Using TIA Portal and the S for Simplified, Distributed Control

Transcription

1 Using TIA Portal and the S for Simplified, Distributed Control

2 Overview Introductions Patco Machine and Fab, Inc. Project Challenges The Traditional Solution Distributed Control

3 Presenter Info Jason Mayes Project Director (Houston) B.S., M.S., Ph.D in Mechanical Engineering University of Notre Dame CAD/CAM, Intelligent ND With DMC since 2010 Chicago, Boston, Houston PLC/HMI/SCADA, LabVIEW, C#/C++,.NET, Proficient in Siemens (Step7, WinCC, Portal), AB, Beckhoff, B&R, and more Siemens Certified Professional

4 DMC Overview 85+ Established in 1996, offices in Chicago, Boston, & Denver and customers throughout the world employees & growing

5 Areas of Expertise

6 Manufacturing & Automation Certifications DMC has the highest number of S7 certified engineers in the US.

7 What We Do PLCs HMIs SIMOTION WinAC WinCC 7 WinCC OA And more

8 Industries Served Automotive Chemical & Food Processing Consumer Goods Defense Contracting Energy & Utilities Food & Beverage Packaging Pharmaceutical Printing & Textiles Semiconductor Special Machinery Telecommunications Oil & Gas Test & Measurement

9 Presenter Info Johnny Kilpatrick President, Patco Machine and Fab. John R. Kilpatrick Founder

10 Patco Machine & Fab, Inc. Founded in 1973 by Johnny R. Kilpatrick Started as job shop/machine shop Expanded to repairing/building hydraulic cylinders for the oil field industry

11 Patco Machine & Fab, Inc. Services offerings now expanded to include Design and Manufacturing Specializing in Production & Drilling Equipment Hydraulic Pump Skids Hose and Cable Reels Suction and Dump Valves for Mud Tanks Much more. Pride, Quality and Commitment Servicing Customer World Wide since 1973

12 Patco Machine & Fab, Inc.

13 Patco Machine and Fab

14 Cable & Hose Reel Systems

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18 Cable & Hose Reel Systems

19 Challenges Why automate? Looking to modernize the product to meet evolving industry requirements and standards Differentiate our products with first in the industry capabilities Provide our customers with added value Potential challenges Our expertise is in high quality mechanical/hydraulic design and fabrication, not electronic controls Limited experience in Zoned/Classified spaces ATEX/IECEx Class 1 space Controls hardware selection/communication/software Extreme conditions of offshore drilling environment

20 Presenter Info Adam Tacker Outside Account Manager (AWC) 9 years at AWC 6 years Applications Engineer/Field Service 3 years on Account Management Team Expert in Siemens PLC and Drives, and Instrumentation TI505/S5, Legacy Product Expert Field service and startup experience Certified Siemens Professional

21 AWC, Inc. 50 years of serving our customers Winning Together Products and Services Siemens/P&F/Moxa/Phoenix Contact/Rittal Project Management, System Design, 24/7 Tech Support Over 400 engineers, 30 locations giving our customers the best possible solution

22 Building a Team AWC a Complete Solution Electrical (Hazardous Areas) Controls Project Management Challenges ATEX/IECEx Ratings (dual) Flexibility/Modularity Hardware Selection

23 Build a WINNING Team Challenges AWC Project Management R STAHL DMC Dynapar Siemens

24 Traditional Solution

25 Traditional Solution Single Controller with Remote I/O

26 Traditional Solution Advantages Single controller Initial setup One copy of code to manage I/O local to remote racks PN communication

27 Disadvantages Traditional Solution Cost ($$) 8 Remote Racks More Complicated Panel Design for Sheave (EX) Need Ethernet in addition to power to sheave Not Flexible PLC program must be modified for different configs Reel HMI s must look at unique tags

28 TIA Portal and the S7-1200

29 Distributed Control Each Reel controlled locally Sheaves all wired into central ET200SP (CPU) 4 encoders/load cells

30 S7-1200

31 Leveraging the S Minimizing Cost Built in I/O on 1200 Single ET200SP (CPU) in remote panel for load cell/encoder Simple junction box on sheave S7 Comm CUSTOMER BENEFIT = lower cost per system

32 Leveraging the S Flexibility Distributed control More options Tension/payout Multiple reel options CUSTOMER BENEFIT = custom options for Patco s customer with no additional development

33 Leveraging the S Maintainability and Service Fewer parts to maintain Easy to program via MMC Transfer Cards Program Cards CUSTOMER BENEFIT = easy system setup, service, and configuration without needing DMC

34 TIA Portal

35 Leveraging TIA Portal Integrated Projects 5 PLCs + 5 HMIs = 1 Project Drag & Drop Tags Easy PLC to PLC Communication Easy to configure HMI Connections CUSTOMER BENEFIT = easier for Patco to maintain should features need to be added

36 Leveraging TIA Portal Extended Diagnostics Integrated device level diagnostics Webserver/HMI Improves ability to remotely diagnose any issues CUSTOMER BENEFIT = easier troubleshooting in the field, remote support vs onsite

37 Leveraging TIA Portal Library Functionality Typed Function Blocks All reels share same code Changes only needed in one place Shared PLC/HMI Datatypes Easy Faceplate linking CUSTOMER BENEFIT = minimize testing and development time, save $$ and time

38 Leveraging TIA Portal Configuration Control Define optional modules in ET200SP rack Can set hardware configuration from HMI CUSTOMER BENEFIT = One project, multiple hardware configuration options

39 Conclusions TIA Portal and Siemens Factory Automation Products Flexible/Modular Expandable Minimize Cost Patented Controlling Cable Spooling Systems, #9,206,658

40 End Presentation