VW T5 Airtronic D2 12V Heater Kit Part No.E6175 Installation Instructions

Transcription

1 Eberspächer VW T5 Airtronic D2 12V Heater Kit Part No.E6175 Installation Instructions (Use with technical description and instruction maunal) 1 of 15 JJ 22276A

2 2 of 15 JJ 22276A Remove all screws securing metal heat guards on nearside, offside and middle of vehicle to allow heater mounting access. Middle area removed from heat shields.

3 Nearside area removed for mounting of fuel system. 3 of 15 JJ 22276A

4 Nearside area removed for mounting of fuel system. Fit M6 Hexsert into chassis and mount plate and heater. Fit M6 Hexsert into chassis and mount plate and heater. Drill 2 off 65 mm holes in floor beneath driver seat base. and Drill exposed 2 off metal 65 mm surfaces. holes in floor beneath with. driver seat base. and exposed metal surfaces. with. 4 of 15 JJ 22276A

5 150mm 90mm 90mm Cut out required on offside panel for ducting. Cut out required on offside panel for ducting. Fit 2 way Durite waterproof housings for Fit fuel 2 pump way Durite loom. waterproof housings for fuel pump loom. Green/red PIN A Brown PIN B Green/red PIN A Brown PIN B Secure c/air pipe. Secure c/air pipe. 5 of 15 JJ 22276A

6 pump with existing clips and secure with Route cable ties. fuel line and electrical loom for fuel pump with existing clips and secure with cable ties. Secure switch loom with cable tie. Secure switch loom with cable tie. Switch loom cable though existing hole in floor. Switch loom cable though existing hole in floor. 6 of 15 JJ 22276A

7 Negative cable Negative to battery cable M6 to ring. battery M6 ring. Positive cable Positive with M6 ring cableto with battery. M6 ring to battery. Pump loom Pump and fuel loom line. and fuel line. Route for power loom is from Route heater for over power to nearside loom is and fromup heater to battery over box to under nearside bonnet. and up to Oversleeve battery box with under split bonnet. conduit. Oversleeve Secure with with cable split ties. conduit. Secure with cable ties. 7 of 15 JJ 22276A

8 5 amp switch 20 amp heater 5 amp switch 20 amp heater Cable route for switch loom. Remove side panel on A Cable pillar for route routing for switch loom toloom. switch on dash. Remove side panel on A pillar for routing loom to switch on dash. 8 of 15 JJ 22276A

9 Red Pin 1 Yellow Pin 2 Red Brown Pin Pin 1 3 Yellow Grey/red Pin Pin 2 4 Brown Brown/white Pin Pin 3 5 Grey/red Pin 4 Brown/white Pin 5 Switch mounted on dashboard onto VW blanks. Switch mounted on dashboard onto VW blanks. Fuel line cut from Webasto add heater Fuel fuel pump. line cut from Webasto Disconnect add 2 heater off fuel electrical pump. plugs to Disconnect Webasto add 2 off heater. electrical plugs to Webasto add heater. Fuel pipe from fuel tank. Secure with 11 mm clip. Fuel pipe from fuel tank. Secure with 11 mm clip. 9 of 15 JJ 22276A

10 CD changer can be located under driver seat. CD This changer must becan be removed located under and fitted driverunder passenger seat. This must seat be by vw. removed and fitted under passenger seat by vw. Blue silicone adapter to connect hot air outlet ducting Blue silicone to outlet. adapter to connect hot air outlet ducting to outlet. Air inlet from front of drivers seat. Mount plastic flange Air inlet and from plastic front grill of with cable drivers tie seat. to relay Mount cluster. plastic flange and plastic grill with cable tie to relay cluster. Cut out a 120 mm x 50 mm slot in VW plastic cowl behind Cut out drivers a 120 mm seat x base 50 mm slot in VW plastic cowl behind drivers seat base Remove inner metal meshing from plastic outlet Remove to ease inner install metal into meshing hole from plastic outlet to ease install into hole 10 of 15 JJ 22276A

11 (push fit) Inner metal meshing (push fit) Secure hot air outlet with 4 off black self tapping screws. Secure hot air outlet with 4 off black self tapping screws. Cut hot air ducting down if required. Cut hot air ducting down if required. Blue silicone hot air duct adapter. Blue silicone hot air duct adapter. 11 of 15 JJ 22276A

12 Hot air outlet. Hot air outlet. Air inlet plastic flange and mesh. Air inlet plastic flange and mesh. 12 of 15 JJ 22276A

13 Exhaust route. Exhaust route. Exhaust end sleeve. Exhaust end sleeve. 13 of 15 JJ 22276A

14 Stick duplicate serial plate from Airtronic D2 heater on drivers door pillar. Stick duplicate serial plate from Airtronic D2 heater on drivers door pillar. Modification Required By VW Dealer If CD Changer Is Fitted Under Driver Seat Modification Required By VW Dealer If CD Changer Is Fitted Under Driver Seat Relocated CD changer under passenger seat Relocated CD changer under passenger seat Loom moved from drivers seat to CD changer Loom moved from drivers seat to CD changer 14 of 15 JJ 22276A

15 M6 drill holes required CD changer bracket mounted on side of passenger seat base Handbrake 15 of 15 JJ 22276A

16 Eberspächer Uncontrolled Copy This publication was correct at the time of going to print. However, Eberspächer (UK) Ltd. have a policy of continuous improvement and reserve the right to amend any specifications without prior notice. Eberspächer (U.K.) Ltd No part of this document may be copied or reproduced without the express permission of Eberspächer (U.K.) Ltd.