Surface Finish and Contour Measurement

Transcription

1 Section Content T500 Turbo Datawin T1000 Basic T1000 Wave W55 Wavespeed 1010 T8000 Contour T8000 Surface Finish T8000 Surfscan Portable Surface Finish Measurement 48 Surface Finish Evaluation Software 49 Mobile Surface Finish Measurement 50 Mobile Surface Finish and Waviness Measurement 51 Shopfloor Surface Finish and Waviness Measurement 52 Non-contact 3D Topography Measurement 53 Contour Measurement Station 54 Surface Finish Measurement Station 55 High Precision Contour and Surface Finish Measurement 56 Pick up systems Surface Finish Probes 57 T8000 software Accessories Topometer Contour and Surface Finish Measurment Software 58 Surface Finish and Contour Options 60 Cylinder Bore Measurement and Inspection 61 47

2 T500 Portable Surface Finish Measurement The Hommel T500 portable surface measuring system is built for use on the manufacturing shop floor. The unit has a robust, ergonomic design and is capable of undertaking an extensive range of measurement tasks. Dimensions LxWxH Weight Parameters Powers Supply 118mmx56mmx62mm 330g Ra, Rt, Rmax, Rz, Pc, RpK, Rk, RvK, Mr1, Mr2 Data - P510 Printer 9v with Mains Adaptor Dimensions LxWxH Weight Paper Size Interface Power Supply 42x135x48 600g 57mm x 10m Cable Adaptor 115/240v Sheet metal General Purpose Probe Features: Portable with rechargeable batteries Clear Display Simplified operation Precise measurement of many parameters RS 232 Interface for PC connection Optional Printer and mains powers supply Grooves Shoulders Small diameter holes Curved surfaces 48 tel

3 Turbo Datawin Surface Finish Evaluation Software The Turbo Datawin evaluation software provides greater functionality and report production when using the Hommel Testers T500 or T1000. The software is simple to use and provides parameter evaluation in a user-friendly way. Turbo Datawin provides a remote control facility on the Hommel Tester T500/T1000. The parameters are automatically transferred to the computer. Benefits include: Clear on screen display of roughness trace. Zoom In/Out of data trace. Design of layouts for operator and printouts. Data save by time, date or trace. Recall of trace data at anytime. Simple and intuitive operation. 49

4 T1000 Basic Mobile Surface Finish Measurement The Hommel T1000 surface finish measuring system is equally suited to the metrology laboratory or the production shop floor. A portable, robust unit that will measure all commonly used roughness parameters. Standard Parameters Ra, Rz, Rmaz, Rt, Rq, Rpc, RSm, Rmr(c), Rp, Rv, Rpm, R3z, Rsk, Rku, Rdc, Rmr, Rdq, Rk, Rpk, Rvk, Mr1, Mr2, Rpk*, Rvk*, Vo, Pa, Pz, Pmax, Pt, PPc, PSm, Pmr(c), Pp, Pv, Ppm, Psk, Pku, Pq, Pdc, Pmr, Pdq, R, Rx, AR, P, dc (CR, CL, CF), Nr, Nw Dimensions LxWxH Weight Traverse Unit Pick-up Type Powers Supply 253mmx193mmx80mm 1600g LV16 Skidded 115v/240 Auto Switchable Portable with rechargeable batteries Large, clear display Five measurement programs Integrated thermo-printer Software option (Turbo Datawin) for PC operation Results with tolerance indication as standard Many probe options for multiple applications Technical specification LV16 Traverse Unit Dimensions LxWxH Weight Traverse Length Controls 134mmx45mmx47mm 250g Up to 16mm Integrated Key Start 50 tel

5 T1000 Wave Mobile Surface Finish and Waviness Measurement The Hommel T1000 wave is a sister unit to the T1000 Basic. It has the same operating characteristics as the Basic version, however in addition to R parameters, the T1000 Wave can also measure P and W parameters. The T1000 Wave can be used as a portable unit on the shop floor, or can provide a very cost effective skidless pick-up system in the measuring room. The main processing and display unit is used in conjunction with a Waveline 20 traverse unit, which incorporates a high precision straightness datum for skidless measurements. Measures Roughness, Profile & Waviness parameters Optional PCMCIA drive available for storage of trace data and results Skidless probe system as standard Granite base and column available for stationary applications Shop floor unit with rechargeable batteries and optional carrying strap Many probe options for multiple applications RS232 output to Turbo Datawin software Standard Parameters Ra, Rz, Rmaz, Rt, Rq, Rpc, RSm, Rmr(c), Rp, Rv, Rpm, R3z, Rsk, Rku, Rdc, Rmr, Rdq, Rk, Rpk, Rvk, Mr1, Mr2, Rpk*, Rvk*, Vo, Pa, Pz, Pmax, Pt, PPc, PSm, Pmr(c), Pp, Pv, Ppm, Psk, Pku, Pq, Pdc, Pmr, Pdq, R, Rx, AR, P, dc (CR, CL, CF), Nr, Nw, Wa, Wz, Wmax, Wt, WPc, WSm, Wg, Wp, Wv, Wpm, Wsk, Wku, Wdq, W, Wx, Wte, AW Dimensions LxWxH Weight Traverse Unit Pick-up Type Powers Supply 253mmx193mmx80mm 1600g Waveline 20 Skidless 115v/240 Auto Switchable - Waveline 20 Traverse Unit Dimensions LxWxH Weight Traverse Length Controls 242mmx54mmx74mm 1100g Up to 20mm Integrated Key Start 51

6 W55 Shopfloor Surface Finish and Waviness Measurement W55 Shown with small granite base and Waveline 20 Traverse unit The Hommel W55 surface finish measuring station provides precise measuring results quickly and easily. The unit has a robust and ergonomic design, which performs equally as well on the shopfloor or in the metrology lab. The system is compatible with various traverse units and can be supplied with an optional granite base and motorised column for specific applications. Compact evaluation unit for use on the Shopfloor. Robust aluminium housing 10 TFT Touch screen with clear menu functions Calculates all common roughness and waviness parameters USB, LAN, WLAN, RS232 and CAN-bus configuration Capacity for up to 30 programs Integrated statistics function Measurement Parameters Traverse Lengths Available Statistics Ra, Rz, Rmax, Rt, Rq, Rsk, Imo, Io, Rdq, da, In, La, lq, Rz-ISO, R3z, Rpm, Rp3z, R3zm, Rp, D, RPc, RSm, Ir, Rku, tpif, tpia, tpip, tpic, Rz1, Rz2, Rz3, Rz4, Rz5, Rmr, Rmr%, Api, Rpk*, Rpk, Rk, Rvk*, Rvk, Mr1, Mr2, A1, A2, Vo(70%)0.01* Rv/Rk, Pt, Pp, Pz, Pa, Pq, Psk, PSm, Pdq, Ip, Pku, tpaf, tpaa, tpab, tpac, Pmr0, APa, APa%, Pmr, Pmr%, Wt, Wp, Wz, Wa, Wq, Wsk, Wsm, Wdq, Iw, Wku, R, Rx, AR, Nr, W, Wx, AW, Nw, Wte, Tpaf(CR,CL,CF), Rz-JIS, Rmax-JIS. 0.48, 1.5, 4.8, 15, 48mm or variable from mm number, average, range, standard diviation, maximum, minimum (calculated over Measurements) 52 tel

7 Wavespeed 1010 Non-contact 3D Topography Measurement Hommel Wavespeed 1010 is a digital 3D topography surface analysis measuring system. Wavespeed 1010 is available in two versions. Wavespeed 1010 with a laser triangulation sensor for rough surfaces up to 10 mm and the Wavespeed TOP which has an additional confocal white light sensor for resolution of 0.01 µm. With the WAVESPEED 1010 measurement of all surface structures is possible even painted surfaces. Features Measuring area of 10 x 10 µm upto 100 x 100mm 2D and 3D analysis functions. Bi-directional measuring data recording. High scanning speed. High resolution in X, Y and Z direction. Simple use with Windows user interface. Automatic measuring run. Extensive evaluation functions such as; Alignment. Zoom function. Form removal. Filter. Photo simulation. 3D displays. Intersection lines. Profile analysis. 2D and 3D surface texture parameters. Wavespeed 1010 Wavespeed 1010 TOP Measurement technique Laser triangulation sensor Confocal white light sensor Measuring range 10mm 300 µm Verical resolution (Z) 1 µm 0.01 µm Vertical accuracy (Z) 10 µm 0.10 µm Lateral resolution 20 µm 2 µm Operating distance 35 mm 5 mm Traverse length X = 100 mm (optional 200 mm), Y = 100 mmm Measuring column Z = 100 mm (optional 200 mm) Min. measuring point distance X = 1 µm, Y = 0.5 µm Max. scanning speed 15 mm/sec (uni-directional or bi-directional) Max. load capacity 5 Kg Weight 140 Kg 53

8 T8000 Contour Contour Measurement Station The Hommel T8000 Contour system is a flexible solution for the measurement of geometric shapes and form on component parts. The T8000 system is a modular design, which allows a variety of traverse units, contour heads, columns and granite bases to be assembled together. Features Various software modules available for Contour, Roughness and Topography measurement. CNC options allow measuring runs to be automated and reproduced. Simple and intuitive software. Measurement and print out screens can be designed for individual users. Central evaluation unit connects all components togther. Wide variety of tables, columns and traverse units and other accessories. Traverse Units Traverse Length mm Traverse Speed mm/s Straightness Accuracy Measuring System Resolution Accuracy X Axis Waveline µm/60mm Linear Encoder 0.01/0.1µm ±1.0µm Waveline µm/120mm Linear Encoder 0.01/0.1µm ±1.0µm Waveline µm/200mm Linear Encoder 0.01/0.1µm ±1.0µm Measuring Column Vertical Traverse mm Traverse Speed mm/s Wavelift Wavelift Tilting Units Range Deg. Fine adjustment Repeatability Fine Adjustment ±45.0 ±5.0 Course Adjustment ±45.0 Motorised ± º Granite Plates Dimensions LxWxH (mm) Weight (Kg) x500x x500x x500x General Points, straight lines, radii, angles, min-max function, X and Z distances, radii comparison, Contour Evaluation alignment, base formation, profile fit, measuring report specification, nominal-actual comparison, convexity measurement, SPC statistics, rotation and profile translation and many more. 54 tel

9 T8000 Surface Finish Surface Finish Measurement Station The Hommel T8000 Surface Finish system is a flexible solution for the measurement of surface finish and waviness on component parts. The T8000 system is a modular design, which allows a variety of traverse units, probe configurations, columns and granite bases to be assembled together. Features Various software modules available for Surface Finish, Contour, Waviness and Topography measurement. CNC options allow measuring runs to be automated and reproduced. Simple and intuitive software. Measurement and print out screens can be designed for individual users. Central evaluation unit connects all components together. Wide variety of tables, columns and traverse units and other accessories. Shown in optional combined surface finish and contour configuration Traverse Units Traverse Length mm Traverse Speed mm/s Straightness Accuracy Measuring System Resolution Accuracy X Axis Waveline 60 Basic µm/60mm Encoder 0.014µm Waveline µm/60mm Linear Encoder 0.01/0.1µm ±1.0µm Waveline µm/120mm Linear Encoder 0.01/0.1µm ±1.0µm Waveline µm/200mm Linear Encoder 0.01/0.1µm ±1.0µm Measuring Column Wavelift 400 Manual Vertical Traverse mm Traverse Speed mm/s 400 Manual Wavelift Wavelift Tilting Units Range Deg. Fine adjustment Repeatability Fine Adjustment ±45.0 ±5.0 Course Adjustment ±45.0 Motorised ± º Granite Plates Dimensions LxWxH (mm) Weight (Kg) x500x x500x x500x Parameters Roughness DIN EN ISO 4287 Rk DIN EN ISO13565 Profile DIN EN ISO 4287 Waviness DIN EN ISO 4287 Motif DIN EN ISO JIS B Ra, Rz, Rmax, Rt, Rq, Rsk, lmo, lo, Rdq, da, ln, La, Lq, Rz-ISO, R3z, Rpm, Rp3z, R3zm, Rp, D, RPc, RSm, Rpm/R3z, lr, Rku, tpif, tpia, tpip, tpic, Rt/Ra, Rz1, Rz2, Rz, Rz4, Rz5, Rmr, Rmr%, Api Rpk*, Rpk, Rk, Rvk*, Rvk, Mr1, Mr 2, A1, A2, Vo (70 %) 0.01*, Rv / Rk Pt, Pp, Pz, Pa, Pq, Psk, PSm, Pdq, lp, Pku, tpaf, tpaa, tpab, tpac, Pmr0, Apa, APa%, Pmr, Pmr% Wt, Wp, Wz, Wa, Wq, Wsk, WSm, Wdq, lw, Wku, WD1t, WD1p, WD1z, WD1a, WD1q, WD1sk, WD1Sm, WD1dq, WD1lw, WD1Pc, WD2t`, WD2p, WD2z, WD2a, WD2q, WD2sk, WD2Sm, WD2dq, WD2lw, WD2ku, WD2Pc R, Rx, AR, Nr, W, Wx, AW, Nw, Wte, Tpaf (CR, CL, CF) Rz-JIS; Rmax-JIS 55

10 T Surfscan High Precision Contour and Surface Finish Measurement The Hommel T8000 Surfscan is a high accuracy measuring system with a resolution of 6 nm over the entire measuring range of 6 mm. This allows simultaneous measurement of roughness and contour parameters in one trace. The magnetic probe arm holder guarantees fast, simple probe arm changes and provides maximum equipment and component safety. The Surfscan measuring head can be integrated into all T8000 measuring stations configured with the Waveline 60, 120 or 200 traverse units and T8000 evaluation unit. In this configuration, traverse lengths up to 200mm can be attained. Combined Surface Roughness and Contour Display Measuring principle Measurement Range Measurement Resolution High precision inductive system, with 20 bit a/d converter 6.0 mm 6.0 nanometres Resolution in X axis 0,25 µm Contact force of stylus tip Stylus tip radius nominal 0.75 mn, adjustable Hard metal tip: 20 µm; Diamond stylus: 2 µm/90, 10µm/60 56 tel

11 Pick-up Systems Surface Finish Probes The T8000 Measuring Station is available with a wide range of both skidded and skidless pick-ups for use in many different Surface Roughness, Waviness and Contour measurement application. A selection of the available pick-ups are shown below. TKZ 100 skidded for gear teeth TKC 300 Teflon skidded for sensitive materials TKK 50 skidded for concave and convex surfaces TKT 100 skidded for recessed Surfaces TKLS 100 skidless for very small shafts TKLK 100 skidless for very small diameter bores from 1.1mm TKD 100 skidded for collars and faces TKO 50 skidded for small diameters bores (2mm) TKL 100 skidless for R, P and W profiles 57

12 T8000 Software Contour and Surface Finish Measurement Software Measurement software for the T8000 System is available in various configurations depending on the nature of the measurements being undertaken. The Standard options are: Turbo Roughness, Turbo Contour, Turbo wave and Hommel Map. General Features High-resolution Windows 32-bit functionality. User configurable screens and print formats. Customised toolbars Full CNC operation (manual versions optional) Simple CNC programming. Results tolerance banding Password Protection Simple calibration with wizards. Optional SPC link. Turbo Roughness Turbo Roughness is suitable for undertaking complex surface roughness measurements with ease. The software enables the operator to measure all common roughness and waviness parameters. It allows exact positioning of the traverse unit in manual or CNC mode and displays the position of the pick-up in relation to the work piece. Pick-up signals are displayed both graphically and numerically. Turbo Contour Turbo Contour is a user friendly, icon driven software that enables accurate contour measurements to be undertaken and evaluated quickly and efficiently. Measurement features such as distances, angles and radii are displayed directly on the screen and can by easily toleranced using drawing specifications. Measurement results from Turbo Contour can be exported in various formats for manipulation in Excel or SPC software packages. DXF file overlays for comparison purposes are also available. 58 tel

13 T8000 Software Contour and Surface Finish Measurement Software Turbo Wave Turbo Wave is the latest T8000 software solution. It combines the functionality of Turbo Roughness and Turbo Contour to enable both Surface Roughness and Contour measurements to be made using the same measuring station. Turbo Wave software when combined with the Surfscan traverse system provides the functionality to make high precision roughness and contour measurements in one trace. Measurement values are evaluated and displayed clearly in one diagram on the screen. Hommel Map Hommel Map is a software extension to Turbo Wave. It enables the operator to undertake complex 3D topography analysis and presentation using measurement data captured with the T8000 hardware. 59

14 Accessories Surface Finish and Contour Options The T8000 Measuring Station is available with a wide range of accessories for use in many different Surface Roughness, Waviness and Contour measurement applications. A selection of the available accessories is shown below. Parallel vice for clamping angled and cylindrical components Measuring Table for the support and positioning of workpieces Parallel vice with pivot stand Vee-block for supporting round components in precision vees Roughness Standards for checking the calibration of the measuring system Measuring Tables for the support and positioning of workpieces Calibration set for contour measuring system Motorised Y-positioner for automated lateral positioning and topography measurement Waverotor for radial measurements on cylindrical components 60 tel

15 Topometer Cylinder Bore Measurement and Inspection The Topometer allows quick and accurate inspection of cylinder bore surfaces directly on the production floor. Visual inspection of the surface and contact inspection of surface finish are combined in one compact measuring probe. Measurement and assessment of surface features such as: Crosshatch pattern including angles, groove width, surface structure. Areas of defects. Area of blowholes. Stroke reversal radius. Roughness. Features Topometer is available as a visual system or a combined model with roughness measuring capabilities. Visual systems can be upgraded to combined roughness at a later date. Probes available in lengths of mm. Bores from 60mm in diameter. Extension boards for live video display, image processing and roughness testing unit. User friendly software menus. Software operated with keyboard, mouse or track-ball. Axial positioning, zoom and illumination adjustment is located on the probe. Adjustable light sources enable optimum illumination of surface. Selectable measuring mode, data displayed in metric/imperial units. Optional video printer available. Laser printer can be connected for numerical and graphical printouts. Rapid angular check using referencing overlays on screen with specified tolerances. Compact design and low weight allows mobile use. Bore diameter Available working depths (max.) Magnification (optical) Inspection area Resolution 1/2 CCD-Camera Picture on the PC Monitor Light sources Axial positioning Radial positioning Zoom adjustment Power requirements Operating modes Evaluation (optical) Evaluation roughness Option Screen info mm standard mm, 150 mm, 200 mm times (on the monitor) 40 x - approx. 4.0 mm x 4.0 mm 100 x - approx. 1.6 mm x 1.6 mm 150 x - approx. 1.0 mm x 1.0 mm 752 (H) x 582 (V) 512 (H) x 512 (V) direct / indirect through the lens on request motorised manual motorised 115/230 V 50/60 Hz Scanning mode Measuring mode Roughness mode cross-hatch angle stroke reversal radius distances tolerancing (angle) metric / inch all standard DIN and ISO parameters such as Ra, Rpk, Rvk, Tpl etc. (optional) actual working depth mangnification date / time block identification 61