuators and sensors which are activated as slaves. Laptop Remote access, e.g. via teleservice PC Control and monitoring system Telecontrol and substation control Motion Control Systems Database Server PC/PG/IPC Security Point otebook Access Point PC/PG/IPC umeric Control Field device for intrinsically safe area Coupler Link PROFIBUS PA Motion Control Systems Access Point Power supply LOGO! Controller Power supply SIAMICS Drives Sensors KX Sensors Slaves Compact starter Compact feeder Slaves Signalling column G_IK10_XX_20002 Benefits A key feature of technology is the use of a shared two-conductor cable for data transmission and the distribution of auxiliary power to the sensors/actuators. An power supply unit that meets the requirements of the transmission method is used for the distribution of auxiliary power. The cable used for the wiring is mechanically coded and hence protected against polarity reversal and can be easily contacted by the insulation piercing method. Elaborately wired control cables in the control cabinet and marshalling racks can be replaced by. With this concept, you become extremely flexible and achieve high savings. Application Operating modes Generally, master interfaces have the following operating modes: I/O data exchange In this operating mode, the inputs and outputs of the binary slaves are read and written. Analog value transmission masters according to the Specification V2.1 or V3.0 support integrated analog value processing. This means that data exchange with analog slaves (according to Analog Profile 7.3 or 7.4) is just as easy as with digital slaves. Command interface In addition to I/O data exchange with binary and analog slaves, the masters provide a number of other functions through the command interface. Hence it is possible, for example, for slave addresses to be issued, parameter values transferred or diagnostics information read out from user programs. /2 Siemens IK PI ews January 2010

3 Introduction System overview Configuration examples Overview Process or field communication The is used when individual actuators/sensors are spatially distributed through the machine (e.g. in a bottle filling plant, production line, among other things). The replaces complex cable harnesses and connects binary and analog actuators and sensors, such as proximity switches, valves or indicator lights, to a control, for example, SIMATIC or a PC. In practice this means: Installation is straightforward, because data and energy are conveyed together over one cable. o special know-how for installation and commissioning is required. And thanks to the simple laying of the cable, its clearcut structure and special version, there is not only far less risk of errors, but also less effort during maintenance and servicing. Example of a system configuration Siemens IK PI ews January 2010 /3

4 Introduction System overview Communication overview Overview System components umerous system components are offered for implementing the communication. The key elements of a system installation are: Master interface modules for central control units such as SIMATIC S5 and SIMATIC S7, ET 200M distributed peripherals or routers from PROFIBUS/PROFIET to shaped cables etwork components such as repeaters and extension plugs Power supplies for the slaves Modules for connection of standard sensors/actuators Actuators and sensors with integrated AS-i slave Safety modules for transmitting safety-oriented data through Addressing units for setting the slave addresses during commissioning masters and links (network transitions) Siemens AG 2010 Features Standard E / IEC 1158 Topology Line, star or tree structure (same as electrical wiring) Transmission medium Unshielded two-conductor cable (2 x 1.5 mm 2 ) for data and auxiliary power Connection methods Contacting of the cable by insulation piercing method Maximum cable length 100 m without a repeater 200 m with extension plug 300 m with two repeaters connected in series 00 m with extension plugs and two repeaters connected in parallel Larger cable lengths are possible when additional repeaters are connected in parallel Maximum cycle time 5 ms with full expansion using standard addresses, 10 ms with full expansion using A/B addresses, profile-specific for Spec. 3.0 slaves umber of stations per line umber of binary sensors and actuators Access control Error safeguard 31 slaves according to Spec. V2.0; 2 slaves (A/B technology) according to Spec. V2.1 and V3.0, integrated analog value transmission Max. 124 DI/124 DO according to Spec. V2.0; max. 248 DI/18 DO according to Spec. V2.1; max. 49 DI/49 DO according to Spec. V3.0 Cyclic polling master slave method, cyclic data transfer by host (PLC, PC) Identification and repetition of faulty message frames More information For the modules referred to above, please also note the conditions of application and the additional information. system manual More information about is available in the System Manual. The German-language System Manual can be downloaded for free from the Internet at: support.automation.siemens.com/ww/view/de/ The English-language System Manual can be downloaded for free from the Internet at: support.automation.siemens.com/ww/view/en/ Internet You can find more information on the Internet at: support.automation.siemens.com/ww/view/en/ / /4 Siemens IK PI ews January 2010

5 ASIsafe F adapters for EMERGECY-STOP control devices Overview The F adapter is used to connect an EMERGECY- STOP control device according to ISO from the 3SB3 series to the bus system. The F adapter is suitable for control devices with mounting on front plates. The F adapter has a safe 2E slave and is snapped from behind onto the EMERGECY-STOP device (actuator). In the 2E/1A expanded version, an output is also available for actuating an indicator light with LED. Connection to the bus cable is made with screw terminal, spring-type terminals or an insulation piercing method depending on the version. Addressing is performed using the connection or the integrated addressing socket. Safety category 4 (SIL3) is achieved with the adapter. Selection and ordering data Version Connection Order o. 3SF AA03 F adapters for 3SB3 EMERGECY-STOP actuator For mounting on front plate 2I Screw terminals 3SF AA03 2I/1O, with output for LED control 3SF AB03 2I Spring-type terminals 3SF AA04 2I/1O, with output for LED control 3SF AB04 2I Insulation piercing 3SF AA05 method 2I/1O, with output for LED control 3SF AB05 3SF AA04 3SF AA05 Siemens IK PI ews January 2010 /5

6 ASIsafe SIMATIC FS00 laser scanner ASIsafe laser scanner Siemens AG 2010 Overview The provide perfect all-round protection up to Category 3 according to E 954-1, SIL 2 according to IEC 1508, and PL d according to ISO SIMATIC FS00 laser scanners work in an operating field of 190 and over a distance of up to.25 m. In this range the laser scanner reliably senses every object and every person. And it works so simply: The distance sensor emits light pulses at regular intervals. If they hit an obstruction, the sensor receives the reflected light and evaluates it. If this is evaluated as the predefined area to be protected, a Stop function is triggered. With up to 8 programmable protective fields that can be selected during operation, our laser scanners can be optimally adapted to any application on machines, production robots, conveyor systems, or vehicles. Different variants support optimal integration in the automation system: Whether conventionally in the safety circuit, over PROFIBUS with PROFIsafe or over with ASIsafe. The laser scanner is an optical distance sensor for flexible monitoring of hazardous areas in horizontal applications, for access control in vertical applications, and for motion monitoring. Integration X5 and and or X1 X2 X3 X4 FS10_0013 Terminal Description Item Connectable accessories Order o. X1 M12 connector for connection (bus connection and 24 V DC power supply) 1 Laser scanner connecting cable to M12 adapter 3RG EA (1 m) 3RG EB (2 m) 2 M12 adapter 3RG DG X2 Connection for addressing and diagnostics unit 3 addressing and diagnostics unit 3RK AB01 X3 X4 M12 socket for connecting the changeover for the protective fields M12 connector for connecting a restart button (optional) 4 Connecting cable with M12 socket and M12 plug (3-core) 5 M12 jumper plug (suitable for protection field 1) 3RX GF32-1AB5 (1.5 m) 3RG DF M12 connector with terminal housing, 5-pin 3RX CD55 7 M12 cable socket with terminal housing, 5-pin 3RX CB55 X5 Optical PC interface 8 PC connecting cable for laser scanner with optical interface, 9-pin 3RG DC / Siemens IK PI ews January 2010

7 ASIsafe SIMATIC FS00 laser scanner ASIsafe laser scanner Technical specifications Type ASIsafe laser scanner Type ASIsafe laser scanner Protective field Protective field 2.15 m, 4 m,.25 m Degree of remission min. 1.8 % Resolutions Response time 2-fold evaluation (2 scans) Adjustable up to 1 scans Resolutions: 30, 40, 50, 70, 150 mm 85 ms (laser scanner only, without system times) 45 ms (laser scanner only, without system times) umber 4 / 8 (selectable via switched inputs) Safety category acc. to IEC 150 SIL 2 Output Safe interface Start-up Start-up test and start-up disable can be set separately Warm restart 10 ms to 10 s (settable or manually) Protective field additional distance with dust suppression 83 mm deactivated with dust suppression activated - For protective fields < 3.5 mm 83 mm - For protective fields > 3.5 mm 100 mm Additional distance for retroreflectors or strongly reflective surfaces (such as certain metals or ceramics in the scan plane) - Over 1.2 m behind the 0 mm protective field line - In the protective field or 110 mm up to 1.2 m behind the protective field line Warning zone Detection zone m Degree of remission min. 20% Object size mm Response time 2-fold evaluation (2 scans) 85 ms (laser scanner only, without system times) Adjustable up to 1 scans 45 ms (laser scanner only, without system times) umber of warning zones 4 / 8 (selectable via switched inputs) Output Contour measurement Detection zone m Degree of remission min. 20% Output RS232 serial interface via infrared interface Radial resolution 5 mm Lateral resolution 0.3 Supply voltage via network V (according to specification) via external supply 24 V DC (+/-20 %) ote The power supply unit of the external power supply as well as the power supply unit used to supply the components must provide safe isolation from the supply according to IEC 0742 and bridge short-term power failures of up to 20 ms (e.g. the power supply unit 3RX AA00) Overcurrent protection Fuse 1.25 A, slow acting Current consumption from the 400 ma supply circuit, typically Current consumption from the 50 ma circuit, typically Inputs Restart/Reset Connection of a command device for operating mode "With restart inhibit" and/or device reset, dynamically monitored, 24 V DC opto-decoupled Field pair switchover Selection of 4 field pairs over 4 control lines with internal monitoring (1 field pair = 1 protective zone and 1 warning zone), 24 V DC opto-decoupled Signal definition High (logic 1) V Low (logic 0) < 3 V Control cable Length address programming RS232 interfaces by means of infrared interface Optical system max. 50 m (0.5 mm 2 conductor cross-section, shielded) Connection of a generally available address programming device For device parameterization and field function Range of angle 190 Angle resolution 0.3 Lateral tolerance Without mounting system (with ± 0.18 reference to rear of enclosure) With mounting system (with reference to the mounting surface) ± 0.22 Scan rate 25 scans/s or 40 ms/scan Laser protection class According to standard E , Class 1 (safe for eyes) Wave length 905 nm Beam divergence Time basis 2 mrad 100 s Siemens IK PI ews January 2010 /7

8 ASIsafe SIMATIC FS00 laser scanner ASIsafe laser scanner Siemens AG 2010 Technical specifications (continued) Type Environment and material Degree of protection Ambient temperature ASIsafe laser scanner IP5 Operation C Storage C Housing insulation class Type of protection 2 Humidity according to DI 40040, Table 10, identification letter E (fairly dry) Dimensions (W H D) in mm Weight 2.25 kg Emitter Infrared laser diode (λ = 905 nm) Housing Cast aluminum, plastic, steel connection plate Type Vibratory load over three axes according to IEC 008, Part 2- Continuous shock over three axes according to IEC 008, Part 2-29 Rotating mirror drive Rotating mirror bearings ID code I/O code Slave address Cycle time according to specification Profile ASIsafe laser scanner Hz, max. 5 g 10 g, 1 ms Brushless DC motor Maintenance-free ball bearings B 0 (four data bits as outputs) Programmed by user in the range from 1 to 31 (delivery status = 0) 5 ms Safe slave "Safety of machinery" for ASIsafe laser scanners IEC/E 149 IEC/E 1508 PL Category Cat PFHD TM p.a. ISO Laser scanner Type 3 SIL 2 d Ordering data Order o. Order o. ASIsafe laser scanner for Accessories protection in a horizontal plane, including LS4soft software Assembly system 3RG AA SIMATIC FS20I 3SF78 34-DD00 Swivel-mounted, for easy alignment Maximum size of protective field: 4m Adapter plate 3RG AB 4 protective field/warning field for PLS mounting support pairs Resolutions: 70, 150 mm Cleaning set 3RG RS ASIsafe laser scanner for protection in a horizontal and vertical plane, including LS4soft software SIMATIC FS0I Maximum size of protective field: 4m 8 protective field/warning field pairs Resolutions: 30, 40, 50, 70, 150 mm SIMATIC FS0 LR Maximum size of protective field:.25 m 8 protective field/warning field pairs Resolutions: 30, 40, 50, 70, 150 mm ASIsafe laser scanner for protection in a horizontal and vertical plane and motion monitoring, including LS4soft software SIMATIC FS70 Maximum size of protective field: 4m 8 protective field/warning field pairs Resolutions: 30, 40, 50, 70, 150 mm SIMATIC FS70 LR Maximum size of protective field:.25 m 8 protective field/warning field pairs Resolutions: 30, 40, 50, 70, 150 mm 3SF78 34-DE00 3SF78 34-LE00 3SF78 34-DM00 3SF78 34-LM00 Includes cleaning fluid (1000 ml), cloths (100 units) Connectors and cables PC connection cable for and PROFIBUS laser scanner Includes plug (9-pin) and optical interface M12 jumper plug (suitable for protection field 1) M12 adapter For and power supply M12 laser scanner M12 adapter connection cable 5-pin, 1 m 5-pin, 2 m 3RG DC 3RG DF 3RG DG 3RG EA 3RG EB /8 Siemens IK PI ews January 2010

9 ASIsafe SIMATIC FS00 laser scanner ASIsafe laser scanner Dimensions R Top view a s b approx. 220 a b R approx approx a = rotating mirror axis b = scan plane ASIsafe laser scanner 23 5, 51,5 74, , SC Assembly system 3RG AA Schematics X5 X1 X2 X3 X4 X1 connection (Bus connction and 24 Volt power supply) X2 connection for address programming device X3 Connection protective fields switchover X4 Connection restart button X5 Optical PC Interface Siemens IK PI ews January 2010 /9

10 Slaves Contactor and Contactor Assemblies SIRIUS function modules for Siemens AG 2010 Overview Benefits The SIRIUS function modules for connecting to the control system offer many different advantages. The most important are: Reduction of control current wiring through plug-in technology, feeder groups and integrated monitoring of circuit breaker and contactor Reduced space requirement in the control cabinet through fewer digital inputs and outputs in the control system Easy configuring through operation of feeders instead of individual contactors Enhanced operational reliability and quick wiring thanks to spring-type connections Can be flexibly combined with many automation solutions using the open, standardized IO-Link wiring system Small number of variants by using identical modules for size S00 and S0 contactors This means that the SIRIUS feeder is fully integrated in the automation landscape and can use all the advantages of TIA (e.g. integration in the TIA Maintenance Station). 3RA27 12 function module for A motor feeder which is configured with 3RT2 contactors can be connected with the help of 3RA27 function modules to a higherlevel control system. The SIRIUS function modules for connection to the control system are available in an AS-i version and in an IO-Link version. The function modules for connecting to the control system are available for direct-on-line, reversing and wye-delta starters. They are plugged directly into the front interface of the 3RT2 contactors and therefore require one contactor with communication interface per feeder (see Catalog news "LV 1 SIRIUS Innovations 11/2009, Chapter 3). The function modules perform the following tasks: Communication, e.g. contactor operation and feedback, ready signal Electrical interlocking, e.g. for the reversing and wye-delta starter Timing relay function, e.g. wye-delta reversing time Communication information and control supply voltage are passed on through module connectors so that the complete control current wiring on the starter is no longer needed. The function modules are equipped with removable terminals with screw or spring-type connections. They also have an input for local disconnection, which can be connected, for example, to a limit switch. The 3RA27 function modules for connection are implemented in A/B technology, making it easy to connect up to 2 feeders (regardless of whether they are direct-on-line, reversing or wye-delta starters) to an AS-i master. This results in a significant reduction of wiring compared to the conventional parallel wiring method. The electrical connection is made using standard cables. The process image corresponds to that of the compact feeder (see Chapter of the Catalog news "LV 1 SIRIUS Innovations 11/2009), and to that of all motor starters. Easy, duplicatable programming of the control system is thus possible. Application The SIRIUS function modules for connecting to the control system can be used wherever standard induction motors up to 38 A (approx kw/400 V) with 3RT2 contactors are started. The connection is recommended wherever load feeders are used in distributed applications. Approvals according to IEC, UL and CSA standards have been issued for the function modules. Selection and ordering data For selection and ordering data, see the Catalog news "LV 1 SIRIUS Innovations 11/2009", Chapter 3 (Accessories for 3RT2 contactors) and Chapter (Accessories for 3RA2 Load Feeders). Accessories For the function modules, there is a selection of different module connectors that can be used if contactor assemblies for wyedelta starting are to be configured for multiple sizes or non-sideby-side arrangements. More information More information can be found in the Catalog news "LV 1 SIRIUS Innovations 11/2009" or in the Industry Mall. For example: Details of power contactors for switching motors and contactor assemblies can be found in in the aforementioned Catalog news, Chapter 3 or in the Industry Mall under "Automation" --> "Industrial Communication" --> "" --> "Slaves" --> "Contactors and Contactor Assemblies" Details of function modules for can be found in the aforementioned Catalog news, Chapter 3 or in the Industry Mall under "Automation" --> "Industrial Communication" --> "" --> "Slaves" --> "Contactor and Contactor Assemblies" --> "SIRIUS Function Modules for " Details of motor starters for operation in the control cabinet can be found in the aforementioned Catalog news, Chapter or in the Industry Mall under "Automation" --> "Industrial Communication" --> "" --> "Slaves" --> "Motor Starters for Operation in the Control Cabinet" /10 Siemens IK PI ews January 2010

11 Slaves Motor starters for operation in the control cabinet SIRIUS 3RA compact feeders Add-on modules for Overview The following add-on modules are available for communication of the 3RA compact feeder with the control system using : AS-i add-on module AS-i add-on module with two local inputs AS-i add-on module with two free external inputs AS-i add-on module with one free external input and one free external output AS-i add-on module with two free external outputs The AS-i add-on modules can be combined only in connection with compact feeders with a rated control supply voltage of 24 V AC/DC. Addressing unit for addressing the AS-i add-on module Selection and ordering data AS-i add-on modules 3RA9 70-3A Type AS-i add-on module For communication of the compact feeder with the control system using AS-i add-on module with two local inputs For safe disconnection through local safety relays, e.g. cable-operated switches AS-i add-on module with two free external inputs Replaces the digital standard inputs "Motor On" and "Group warning" AS-i add-on module with one free external input and one free external output Replaces the digital standard input "Group warning" AS-i add-on module with two free external outputs Only for direct-on-line starters Replaces the digital standard output "Motor left" AS-i add-on module for on-site controller Either control of the compact feeder using or using on-site switches Order o. 3RA9 70-3A 3RA9 70-3B 3RA9 70-3C 3RA9 70-3D 3RA9 70-3E 3RA9 70-3F 3RA9 70-3F 3RK AB01 Addressing units for AS-i add-on modules For active modules, intelligent sensors and actuators According to Version 2.1 Including expanded addressing mode Scope of supply - 1 addressing unit - 1 operating manual (German, English, French, Spanish, Italian) - 1 addressing cable (1.5 m, with jack plug) 3RK AB01 Siemens IK PI ews January 2010 /11

12 SIRIUS M200D motor starters General data Overview Benefits M200D motor starters provide the following advantages for customers: High plant availability through plug-in capability of the main circuit, communication and IOs relevant for installing and replacing devices Cabinet-free construction and near-motor installation thanks to the high degree of protection IP5 The motor starters record the actual current flow for the parameterizable electronic motor overload protection. Reliable messages concerning the overranging or underranging of setpoint values for comprehensive motor protection. All motor protection functions can be defined by simple parameterization Low stock levels and low order costs through a wide setting range for the current or a wide setting range for the electronic motor protection of 1:10 (only 2 device versions up to 5.5 kw) The integrated wide range for the current enables a single device to cover numerous standard motors of different sizes Comprehensive offering of accessories, including readyassembled cables The intelligent and highly SIRIUS M200D motor starters for the decentral installation, start, monitor and protect motors and The M200D motor starters can be installed with a few manual loads up to 5.5 kw. steps. The integrated plug-in technology enables far lower M200D motor starters are available in four versions: wiring outlay: preassembled cables can be plugged directly onto the motor starter module M200D M200D M200D M200D Easy and user-friendly installation because all versions have AS-i Basic AS-i Standard PROFIBUS PROFIET the same enclosure dimensions Motor control with Fast and user-friendly commissioning using an optional AS-i Communication PROFIBUS PROFIET manual on-site controller Mechanical or electronic switching Increase of process speed through integrated functions such as "Quick-Stop" and "Disable Quick-Stop", e.g. at points and crossings Electronic switching with soft starter functionality Optional manual on-site controller with momentary-contact -- and latching operation for easier start-up and easier service Basic functionality All M200D motor starter versions have the following functions: Application Available as direct-on-line and reversing starters in a rugged The high degree of protection IP5 makes the M200D motor design starters suitable, in particular for use on extensive conveying Electromechanical or solid-state switching version systems such as those found in mail sorting centers, airports, automotive factories and the packing industry. Little variance only 2 device versions up to 5.5 kw thanks to wide range setting For simple operating mechanism tasks, particularly in conveyor applications, the new SIAMICS G110D frequency converter All versions have the same enclosure dimensions series with a performance range from 0.75 kw to 7.5 kw and degree of protection IP5 is the ideal partner for the M200D motor Degree of protection IP5 Quick and failsafe wiring of system and motor cables using starters. The SIAMICS G110D frequency converters permit ISO plug-in connector technology (Q4/2 and Q8/0) continuous speed control of three-phase asynchronous motors and meet the requirements of conveyor applications with frequency control (for more information, see Catalog D 11.1). Robust and widely used M12 connection method for digital inputs and outputs Integrated feeder connector monitoring Full motor protection through overload protection and a temperature sensor (PTC, TC) Short-circuit and overload protection integrated Integrated repair switch lockable with 3 locks (multi-level service) Uniform wiring to the G110D/G120D frequency converters and to the ET 200pro distributed peripherals system Extensive diagnostics concept using LEDs Optional integrated manual on-site controller with key-operated switch (ordering option) Optionally available brake actuation with voltages from 180 V DC (no rectifier needed in motor) or 230/400 V AC (order versions) /12 Siemens IK PI ews January 2010

13 M200D Motor Starters for Overview The M200D motor starter versions SIRIUS M200D, AS-i Basic and SIRIUS M200D AS-i standard (for basic functionality see M200D motor starters, General data.) exist for motor control via. SIRIUS M200D AS-i Basic Functionality Easy and fast on-site start-up through parameterization of local setting elements (DIP switches) and rotary coding switches for adjusting the rated operational current. The rotary coding switch has an OFF position for deactivating the overload protection with the help of the thermal motor model when using a temperature sensor. Communication AS-i communication with A/B addressing according to Spec V2.1 The AS-i bus is connected cost-effectively using an M12 connection on the device. Of the 4 digital inputs, 2 are contained in the process image and can therefore be used in the PLC program. The other 2 inputs are locally effective and permanently assigned with functions. The LEDs can provide comprehensive diagnostics of the device on the spot. In addition to diagnostics using the PAE process image, the device can create up to 15 different diagnostic signals per slave. The message with the highest priority can be read out through the AS-i communication. This is yet another new development which distinguishes the M200D AS-i Basic motor starter from the rest of the market and adds innovative technology, maximum availability and transparency to the system. SIRIUS M200D AS-i Standard The intelligent, highly flexible M200D AS-i Standard motor starters in A/B technology are designed to start and protect motors and loads up to 5.5 kw. They are available in direct-on-line or reversing starter variants, in a mechanical version and also an electronic version (the latter with soft start function). The M200D AS-i Standard motor starter is the most functional member of the SIRIUS motor starter family in the high degree of protection IP5 for AS-i Communication. It is designed to be compatible with other SIRIUS M200D motor starter products and the frequency converter and the ET 200pro peripheral system. Functionality AS-i communication with A/B addressing according to Spec 3.0 Electronic version also with soft start function AS-i slave profile 7.A.E / 7.A.5 with process image E/4A Full TIA integration: All digital inputs and outputs exist in the cyclic process image and are visible through AS-i, providing maximum flexibility and best adaptability to the application Additionally expanded diagnostics using data record through AS-i bus Complete plant monitoring using statistics data record and current value monitoring by means of data records Parameterization through AS-i bus with the help of data records or an expanded process image from the user program Control of the motor starter using a command data record from the user program Flexible assignment of the digital inputs and outputs with all available assignable input actions Parameterization using Motor Starter ES at the local interface (ordering option for start-up software) Diagnostics with the help of Motor Starter ES (ordering option for start-up software) Mounting and installation The M200D motor starters can be installed with a few manual steps. The integrated plug-in technology enables far lower wiring outlay. Connecting cables can be plugged directly onto the motor starter module. Swapping of the connecting wires and malfunctions within the plant are prevented by preassembled cables. The AS-i bus is connected cost-effectively using an M12 connection on the device. All versions have identical enclosure dimensions for easier system design and conversion. Parameterization and configuration The particularly robust M200D AS-i Standard motor starter is characterized by numerous functions which can be flexibly parameterized. It enables highly flexible parameterization through the AS-i bus using data records from the user program as well as user-friendly local parameterization using the Motor Starter ES start-up software through the local point-to-point interface. Functions can be flexibly assigned to the digital inputs and outputs, adapting them to all possible conveyor applications. All motor protection functions, limit values and reactions can be defined by parameterization. The AS-i Standard is unique. In its E/4A process image, the motor starter sends all 4 digital inputs and the digital output via the process image to the PLC in cyclic mode. System configuration and system documentation are facilitated not least by a number of CAX data. Operation The new motor starter generation is characterized by high functionality, maximum flexibility and the highest level of automation. All digital inputs and outputs exist in the cyclic process image. All limit values for monitoring functions and their reactions are parameterizable and therefore adaptable to the application. The motor starters record the actual current flow. Evaluating the current of the parameterizable solid-state overload protection increases the availability of the drives, as do reliable messages concerning the overranging or underranging of setpoint values. Diagnostics and maintenance The M200D sets new standards for diagnostics. In addition to diagnostics using the PAE process image and diagnostics by "parameter echo" (up to 15 different diagnostic signals per slave can be read out via AS-i Communication), the possibility of reading out diagnostic data records is unique on the market. The AS-i Standard is recommended, in particular, for expansive and highly automated plant parts, because the possibility of monitoring devices and systems with data records (statistical data, measured values and device diagnostics) provides an indepth view of the plant from the control room, guaranteeing the monitoring process and increasing plant availability. The integrated maintenance timer can be used to implement preventative maintenance and avoid plant downtimes through look-ahead servicing. Local on-site control of a drive is possible using the ordering option with integrated manual operation. This is yet another new development which distinguishes the M200D AS-i Standard motor starter from the rest of the market and adds innovative technology, maximum availability and transparency to the plant. Siemens IK PI ews January 2010 /13

14 M200D Motor Starters for Siemens AG 2010 Overview (continued) SIRIUS M200D SIRIUS M200D AS-i Basic AS-i Standard Device functions (software features) Slave on the bus Fieldbus AS-i Slave type A/B acc. to Spec 2.1 A/B acc. to Spec 3.0 Profile 7.A.E 7.A.E & 7.A.5 umber of assigned AS-i addresses on the bus 1 2 umber of stations per AS-i master Maximum 2 devices Maximum 31 devices AS-i master profile M3 and higher M4 and higher Parameterization DIP switches -- Potentiometer for rated operational current -- ES Motor Starter -- Data records through AS-i -- Diagnostics Diagnostics through parameter channel Acyclic through data records -- Expanded process image PAE 4 bytes -- Process image Process image 4E/3A E/4A Data channels Local optical interface (manual on-site) AS-i bus Motor Starter ES through local interface -- Motor Starter ES through bus -- Data records 1) (acyclic) Parameterization -- Diagnostics -- Measured values -- Statistics -- Commands -- Inputs Qty 4 Of these in the process image 2 through AS-i 4 through AS-i Input action Permanently assigned functions, see manual Parameterizable: Flexible Quick-Stop Permanent function: latching, edge-triggered Parameterizable function: latching (edge-triggered), non-latching (level-triggered) Outputs Qty 1 Output action Permanent function: assigned with group fault Parameterizable: Function, see manual Brake output 180 V DC / 230/400 V AC / none Motor protection Overload protection Electronic, wide range 1:10 Short-circuit protection Full motor protection Temperature sensor Parameterizable using DIP switches: PTC or Thermoclick or deactivated Parameterizable using ES Motor Starter, data record: PTC or Thermoclick or deactivated Function is available; -- Function is not available. 1) The data records are a reduced selection compared with PROFIBUS/PROFIET /14 Siemens IK PI ews January 2010

15 Overview (continued) Siemens AG 2010 M200D Motor Starters for SIRIUS M200D SIRIUS M200D AS-i Basic AS-i Standard Device functions (software features) Device functions Repair switch Current limit monitoring bottom -- Parameterizable Current limit monitoring top -- Parameterizable Zero current detection Permanent function: disconnection, less than Parameterizable % of the rated operational current I e Blocking current Permanent function: Starting up of the motor: Parameterizable tripping limit at 800 % of the rated operational current I e for 10 s Active operation: threshold for tripping "blocking current" at 400 % of the rated operational current I e Unbalance Permanent function: at 30 % of the rated Parameterizable operational current I e (only mechanical MS) Load type Permanent function: three-phase Parameterizable: single- and three-phase Shutdown class Parameterizable using DIP switches: Class 10 / deactivated Parameterizable using ES Motor Starter, data record: Class 5, 10, 15, 20 Protection against voltage failure Parameterizable: Activated/deactivated Soft starter control function Soft start function -- Bypass function -- Only electronic version Function is available; -- Function is not available. Application The M200D AS-i standard is particularly suitable for highly automated applications in conveyor systems, which require that devices and plants be monitored to prevent or limit plant downtime. The option of planning the functions of the motor starter or its interfaces also makes fine-adjustment to the function of the motor starter in the application possible and hence, provides for extreme flexibility. Siemens IK PI ews January 2010 /15

16 M200D Motor Starters for Siemens AG 2010 More information Type M200D Motor Starters AS-i Basic electromechanical switching AS-i Basic electronic switching AS-i Standard electromechanical switching AS-i Standard electronic switching Technology designation 1) DSte / RSte sdste / srste DSte / RSte sdsste / srsste Mechanics and environment Mounting dimensions (W x H x D) mm 294 x 215 x 159 Permissible ambient temperature During operation C During storage C Weight g 2880 / / / / 3420 Permissible mounting position Vertical, horizontal, lying Vibration resistance acc. to IEC 008 Part 2-2 g Shock resistance Acc. to IEC 008 Part g/11 ms half-sine Without influencing the contact position Degree of protection acc. to IEC 529 Installation height Up to 1000 m Up to 2000 m 9,8 g/5 ms or 5.9 g/10 ms IP5 o derating 1 % per 100 m Cooling Convection Protection class IEC 53 (VDE 010-1) 1 Electrical specifications Control circuit Operational voltage U As-i V DC Control supply voltage U aux V DC Power consumption from AS-i (incl. 200 ma sensor supply) ma <300 Power consumption from U aux (without digital output) Max. ma (direct-on-line)/ 175 (reversing) Typ. ma (direct-on-line)/ 75 (reversing) Main circuit (direct-on-line)/ 175 (reversing) (direct-on-line)/ 75 (reversing) Maximum power of induction motors at 400 V AC kw Rated operational voltage U e Approval acc. to E V AC 400 (50/0 Hz) Approval acc. to UL and CSA V AC 00 (50/0 Hz) 480 (50/0 Hz) Rated operational current range A / / Rated operational current range for soft start A / Rated operational current range for direct start A / /1.5-9 Rated operational current for starter I e at 400 V AC 400 V - AC-1 / 2 / 3 A V - AC-1 / 2 / 3 A V - AC-4 A V AC53a A for soft starting 9 for direct-in-line starting 1) DS... Direct-on-line starter RS... Reversing starters te... Full motor protection (thermal + electronic) s... Electronic switching with semiconductor 2) Only systems with grounded neutral point permitted /1 Siemens IK PI ews January 2010

17 M200D Motor Starters for More information (continued) Type M200D Motor Starters AS-i Basic electromechanical switching AS-i Basic electronic switching AS-i Standard electromechanical switching AS-i Standard electronic switching Technology designation 1) DSte / RSte sdste / srste DSte / RSte sdsste / srsste Mechanical endurance of contactor 30 million operating cycles million operating cycles Trip class Class 10 CLASS 5, 10, 15, 20 Type of coordination acc. to IEC (2 for device 1 1 (2 for device 1 variant 2A) variant 2A) Reliable switching frequency See manual Rated ultimate short-circuit breaking capacity I q -- At 400 V AC ka 50 At 500 V AC ka 50 2) 20 2) ) Short-circuit protection At I emax = 2 A 1) DS... Direct-on-line starter RS... Reversing starters te... Full motor protection (thermal + electronic) s... Electronic switching with semiconductor 2) Only systems with grounded neutral point permitted Integrated, 2 x13 I e = 2 A At I emax = 9 /12 A Integrated, 2 x13 I e = 208 A Brake version (option) Designation 400 V/230 V AC 180 V DC 400 V/230 V AC 180 V DC Operational voltage V 400 / 230 AC DC / 230 AC DC 180 Uninterrupted current A < 0.5 < 0.8 < 0.5 < 0.8 Short-circuit protection Yes, 1 A melting fuse Siemens IK PI ews January 2010 /17

18 M200D motor starters for M200D Basic / M200D Standard motor starters Selection and ordering data Siemens AG 2010 M200D AS-i Basic without manual on-site operation M200D AS-i Basic with manual on-site operation M200D AS-i Standard Version Electromechanical starters (with integrated protection) Setting range for rated operational current / A 0, Order o. 3RK S41-7 AA 7 Direct-on-line starters/reversing starters Direct-on-line starters 0 Reversing starter 1 Direct-on-line starters with manual local operation Reversing starters with manual local operation Brake control Without brake control 0 Brake control (400 V AC) 3 Brake control (180 V DC) 5 Electronic starters (with thyristors) Setting range for rated operational current / A K L 3RK S71-7 AA 7 Direct-on-line starters/reversing starters Direct-on-line starters 0 Reversing starter 1 Direct-on-line starters with manual local operation Reversing starters with manual local operation Brake control Without brake control 0 Brake control 3 (230/400 V AC) Brake control (180 V DC) 5 K Version Electromechanical starters (with integrated protection) Setting range for rated operational current / A 0, , Order o. 3RK S41-7 AA 7 Direct-on-line starters/reversing starters Direct-on-line starters 0 Reversing starter 1 Direct-on-line starters with manual local operation Reversing starters with manual local operation Brake control Without brake control 0 Brake control (400 V AC) 3 Brake control (180 V DC) 5 Electronic starters (with thyristors) Setting range for rated operational current / A 0, , K L 3RK S71-7 AA 7 Direct-on-line starters/reversing starters Direct-on-line starters 0 Reversing starter 1 Direct-on-line starters with manual local operation Reversing starters with manual local operation Brake control Without brake control 0 Brake control 3 (230/400 V AC) Brake control (180 V DC) 5 K /18 Siemens IK PI ews January 2010

19 SIRIUS M200D motor starters Accessories Overview SA0_ M Power feeder plug Power connection plug Incoming energy supply cable Motor connection plug Motor plug Motor cable Power and motor connection on the M200D motor starter (in this example: M200D for AS-i) Communication connection using PROFIBUS and digital inputs and outputs 7 SA0_00485a SA0_00488a Connection for digital input (IO communication, 5-pole) Connection for digital output (IO communication, 4- or 5-pole) PROFIBUS connection (input) PROFIBUS connection (loop) Connection for 24 V supply (infeed) Connection for 24 V supply (loop) SA0_00487a Connection for digital input 8 10 (IO communication, 5-pole) Connection for digital output Connection for motor control with AS-i communication M12 feeder Connection for digital input (IO communication, 5-pole) Connection for digital output (IO communication, 4 or 5-pole) (IO communication, 4- or 5-pole) Connection for 24 V supply (infeed) Connection for 24 V supply (loop) Connection with PROFIET (input on the left, loop on the right) Communication connection using and digital inputs and outputs Communication connection using PROFIET and digital inputs and outputs Siemens IK PI ews January 2010 /19

20 SIRIUS M200D motor starters Accessories Selection and ordering data The accessories listed below represent a basic selection. Version Mountable accessories M200D protective brackets Incoming energy supply $ Power feeder plugs Connector set for energy supply, e.g. for connecting to T terminal connectors, comprising a coupling enclosure, straight outgoing feeder (with bracket), pin insert for HA Q4/2, incl. gland 5 male contacts 2.5 mm 2 Motor cables 5 male contacts 4 mm 2 5 male contacts mm 2 Order o. 3RK BA00 3RK BS0 3RK BS20 3RK BS40 % Power connection plugs Connector set for energy supply for connection to M200D motor starters, comprising a cable-end connector hood, angular outgoing unit, female insert for HA Q4/2, incl. gland 5 female contacts 2.5 mm 2 3RK BE50 2 female contacts 0.5 mm 2 5 female contacts 4 mm 2 3RK BE10 2 female contacts 0.5 mm 2 5 female contacts mm 2 3RK BE30 2 female contacts 0.5 mm 2 % + & Power connection cable Assembled at one end with "" and jumper pin 11 and 12 for plug monitoring, with HA Q4/2, angular; open at one end; 5 x 4 mm 2 Length 1.5 m Length 5.0 m ( Motor connection plugs Connector set for motor cable for connection to M200D motor starters, comprising a cable-end connector hood, angular outgoing feeder, pin insert for HA Q8/0, incl. gland 8 male contacts 1.5 mm 2 male contacts 2.5 mm 2 ) Motor plugs Connector set for motor cable for connection to motors, comprising a cable-end connector hood, straight outgoing feeder, female insert for HA 10e, incl. star jumper, incl. gland 7 female contacts 1.5 mm 2 7 female contacts 2.5 mm 2 3RK DC13 3RK DC33 3RK CE00 3RK CC00 3RK BM21 3RK BM22 ( + * Motor cables, assembled at one end Open at one end, HA Q8/0, angular, length 5 m Motor cables for motor with brake, for M200D, 3RK EB31 4 x 1.5 mm 2 Motor cables for motor with brake control 400 V AC or 180 V DC, x 1.5 mm 2 3RK ED31 Motor cables for motor with brake control 230 V AC or thermistor, 8 x 1.5 mm 2 3RK EE31 /20 Siemens IK PI ews January 2010

21 SIRIUS M200D motor starters Accessories Selection and ordering data (continued) Version Motor control with AS-i communication 1) 27 3RX CC42-1AF0 FS10_00341 FS10_00339 M12x1 max. Ø15 M12x1 3RX CC45 + Control cables, assembled at one end Open at one end, angular M12 cable boxes for screw fixing, degree of protection IP7, 4-pole, 4 x 0.34 mm 2 Cable length 5 m + Coupling boxes with terminal compartment, can be pre-assembled Angular M12 cable boxes for screw fixing, degree of protection IP7, 4-pole, 4 x 0.34 mm 2, M12 feeder For flat cable AS-i/ U aux, flat cable to M12 socket AS-i/ U aux, flat cable to M12 cable box, cable length 1 m AS-i/ U aux, flat cable to M12 cable box, cable length 2 m Order o. 3RX CC42-1AF0 3RX CC45 3RK R20 3RK R21 3RK R22 3RK R21 Cable terminating pieces For sealing of open cable ends (shaped cable) in IP7 3RK M00 3RK M00 Motor control with IO communication 1) max. 50 FS10_0034. Angular M12 coupler plugs Degree of protection IP 7, 5-pole, for extension cable (metal screw cap) with terminal compartment, cable let-through max. mm 3RX CE55 M12x1 Ø20 3RX CE55 FS10_00348 Ø15 max. 40 3RX CC42-1AF0. Control cables, assembled at one end Angular M12 cable plugs, degree of protection IP7, 4 x 0.34 mm 2 (metal screw cap) Length 5 m Length 10 m -,. Control cables, assembled at one end Angular M12 cable plugs, 5-pole PUR cables 1.5 m PUR cables 5 m PUR cables 10 m 3RX CE42-1AF0 3RX CE42-1AL0 3RX CE52-1AB5 3RX CE52-1AF0 3RX CE52-1AL0 1) For more plug-in connections, see Catalogs FS 10 and IK PI Siemens IK PI ews January 2010 /21

22 SIRIUS M200D motor starters Accessories Selection and ordering data (continued) Version Motor control with PROFIBUS Plugs M12 for screw fixing, angled, B coded, no terminating resistor / 5 female contacts 0 5 male contacts Control cables, assembled at one end M12 for screw fixing, angled, B coded, no terminating resistor / 5 female contacts, 3 m / 5 female contacts, 5 m / 5 female contacts, 10 m / 0 Control cables, assembled at both ends M12 for screw fixing, angled, 5-pole, B coded, no terminating resistor 3.0 m 5.0 m 10.0 m Motor control with PROFIET 3 Plugs M12 for screw fixing, angled, D coded, 4 male contacts 3. Control cables, assembled at one end M12 for screw fixing, angled, D coded, 4 male contacts, 3.0 m 4 male contacts, 5.0 m 4 male contacts, 10.0 m 3 Control cables, assembled at both ends M12 for screw fixing, angled at both ends, 4-pole, D coded, male contacts at both ends 3.0 m 5.0 m 10.0 m Connection for 24 V supply to M200D PROFIBUS / PROFIET Plugs On M200D, 7/8 for screw fixing, angled, 1.5 mm female contacts 2 5 male contacts 1 Supply lines, assembled at one end 7/8 for screw fixing, angled, 1.5 mm 2 5 female contacts, 3.0 m 5 female contacts, 5.0 m 5 female contacts, 10.0 m 1 2 Supply lines, assembled at both ends 7/8 for screw fixing, angled at both ends, 5-pole, 1.5 mm m 5.0 m 10.0 m Further accessories PROFIBUS trailing cables max. acceleration 4 m/s 2, at least bending cycles, bending radius at least 0 mm, 2-core, shielded, sold by the meter, minimum order quantity 20 m, maximum order quantity 1000 m PROFIBUS FC Food bus cables With PE outer sheath for operation in the food and beverage industry, 2-core, shielded, sold by the meter, minimum order quantity 20 m, maximum order quantity 1000 m PROFIBUS FC Robust bus cables With PUR outer sheath for operation in environments exposed to chemicals and mechanical loads, 2-core, shielded, sold by the meter, minimum order quantity 20 m, maximum order quantity 1000 m Power cables 5-core, 5 x 1.5 mm 2, trailing, sold by the meter, minimum order quantity 20 m, maximum order quantity 1000 m Order o. 3RK DA00 3RK BA00 3RK GB30 3RK GB50 3RK GC10 3RK B30 3RK B50 3RK C10 3RK DA00 3RK HB30 3RK HB50 3RK HC10 3RK B30 3RK B50 3RK C10 3RK DA00 3RK BA00 3RK GB30 3RK GB50 3RK GC10 3RK B30 3RK B50 3RK C10 XV EH10 XV GH10 XV JH10 XV AH10 /22 Siemens IK PI ews January 2010