Accessories for Dial Indicators and Dial Comparators
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- Jane Jennings
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1 Chapter - page Test Indicators Testing of Test Indicators, Dial Indicators and Dial Comparators 3-2 Test Indicators Puppitast 3-3 Accessories for Test Indicators 3-5 Dial Indicators Mechanical Dial Indicators 3-7 Digital Dial Indicators Millitast 3-12 Dial Comparators Mechanical Dial Comparator 3-1 Mechanical Dial Comparators with Limit Contacts 3-18 Mechanical Comparator with Limit Contacts 3-20 Electrical Indicator 1141 SN 3-20 Millimess, large type 3-21 Inductive Dial Comparator Extramess 3-22 Accessories for Dial Indicators and Dial Comparators Contact Points
2 Testing of Test Indicators, Dial Indicators and Dial Comparators All test indicators, dial indicators and dial comparators are subject to a final inspection in production on Mahr measuring machines (85, 875 and Optimar 100). The following, in DIN 2270 (test indicators) DIN 878 (dial indicators) DIN 879 (dial comparators) defined parameters, will be tested: + fu Span of error f e Span of error f e is the distance between the ordinates of the highest and lowest points in the deviation diagram either when the plunger is being pressed in (dial indicators, dial comparators) or in the case of excursion of stylus against measuring force (test indicators). Deviation of reading from set-point value Total span of error f ges The total span of error f ges is the distance between the ordinates of the highest and lowest points in the deviation diagram when the plunger is being pressed in and let out (dial indicators, dial comparators) or in the case of excursion of stylus against and with the same direction of measuring force (test indicators). The total span of error includes the hysteresis error of the measured value f u. _ Set-point reading Plunger being pressed in Plunger being let out + Local span of error Diagram for the spans of error f e and f ges and hysteresis error of the measured value f u (example) fe fges Local span of error f t Span of error f t is the distance between the ordinates between the highest and lowest points in the deviation diagram, measured for a local measuring span of 10 scale divisions within 0,1 mm when the plunger is being pressed in (dial indicators, dial comparators) or in the case of excursion of stylus against measuring force (test indicators). Repeatability f w Repeatability f w is a characteristic for measured value fluctuations in measurements of the same measurand within the measuring span and with the same direction of movement of the plunger (dial indicators, dial comparators) or of the stylus (test indicators). Deviation of reading from set-point value _ Set-point reading Diagram of the span of error f t (example) ft 3-2
3 Test Indicators Design features of Mahr Test Indicators Puppitast Box-type housing open on one side only Bottom and side walls made of one piece. This shell totally encloses the movement and provides maximum protection against shock and damage Easy to read thanks to high-contrast, rotable dial face The front end of the housing is of fork-shaped design with the stem of the stylus mounted in the fork to provide high stability. The precision alignment of the two bearings ensures maximum accuracy Self-contained movement. This unit can be easily removed and quickly replaced for maintenance and repair purposes. Insensitivity to magnetic fields Overload protection provided by slip clutch Low measuring force Maximum sensitivity and accuracy provided by precision gears and pinions Jewelled movement bearings Corrosion-proof due to satin-chrome finish on housing Rigid mounting Mounting shank can move on three dovetail guideways which are integral parts of the sturdy housing They can be clamped at any desired point with a knurled nut. No tools are required. No plastic parts except for transparent cover over dial face Automatic matching to sensing direction, i. e. pointer always moves in clockwise direction, thus ensuring error-free reading 3-3
4 Test Indicators 800 S 800 SG 800 SL Standard model Extra-large dial face Extra-long stylus Technical Data Measuring Readings Dial diam. Swivel- Measuring Accuracy range range of force styluses f e f ges f u 800 S ± 0,4 mm 0,01 mm 27,5 mm 11,5 mm 0,15 N 10 µm 13 µm 3 µm SG ± 0,4 mm 0,01 mm 38 mm 11,5 mm 0,15 N 10 µm 13 µm 3 µm SL ± 0,4 mm 0,01 mm 27,5 mm 3 mm 0,07 N 10 µm 13 µm 5 µm SM ± 0,1 mm 0,002 mm 38 mm 11,5 mm 0,15 N 3 µm 4 µm 2 µm W ± 0,4 mm 0,01 mm 27,5 mm 12 mm 0,3 N 10 µm 13 µm 5 µm SGI ± 0,3 mm (±.15 ) 0,01 mm (.0005 )38 mm (1.5 )11,5 mm (.45 ) 0,15 N SZ ± ,15 N SGZ ± ,15 N SLZ ± ,07 N SMZ ± ,15 N WZ ± ,3 N S Diameters mm a b c d e d 800 S 11, h SG 11, h SL 3 100,5 123,5 8h SM 11, h W h 29 e c 800 SGI 11, h and 1 / 4 40 b 800 SZ 11, h and 1 / SGZ 11, h and 1 / SLZ 34 98,5 121,5 8h and 1 / SMZ 11, h and 1 / WZ 11,3 72,3 95,3 8h and 1 / c e W/800 WZ 110 a Standard accessories: Mounting shank 8h mm and 1/4 (for instruments with inch-scale), stylus dia. 2 mm and plastic case 9 0, b a 3-4
5 l Test Indicators Accessories 800 SM 800 W 800 SGI with high resolution Stylus moves parallel with mm/inch scale to dial Styluses 801 t 801 te 801 tl 801 tr, with chromium-plated chromium-plated ruby ball for types Stylus ball dia. in mm ball dia. in mm ball dia. in mm length l in mm ø1 ø2 ø3 ø1 ø2 ø2,5 800 S / 800 SZ 1, SG / 800 SGZ 1, SM 1, SMZ 1, W 1, WZ 1, SGI 1, SL SLZ Mounting Shank 801 a mounting shank dia. d 801 a8 8h mm a4 4h mm a 1 / 4 1 /4 (,35 mm) a t M 1, Spanner for changing styluses Adapter Bush for adapting mounting shank dia. 8h mm to inch bore d ø 3-5
6 Test Indicators Accessories Universal Holder 801 h 90 For mounting test indicators on machine tools With swivel-type knuckle ø8 801 h x p Stand 801 p With swivel holder Base with V-groove 140 Overall height 150 mm Mounting bore dia. 4 and 8 mm Column dia. 8 mm Base surface 5 x 40 mm Centering Support Rods 801 v 801 v For aligning and centering workpieces on machine tools Swivel mounting clamp and fine adjustment Stainless steel rods max. 130 ø Mounting bore dia. 8 mm Swivel range of mounting clamp
7 Dial Indicators Design features of Mahr dial indicators Protective and lifter cap mounted on upper end of measuring spindle Protective housing only opens at the front. The housing is thus not simply a cylinder with a cap over it, but rather the back and side walls are machined from one piece. This shell totally encloses the movement and provides maximum protection against shocks and damage Constant measuring force over entire range by virtue of compensation lever Rising of measuring spindle by screw-in cable release Self-contained movement. Can be removed and replaced quickly and easily for repair or maintenance purposes Maximum sensitivity and accuracy ensured by precision gears, pinion and rack as well as by precision guide for measuring spindle Tapered piece on mounting shank for easy insertion into mounting hole Corrosion-proof due to satin-chrome finish on housing and stainless, hardened steel for mounting shank and measuring spindle Easy to read on account of high contrast dial Simple fine adjustment with convenient knurled bezel Shockproof movement On all dial indicators with the exception of the long-range model 810 V the rack is not located directly on the measuring spindle, but rather on a sleeve which floats on the spindle. The shocks to which the spindle is subjected in everyday use are therefore not transmitted to the rack and mechanism. In the event of shocks, the sleeve lifts off and follows slowly due to spring force. The movement is thus reliably protected even against severe shocks. Adjustable tolerance markers for setting tolerance limits 3-7
8 Dial Indicators Dial Indicators shockproof version according to DIN W 810/810 L 810 W Features Small Dial Indicator 803 where available space is limited Shockproof via sleeve which floats over the spindle Constant measuring force Protective housing (back wall integrated in housing) Raising of measuring spindle via lifting cap Adjustable tolerance markers Delivered in plastic case Small Dial Indicator 803 W waterproof and oilproof Design features identical to 803, but Upper protective cap on measuring spindle as well as bezel and transparent dial cover with O-rings hermetically sealed Measuring spindle sealed by means of rubber sleeve, thus preventing contamination by liquids and impurities Delivered in plastic case Dial Indicator 810 standard version Shockproof via sleeve which floats over the spindle Constant measuring force Protective housing (back wall integrated in housing) Raising of measuring spindle via lifting cap or cable release 951 (accessory) Adjustable tolerance markers Delivered in plastic case Dial Indicator 810 W waterproof and oilproof Design features identical to 810, but upper protective cap on measuring spindle as well as bezel and transparent dial cover with O-rings hermetically sealed Measuring spindle sealed by means of rubber sleeve, thus preventing contamination by liquids and impurities Delivered in plastic case Dial Indicator 810 L Design features identical to 810, but with tapped holes for mounting lugs 91 and 92 (accessories) Delivered in plastic case Technical Data Range Readings Dial Overtravel Measuring Accuracy (DIN 878) dia. force f e f ges f u mm mm mm mm N µm µm µm , ,2 1,1 N W 3 0, ,2 1,1 N , ,1 1,0 N L 10 0, ,1 1,0 N W 10 0, ,1 1,0 N B 0,8(±0,4) 0, ,05 1,0 N Range Readings Dial Overtravel Measuring Accuracy (DIN 878) dia. force f e f ges f u inch inch inch inch N inch inch inch 803 Z ,1 N Z ,0 N
9 Dial Indicators Dial Indicators shockproof version according to DIN Z 810 B 810 Z Features Dial Indicator 810 B with limited measuring range Small Dial Indicator 803 Z inch version Dial Indicator 810 Z inch version Design features identical to 810, but Limited measuring range (0,8 mm) for error-free readings Large overtravel (10 mm); for example for easier insertion of test items in measuring devices Standard accessory: Plastic case Design features identical to 803, but Standard accessories: Adapter Bush 940 for adapting mounting shank 8h mm to inch bore.375, plastic case b Design features identical to 810, but Standard accessories: Adapter Bush 940 for adapting mounting shank 8h mm to inch bore.375, plastic case 11 c Dimensions mm a b c d e f g 803 ø ø ,5 803 W ø 44 21,5 7 ø ø, ø ,5 ø ,5 810 L ø ,5 ø ,5 810 W ø ,5 ø ,5 22,5 810 B ø ,5 ø ,5 803 Z ø ø ,5 810 Z ø ,5 ø ,5 a 940 ø.375 ø8h g f 1 d e ø,5 ø8h7 15 ø, Accessories Adapter Bush for adapting mounting shank 8h mm to inch bore Cable Release for lifting of measuring spindle (except 803, 803 Z, 803 W, 810 U, 810 V) Splash Guard Covers for bezel dia. 58 mm for bezel dia. 40 mm Mounting Lugs for 810 L, 810 V Bore is perpendicular to mounting shank Bore is parallel to mounting shank Mounting Lug for mounting on mounting shank for all types (except 810 V) Additional Accessories page Contact Points Special Holders Sensor Level
10 Dial Indicators Dial Indicators shockproof version 810 X 810 U 810 V Features Dial Indicator 810 U with reverse measuring force Design features identical to 810, but Numerals on dial increase anti-clockwise Measuring force acting towards the top Delivered in plastic case Dial Indicator 810 X readings 0,1 mm Design features identical to 810, but 1 pointer movement on 10 mm Delivered in plastic case Long-Range Dial Indicator 810 V with extra-large measuring range Design features identical to 810, but 40 mm range Strengthened measuring spindle (5 mm) Raising of measuring spindle via lifting cap Shockproof movement Delivered in folded box Technical Data Range Readings Dial Overtravel Measuring Accuracy dia. force f e f ges f u mm mm mm mm N µm µm µm 810 U 10 0, , V 40 0, ,3 0,75-1, X 10 0,1 50 0, G 10 0, ,1 1,
11 Dial Indicators Dial Indicators shockproof version Dimensions 810 U 810 X 23 7,5 23 7,5 Features ø58 ø ø58 ø53 Extra-Large Dial Indicator 810 G with dial dia. 100 mm 112 Design features identical to 810, but Application for large reading distance and bad light conditions Plastic outer ring Delivered in folded box ø8 h 22,5 3 ø8 h 21 15,5 810 V 810 G Accessories 28 12,5 24 7,5 Adapter Bush for adapting mounting shank 8h mm to inch bore Cable Release for lifting of measuring spindle (except 803, 803 Z, 803 W, 810 U, 810 V) Splash Guard Cover for bezel dia. 58 mm Mounting Lugs for 810 L, 810 V Bore is perpendicular to mounting shank Bore is parallel to mounting shank ø58 ø53 12 ø112 ø53 12 Mounting Lug for mounting on mounting shank for all types (except 810 V) ø8 h Additional Accessories page Contact Points Special Holders Sensor Lever ø5 45,5 ø8 h 15,5 3-11
12 Digital Dial Indicator Digital Dial Indicators 1083/1085 Millitast Features 1085 Millitast 1083 Functions: ON/OFF RESET (zero setting of display) PRESET (set buttons can be used to enter any numerical value) mm/inch-switching DATA (data transmission in connection with data connection cable) HOLD (storage of current measuring value) mm/inch-switch Reversal of counting direction Switching of analog display Capacitive measuring system, life of battery approx. 2 years Max. measuring speed 1,5 m/s (0 /s) Data output: OPTO RS232C (Mahr Duplex) Dial indicator can be operated by remote control via interface High-contrast,5 mm liquid crystal display, analog display with 4 mm pointer length for better visual perception when checking roundness or flatness as well as reversal point search when measuring bores Function and display section can be rotated through 280 Class of protection IP 52 as per IEC 529 Operating temperature 5-40 C Standard accessory: Battery Technical Data 1083 Millitast 1085 Design features identical to 1083, but additional functions: 3 x PRESET can be stored 2 additional analog displays MAX / MIN memory, for example for reversal point search MAX-MIN for example for checking of roundness and flatness ABS: zero setting does not cause reference to current PRESET value to be lost LOCK: buttons can be locked to avoid inadvertent adjustment Standard accessory: Battery Range Resolution Span of Measuring Weight error f e force mm (inch) mm/inch mm (inch) N g ,5 (.5 ) 0,001 / ,005 (.0002 ) 0,7-0, (1 ) 0,001 / ,005 (.0002 ) 0,-1, ,5 (.5 ) 0,001 / ,005 (.0002 ) 0,7-0, (1 ) 0,001 / ,005 (.0002 ) 0,-1, Analog display 1083 Analog display 1085 Readings Display range Readings Display range mm / inch mm (inch) mm (inch) mm (inch) I 0,001 / ± 0,03 (±.0015 ) 0,001 ( ) ± 0,03 (±.0015 ) ABS 0,002 (.0001 ) ± 0,0 (±.0030 ) mm 0,01 /.0005 ± 0,30 (±.0150 ) 0,01 (.0005 ) ± 0,30 (±.0150 ) 0,02 (.001 ) ± 0,0 (±.0300 ) 3-12
13 Digital Dial Indicators Digital Dial Indicators 1083/1085 Millitast Protective lifting cap for measuring spindle 2 Operating buttons 3 Display 4 Mounting shank 5 Measuring spindle Contact Point RS232C-Data output 8 Battery compartment 9 Swivelling operating and display unit MAX/MIN x10 ON MAX-MIN mm/inch x2 OFF I 30 mm ABS PRESET SET SET RESET MR HOLD DATA ABS Millitast 1085 a ø3 b 1 1 ø, b 1,5 8,5 19 ø8h ø5 ø Dimensions (mm) a b 1083 / ,5 mm (.5 ) 125, / mm ( 1 ) ,5 Accessories Battery 3V, type CR Data Connecting Cable RS232C (2m) for connection to PC, SUB-D-jack 9-pin 1085 v Data Connecting Cable RS 232C (2m) for connection to peripheral units RS232C SUB-D-jack 9-pin 1 ESv Cable Release 1085 a Mounting Lug 1085 b Adapter Bush for adapting mounting shank dia. 8h mm to inch bore a Additional Accessories page MAX/MIN MAX-MIN mm/inch x10 x2 ON OFF Contact Points Special Holder Sensor Lever Accessories for data processing see chapter
14 Digital Dial Indicators Digital Dial Indicator 1082 Features Millitast 1082 REF I HOLD MM 19 REF I / II mm / inch ON / OFF RESET Dimensions mm a b c 12,5 mm (.5 ) 5,9 53, mm ( 1 ) 78,4 53, mm ( 2 ) 150, ,5 100 mm ( 4 ) 250, ,5 ø12 SET ø8h7 a b c ø58,8 9,5 21,5 940 ø0 Functions: ON/OFF RESET (zero setting) PRESET (set buttons can be used to enter any numerical value) mm/inch-switch DATA (data transmission) HOLD (storage of current measuring value) Capacitive measuring system, life of battery approx. 2 years Max. measuring speed 1,5 m/s (0 /s) Data output: OPTO RS232C High-contrast 8,5 mm liquid crystal display Function and display section can be rotated through 280 Class of protection IP 51 as per IEC 529 Operating temperature 5-40 C Standard accessory: Battery Technical Data Range Resolution Span of Measuring Weight error f e force mm (inch) mm/inch mm (inch) N g 25 (1 ) 0,01 / ,01 (.0004 ) 0, - 1, (2 ) 0,01 / ,02 (.0008 ) 2,0-3, (4 ) 0,01 / ,02 (.0008 ) 2,3-4, ,5 (.5 ) 0,001 / ,005 (.0002 ) 0,7-0, (1 ) 0,001 / ,005 (.0002 ) 0, - 1, (2 ) 0,001 / ,012 (.0005 ) 2,0-3, (4 ) 0,001 / ,015 (.000 ) 2,3-4, Accessories Battery 3V, type CR Data Connecting Cable (2m), for connection to peripheral units, with SUB-D jack 9-pin 1 ESv Cable Release for range 12,5 and 25 mm 1085 a Pneumatic Lifting for range 50 and 100 mm 1082 p Mounting Lug 1082 b Adapter Bush for adapting mounting shank 8h mm to inch bore Additional Accessories page Contact Points Special Holders Sensor Lever chapter Accessories for data processing
15 Dial Comparators Design features of Mahr dial comparators Constant measuring force over entire range due to built-in compression spring Shockproof movement. The precision ball of the first transmission lever rest on the lapped saphire plane surface of the upper end of the measuring spindle. If the spindle is subject to severe impact, the plane surface is automatically raised, thus preventing transmission of the shock to the movement Box-type housing only open at the front Bottom and side walls made of one piece. This shell totally encloses the movement and provides maximum protection against shock and damage Simple fine adjustment by way of lockable screw Self-contained movement. This unit can be removed and replaced quickly and easily for repair or maintenance purposes Corrosion-proof by virtue of hardened, stainless steel mounting shank and measuring spindle Maximum sensitivity and accuracy are ensured by jewelled bearings of movement in conjunction with precision gears and pinions Protection of ball guide against contamination by means of a sleeve seal ring which is provided with a groove for mounting slip-on rubber bellows to prevent the ingress of splashwater Drip-proof version available on request. Features rubber bellows at measuring spindle, sealed screws and splash guard cover Measuring spindle mounted in highprecision ball guide prevents tilting and virtually precludes friction and play. The extremely low level of friction makes for high measurement accuracy and minimal hysteresis Dial comparators with ball guide are particularly insensitive to lateral forces acting on the spindle (Dial Comparators 1010 and 1050 feature highprecision sleeve bearings for the spindle) Easy to read due to clear-cut scale Pointer moves over limited sector Adjustable tolerance markers facilitate setting and observation of tolerance limits Raising of measuring spindle either by way of screw-in cable or lifting knob 3-15
16 Dial Comparators Mechanical Dial Comparators Technical Data Metric Measuring Readings Over- Meas. Accuracy* (DIN 879-1) range travel force f e f ges f u standard** drip-proof*** 1002 Supramess ± 25 µm 0,5 µm 2,8 mm 1 N 0,5 µm 0, µm 0,25 µm Millimess ± 50 µm 1 µm 2,8 mm 1 N 1 µm 1,2 µm 0,5 µm Compramess ± 0,13 mm 5 µm 2,5 mm 1 N 3,5 µm 4 µm 1 µm Zentimess ± 0,25 mm 0,01 mm 2,5 mm 1 N 7 µm 8 µm 2 µm Dezimess ± 1,5 mm 0,05 mm 0,3 mm 1 N 35 µm 40 µm 10 µm Inch 1002 Z Supramess ± N Z Millimess ± N Z Compramess ± N Z Zentimess ± N * Accuracy of 1004, 1010, 1010 Z, 1050 better than DIN ** Incl. plastic case; Adapter 940 (for inch instruments only) *** Incl. plastic case, Splash Guard Cover 957, rubber bellows (only 1002/1003/1004); Adapter 940 (for inch instruments only) 3-1
17 Dial Comparators Mechanical Dial Comparators /1003/ / ø8h ø8h Accessories Adapter Bush for adapting mounting shank 8h mm to inch bore Cable Release for lifting of measuring spindle Lifting Knob for raising measuring spindle Splash Guard Cover Rubber Bellow for 1002/1003/1004 for sealing open end of measuring spindle Mounting Lug for mounting on mounting shank 8h mm ø, Additional Accessories page ø8h7 93 Contact Points Special Holders Sensor Lever
18 Dial Comparators Mechanical Dial Comparators with limit contacts 1103 N 1110 N 1150 N Features Application for example for tolerance control or as precision contactor in automatic control systems Design features identical to mechanical dial comparators, but additional adjustable limit contacts made of highgrade precious metal Limit contacts particularly well protected against vibration and mechanical wear A Elzentimess B Wiring diagram A B 5 10 C C 1 Undersize 2 Good 3 Oversize Technical Data Metric Measuring Readings Over- Meas. Accuracy* (DIN 879-3) range travel force f e f ges f u standard** drip-proof*** 1103 N Elmillimess ± 50 µm 1 µm 2,8 mm 2 N 1 µm 1,8 µm 1 µm N Elcompramess ± 0,13 mm 5 µm 2,5 mm 2 N 3,5 µm µm 1,7 µm N Elzentimess ± 0,25 mm 0,01 mm 2,3 mm 2 N,5 µm 12 µm 3,5 µm N Eldezimess ± 1,5 mm 0,05 mm 0,3 mm 1,5 N 35 µm 0 µm 17 µm Inch 1103 NZ Elmillimess ± N NZ Elcompramess ± N NZ Elzentimess ± N * Accuracy of 1104 N, 1110 N and 1150 N better than DIN 879 ** Incl. plastic case, Setting Knob 953, cable (1,2m); Adapter 940 (for inch instruments only) *** Incl. plastic case, Setting Knob 953, cable (1,2m), Splash Guard Cover 958 and Rubber Bellow 970; Adapter 940 (for inch instruments only) 3-18
19 Dial Comparators Mechanical Dial Comparators with limit contacts Electrical specifications Switching accuracy max. max. max. with non-inductive contact rating contact voltage contact current load of 10 ma/24 V 1103 N +/- 0,3 µm 1104 N +/- 0,75 µm 1110 N +/- 1,5 µm 1150 N +/- 7 µm 240 mw 24 V 100 ma Accessories Connecting cable (1,2 m), axial Connecting cable (5 m), axial Adapter Bush for adapting mounting shank 8h mm to inch bore Cable Release for lifting of measuring spindle /1104/1110/1150 3, Setting Knob for setting of limit contacts without additional setting standard Lifting Knob for raising measuring spindle Splash Guard Cover Rubber Bellow for sealing open end of measuring spindle Mounting Lug for mounting on mounting shank 8h mm ø8h Additional accessories page Contact Points Special Holders Sensor Lever Electrical Indicator 1141 SN 3-20 ø, ø8h
20 Dial Comparators Mechanical Dial Comparator 1100 with limit contacts ø22 Elmess 1100 Elmess Features 118 Identical to comparators with limit contacts, but without analog display Ideal for applications where available space is limited ø8h 18 Electrical specifications Switching accuracy with non-inductive load of 10 ma/24 V +/- 0,3 µm Technical Data max. contact rating max. contact voltage max. contact current 240 mw 24 V 100 ma Range Overtravel Measuring force 1100 ± 0,4 mm 2 mm 1,5 N Electrical Indicator 1141 SN for dial comparators and comparators with limit contacts Features For dial comparators with limit contacts Indicates no-go (red), go (green) and no-go re-work (yellow). Lamp sequence can be switched for outside and inside measurement Test results can be processed via control output Standard accessory: Mains adapter Technical Data Housing dimensions WxHxD 82x52x150 mm Contact voltage at dial comparator V Maximum contact rating 0 W Maximum contact voltage 48 V Maximum contact current 3 A Power pack connections 5 V 250 ma Mains voltage 230 V 115 V
21 Dial Comparators Mechanical Dial Comparator Large Type Millimess 1000 A/B 125 1, ø28h A 951 ø1h ø øh7 18 R 3 Features Large design Clear dial Shockproof movement Jewelled movement bearings Measuring spindle mounted in high-precision ball guides precludes play Standard accessories: Cable Release 951 and plastic case Accessories Measuring Attachments with steel ball with ruby ball 921 R Cable Release for raising measuring spindle Lifting Knob for raising measuring spindle Rubber Bellow for sealing open end of measuring spindle Additional Accessories page Precision Stand 824 GT 5-8 Technical Data Range Readings Scale Over- Measuring Accuracy Metric division travel force f e f u f ges 1000 A ± 100 µm 1 µm 1 mm 5 mm 3,5 N 1,5 µm 1 µm 2 µm B ± 50 µm 1 µm 2 mm 5 mm 3,5 N 1,5 µm 1 µm 2 µm Inch 1000 Z ± ,5 N
22 Dial Comparator Inductive Dial Comparator 2000 Extramess Features Extramess 2000 Functions: ON/OFF RESET (zero setting of digital and analog display) (zero setting of analog display) PRESET (set buttons can be used to enter any numerical value) mm/inch switching Reversal of counting direction RANGE (switching of measuring range and readings) ABS (reference to elect. zero point) Display of battery status Linearized inductive measuring system Power supply via integrated NiMH batteries (40 hours) or via mains adapter Data output: alternatively OPTO RS232C or Digimatic Dial Comparator can be operated by remote control via interface High-contrast,5 mm liquid crystal display, analog display with 4 mm pointer length for better visual perception when checking roundness or flatness as well as reversal point search when measuring bores Function and display section can be rotated through 280 Spring for measuring force interchangeable Lower stop adjustable Class of protection IP 54 as per IEC 529 Operating temperature 5-40 C Standard accessories: Mains adapter, rubber bellow and spanner for preliminary stroke setting Technical Data Extramess 2001 Features identical to Extramess 2000, but additional: MAX / MIN memory for example for reversal point search MAX-MIN, for example for checking concentricity and flatness TOL (tolerance release) LOCK: buttons can be locked to avoid inadvertent adjustment Control output compatible to dial comparators with limit contacts Standard accessories: Mains adapter, rubber bellow and spanner for preliminary stroke setting Measuring Selectable Display Span of Over- Mea- ranges resolution and range of error** travel suring switchable readings analog display force 230 V 115 V mm (inch) mm/inch mm (inch) µm (inch) mm N ,8 (.07 ) 0,001 / ± 0,030 (.0015 ) 0, ( ) 2,4 1,8 (.07 ) 0,0005 / ± 0,015 (.000 ) 0, ( ) 2,4 0,7-0, * 0,8 (.031 ) 0,0002 / ± 0,00 (.0003 ) 0,3 ( ) 2, ,8 (.07 ) 0,001 / ± 0,030 (.0015 ) 0, ( ) 2,4 1,8 (.07 ) 0,0005 / ± 0,015 (.000 ) 0, ( ) 2,4 0,7-0, * 0,8 (.031 ) 0,0002 / ± 0,00 (.0003 ) 0,3 ( ) 2,9 * including Adapter Bush 940 ** indicated value + display span of error ( 0,5 resolution) 3-22
23 Dial Comparator Inductive Dial Comparator 2000 Extramess 8,5 34,5 1 Operating buttons 2 Display 3 Mounting shank 4 Measuring spindle 5 Contact Point 901H Connection for mains adapter 7 Data output 8 Swivelling operating and display unit 1 mm/inch RANGE ON/OFF I ø3 1 ø,5 1,5 ø5 2 3 ABS PRESET SET ABS 0 Extramess 2000 mm RESET 112, b 8,5 19 ø ø8h 940 Accessories Data connecting cable Opto RS232C (2m), SUB-D jack 9-pin Data connecting cable Digimatic (2m), Flat plug 10-pin Hand Lifter with cable release 2000 h Pneumatic Lifter 2000 p h 2000 m Adjuster for measuring force 2000 m Mounting Lug 1085 b mm/inch RANGE ON/OFF mm/inch RANGE ON/OFF Adapter Bush for adapting mounting shank dia. 8h mm to inch bore Additional Accessories page Contact Points Special Holder p Accessories for data processing see chapter 9 mm/inch RANGE ON/OFF 3-23
24 Access. for Dial Indicators and Dial Comparators Contact Points for dial indicators, dial comparators Standard Contact Points 901 Ball dia. 3 mm 901 Cat. No. 901 Steel ball H Carbide ball R Ruby ball l l R 1,5 R Ø4 Spherical Contact Points 902 Flat Contact Points H H made of steel carbide made of carbidecontact face steel tipped length mm H 30 R 0,3 907 H ø11, R H ø H 913 ø7,5 d 42 M Ball Contact Points 90 H with carbide ball, accuracy ball dia. 0/- µm Ball dia. d Order Ball dia. d Order mm no. mm no , , , ,35 (1/4 ) , , , , , , , Special Contact Points Conical Contact Points, made of steel carbide-tipped 904 H Wedge-Shaped Contact Points, steel carbide-tipped 905 H Flat Contact Plates, steel, A = 1 cm carbide-tipped, dia. 7 mm 907 H Spherical Contact Plates, made of steel carbide-tipped 908 H Flat Contact Point for mounting Pin Gauge Holders 42 M for measuring threads using three-wire method
25 Contact Points for dial indicators, dial comparators 909 A 910 H G ø8h7 47 Special Holders l l Access. for Dial Indicators and Dial Comparators Contact Rollers 909 Concentricity error 2 µm cylindrical roller 909 A radiused roller, R = 5 mm 909 B Measuring Attachment 910 H with carbide wedge adjustable in parallel 910 H H Pin Contact Point 911 H ø1 2 carbide-tipped, dia. 1 mm, flat 911 H Measuring Spindle Extensions 912 Length Order length mm no. mm α 941 W ø8h ø8h For all types of testing equipment For placing the dial indicator at a certain distance or angle Measuring spindle travel 3 mm Contact Point 901 (interchangeable) Straight Holder 941 G Angular Holder 941 W Mounting shank length l mm angle α=45 angle α=0 angle α= Transmission accuracy for 941 W max. 1%; for travel 3 mm = 0,03 mm Sensor Lever ø8h7 For checking concentricity in bores and on outside diameters difficult to reach. For insertion in measuring stands With lifting device Contact Point 901 interchangeable Travel ± 1 mm ø10 ø ø8h 3-25
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