BMW Service Special tools and equipment New spot welding machine Multispot MI-100control BMW/MINI

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1 Geschäftsleitung Management Service/Beratung Service/Reception Werkstatt Workshop Gewährleistung Warranty Teile und Zubehör Parts and Accessories Verkauf Sales Verantwortlich/Responsible: VS-14/Beyser Nur zum internen Gebrauch/for internal use only Register/Index: (290) Code: Vertrieb D Datum/Date: 07/2006 Update BMW Service Special tools and equipment New spot welding machine Multispot MI-100control BMW/MINI Situation: A modern spot welding system is essential for body repairs. The increasing use of high-strength steel and ever more demanding material combinations require resistance spot welding systems that can meet these demands. For this reason, a new spot welding machine is being recommended: MI-100control manufactured by the company ELEKTRON-BREMEN Complex series of tests and laboratory examinations have demonstrated that this machine satisfies today's more challenging demands and will continue to do so in the future. To this end we have worked and we shall continue to work intensively with the equipment manufacturer. The equipment software is specially configured for BMW and MINI. The modern control technology used on the Multispot MI-100control detects the different requirements at the joint. The spot welding machine is self adjusting, monitors the welding process and guides the unit safely and reliably through the process. Please refer to Enclosure 1 En

2 (290) Page 2 / 2 Procedure: The spot welding system will only be supplied to order. Orders can be placed with company CARTOOL or online at Bayerische Motoren Werke Aktiengesellschaft Service Technology, Market Development Workshop Equipment and Architecture Enclosure 1: Description of Multispot MI-100control Enclosure 2: Price list

3 Enclosure 1 to SI (290) Page 1 / 4 Enclosure 1 to SI (290) Description of Multispot MI-100control P Order number: MI-100control 3x400 V Order number: MI-100control 3x400 V (for export only) Order number: MI-100control special voltage 3x230 V CE (for export only) Order number: MI-100control special voltage 3x208 V CSA (for export only) Order number: MI-100control special voltage 3x480 V CSA (for export only)

4 Enclosure 1 to SI (290) Page 2 / 4 The resistance welding machine Multispot MI-100control has been designed for the special requirements of body repairs. The inverter power source is controlled by a microprocessor. After selecting the operating mode, the thickness of the metal and the welding task, current and welding time will automatically be controlled. The welding current is regulated and always remains at the set value. If the power supply is insufficient, welding is interrupted and a fault message will appear on the LCD display. Equipment features: Automatic tool recognition Integrated power supply tester detects undervoltage Integrated power supply failure detection Welding programs with current increase, welding, current detection and automatic repressing Central connection for welding current, compressed air, cooling and control wire Water-cooling with pneumatic pump Fully balanced spot welding tongs Automatic electrode recognition Self-created welding programs can be stored Two levels of pressing force can be selected Water-cooling to tips of electrodes Note: Air puller AP95 can be connected and used for repairing dents. Scope of delivery: Spot welding system MC 5000 C-tongs Heat exchanger Electrode cutter Trolley (integrated) Balancer Welding gun with panel-beating hammer Service box with consumables for welding gun Pressure regulator with manometer - on front 410/250 LC C-arm 160/410 LC C-electrode set 410/250 LC C-electrode set Panel-beating hammer

5 Enclosure 1 to SI (290) Page 3 / 4 Paint: Housing: stone grey (RAL 7030) Front: white (RAL 9010) The welding gun can be used for the following repair techniques on the body: - Punch welding - Dent removal with washer - Dent removal with panel-beating hammer - Sheet metal reduction with copper electrodes - Sheet metal reduction with carbon electrodes - Stud welding - Welding on T-pins - Fixing metal panels (bonding method) The procedures, the necessary programs and the compressed air can easily be set at the actuating unit. Personal configurations can be stored as user profiles in the built-in memory and can be called up as needed. Technical data Unit Multispot MI-100control Voltage / special voltage * V 3x400, 3x230, 3x206, 3x480 Frequency Hz 50/60 Mains fusing * slow A 32 (50), 63, 70, 30 Welding current DC Direct current Maximum current A Protection rating IP 21 Cooling system Water Dimensions (height x width x depth) mm 925 x 650 x 645 Weight (incl. trolley) kg 98 Compressed air bar 6-10 Welding cable, length mm 2500 Total weldable thickness mm 7.2 Note: * Available versions with different mains connection values

6 Enclosure 1 to SI (290) Page 4 / 4 Warranty: 12 months from delivery. Accessories: P X-tongs with standard electrode arm (order number ) Incl. set of electrodes 01/190 MX encoded Incl. set of electrodes 01/415 MX encoded Incl. set of electrodes 01/550 MX encoded

7 Enclosure 2 to SI (290) 1 2 Enclosure 2 to SI (290) Price list Order number/ Description MI-100control 3x400 V spot-welding machine MI-100control 3x400 V spot welding machine (for export only ) MI-100control special voltage 3x230 V CE spot welding machine (for export only) MI-100control special voltage 3x208 V CSA spot welding machine (for export only) MI-100control special voltage 3x480 V CSA spot welding machine (for export only) Accessories X-tongs MX-4900 with standard electrode arm Store price in euro 11, , , , , , All prices free house within Germany, including setting up and basic instruction. Prices are net (not including VAT). For export, delivery ex works, setting up and basic instruction not included.

8 Enclosure 2 to SI (290) 2 2 Orders can be placed online at or to: CARTOOL Tel.: Straußenlettenstr. 15 Fax: D Ingolstadt, Germany N.Benzinger@cartool.de