Integrated Architecture Design and Configuration Tools

Transcription

1 Electrical Lighting Automation DataComm Integrated Architecture Design and Configuration Tools -PRESENTED BY Thomas House and Dennis Ward Rockwell Automation Experience the Difference!

8 Copyright 2012 Rockwell Automation, Inc. All rights reserved. 8 Tools to help... Learn about Rockwell Products Selecting Hardware Mid-Range Designing & Tools Programming the System Start-Up Maintenance

10 Integrated Architecture Videos (20+) Machine Design Using Solidworks Benefits of Using SolidWorks with Motion Analyzer Faceplate/Add-On Instruction Sets Code Reuse Programming Languages Multi-Disciplined Control New Descriptive Logix Tags Life of a Tag User Defined Structures Value of One Integrated Motion Kinetix Time Study Copyright 2010 Rockwell Automation, Inc. All rights reserved. Copyright 2012 Rockwell Automation, Inc. All rights reserved.

13 PUBLIC INFORMATION Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. 13 Integrated Architecture Builder - IAB Rules-based, Helps Insure Valid Configurations Performs rule-based checking for controller, I/O, network, including Ethernet capacity Comprehensive Hardware Configuration Controllers, I/O, networks, Network physical media, On- Machine cabling and end devices, Encompass Partner products, PowerFlex Drives, ArmorStarts, and more.. Detailed Hardware, Network, and Architecture Views Included in reports for presentation to customers Quickly Compare Alternative Solutions Ability to change controllers, I/O, networks, etc. to provide customer alternative configurations for comparison Create Detailed System Configuration Individual device-level configuration, including costed bill of material, graphics & customized report Integrated with other Selection Tools Export to ProposalWorks, RSLogix Architect Punch-out to Motion Analyzer, RAISE configurators Built-in Learning Aids Product documentation, lab exercises, quick starts, videos Differentiation: Enables users to efficiently generate configurations of networks, controllers, I/O, Visualization and other devices with a bill of material Quickly create a system configuration to visualize and quote the RA solution

14 Why use IAB? To create a quick system configuration Allowing system requirement changes on the fly so the user can create alternative configurations for comparison Create a detailed system configuration Including a costed bill of material, graphics, and customized report PUBLIC INFORMATION Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. 14

15 PUBLIC INFORMATION Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. 15 What can you configure in IAB? Logix Controllers ControlLogix, CompactLogix MicroLogix Controllers Micro800 Controllers NetLinx Networks EtherNet/IP, DeviceNet, ControlNet Other Networks DH+, DH485, RIO & other Non-CIP networks. On-Machine Cabling 3-Phase, Control, & Auxiliary Power Media Process Control Systems Software (add to BOM) Motion Control Axes CIP and SERCOS PowerFlex Drives via RAISE configurator DeviceNet enabled devices Sensors, switches, etc. EOI/HMI PanelView, PanelView Plus, computers, etc. Encompass Partners AMCI, Endress + Hauser, EPLAN, Hardy, Helm, HMS, Mettler & Toledo, Molex, OLDI, Panduit, Phoenix Digital, ProSoft, Spectrum, Pyramid Solutions, RACO

16 PUBLIC INFORMATION Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. Begin your Configuration or get HELP from the IAB Start Page Launch IAB from your desktop and the Start Page will guide you to starting an IAB Project or Link you to available Online Resources

17 PUBLIC INFORMATION Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. 17 IAB Multi-Window User Interface N A VI Windows can be hidden, docked, floated, and rearranged P R O PE R TI G AT I O N GRAPHICAL VIEWS DEVICE LISTS E S COMPONENT DESCRIPTIONS

18 PUBLIC INFORMATION Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. 18 IAB Subsystem Wizards Provide Speed & Convenience Specify requirements in wizard IAB automatically creates network, controller, and required I/O and comm. modules

22 PUBLIC INFORMATION Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. 22 CIP Motion Support Add CIP Motion drives to EtherNet/IP (Kinetix 350, 5500, 6500; PowerFlex 755) EtherNet/IP Capacity Checker evaluates controller & communication module loading

23 Configuring SERCOS Motion Control in IAB 1) In IAB, launch Motion Analyzer for a SERCOS module. 2) Configure motion axes in Motion Analyzer PUBLIC INFORMATION 3) When you are finished motion components are added to the IAB bill of materials and motion documentation is added to the IAB report Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. 23

25 PUBLIC INFORMATION Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. 25 IAB Export to Other Applications BOM & Configuration Data Excel XML RSLogix Architect E-Plan ProposalWorks Powerpoint/Impress Visio

27 PUBLIC INFORMATION Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. IAB / ProposalWorks Integration Export IAB project to ProposalWorks or Launch IAB from within ProposalWorks Integrate IAB and ProposalWorks projects in a single file (.prp)

29 PUBLIC INFORMATION Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. IAB Training Labs on Your Hard Drive Labs and QuickStarts are installed along with IAB always available 25 Labs (step by step) 30 QuickStarts (2-4 pages topic)

48 Copyright 2012 Rockwell Automation, Inc. All rights reserved. Performance and Capacity Resources: Guidelines for CompactLogix Systems More in-depth than Pop Config drawings Designed to answer about 60% to 90% of compact system questions

60 Copyright 2012 Rockwell Automation, Inc. All rights reserved. 60 Survey How many of you have been asked to save on control system development hours? Who of you have standardized or been asked to standardize control or HMI code. Who has heard of the IA Accelerator Toolkits?

61 Copyright 2012 Rockwell Automation, Inc. All rights reserved.copyri 61 System Development Challenges Hardware Selection System Layout and Wiring Logic Programming HMI Application Creation Finding device selection info from many sources Identifying compatible accessories Gathering dimensional and wiring Info Drawing specific devices Creating a power/control/communication templates that work with a variety of devices Controlling and retrieving status and diagnostic data from a variety of devices with different parameters and tags. Standardizing machine, application, and device logic so that is easily understood and reused with a variety of applications and devices. Accessing and displaying status and diagnostic data in a common way from a variety of applications and devices. Creating standardized control, status, and diagnostic displays for ease of use of operators and maintenance personnel. Routine Tasks That Can Consume Many Development Hours

63 Copyright 2012 Rockwell Automation, Inc. All rights reserved. 63 Accelerator Toolkits The Accelerators Toolkits are designed to assist you in these routine tasks to help get you up and running faster and more efficiently by: Assisting with product selection Jumpstarting your CAD documentation Providing sample machine and application code Using these toolkits will result in significantly reduced development time. Sample Code Device Drawings and Configuration Your Machine

64 Copyright 2012 Rockwell Automation, Inc. All rights reserved. 64 Toolkits include Pre-configured Files to build your application Wiring and Panel Layout Drawings Bill of Material Files Machine, Application, and Device Program Modules Status and Diagnostic HMI Faceplates Allows you to concentrate on the intellectual property that produces compelling and differentiating machine features.

65 Copyright 2012 Rockwell Automation, Inc. All rights reserved. Key Feature of the Accelerators - Modularity Each tool type uses modules, usually including at least one product family module per tool type. Each module is built around a device, an application, or a function. Bill Of Material Controller Logic

66 Copyright 2012 Rockwell Automation, Inc. All rights reserved. Key Feature of the Accelerators - Modularity Modularity lets you decide which components to incorporate into your machine, providing greater flexibility and a custom fit.

67 Building an Application with the DMAT 1. Step-by-step Instructions in the DMAT Quick Start Manual guide designers as they build their applications. 2. Bill Of Material modules are combined to meet the specific application requirements 3. Sample DMAT schematics are leveraged to produce the application specific wiring and layout diagram set 4. Appropriate, preconfigured Machine, Application and Drive Modules are imported and quickly build functional foundation RSLogix 5000 application code Machine Modules provide a flexible state machine which can be altered as desired Application Modules provide application examples which can be built upon if needed Device modules provide all the black-box interaction with each particular product type o Drive control, status, etc. o Handles device communications requirements 5. Appropriate, pre-existing FactoryTalk View HMI screens are imported to build a monitoring and control interface. 6. Designer is now ready to customize these initial examples for their specific application! Copyright 2012 Rockwell Automation, Inc. All rights reserved. 67

68 68 Copyright 2012 Rockwell Automation, Inc. All rights reserved. CNC Machining Accelerator Toolkit The CNC Machining Accelerator Toolkit is designed to simplify the integration between Rockwell Automation s Logix Control, Motion, and Safety Platforms and Fanuc CNC systems.

69 Copyright 2012 Rockwell Automation, Inc. All rights reserved. Safety Accelerator Toolkit Risk Assessment and System Design Guide Providing an understanding to Risk Assessment Process for a Systematic Approach to Safety System Design

70 Copyright 2012 Rockwell Automation, Inc. All rights reserved. Safety Accelerator Toolkit Risk Assessment and System Design Guide Using a Robot Cell Example to help explain the Risk Assessment Process and illustrate a Safety System Specification

74 Copyright 2012 Rockwell Automation, Inc. All rights reserved. Energy Management Accelerator Toolkit Modeled after the other RA Integrated Architecture Accelerator Toolkits. Containing: System Design and Configuration Tools Hardware Selection Tools CAD Layout and Wiring Drawings Simplified Device Configuration Preconfigured Logic Preconfigured Faceplates System Operation Guide Step by Step Quick Start Guide Time of Day Control Demand Control

76 Copyright 2012 Rockwell Automation, Inc. All rights reserved. Energy Management Accelerator Toolkit Energy Data Collector Configuration Powermonitor Configuration Steps CompactLogix Energy Input Configuration and Preconfigured Energy AOIs

78 Copyright 2012 Rockwell Automation, Inc. All rights reserved. 78 Connected Component Accelerator Toolkit For Micro800 and Component Applications Bill of Material Files Wiring Diagrams and Panel Layout Drawings Quick Start Programming for control and configuration HMI Screens for status and diagnostics

79 Copyright 2012 Rockwell Automation, Inc. All rights reserved Axis Machine Example 200+ Standard Development Hours Bill of Material 65 catalog numbers 18 Product lines 4 hours Wiring and Panel Layout Drawings 15 Wiring and 7 Layout Drawings 80 hours Program Logic 425 Rungs 6 Device Configurations Tags **Does Not Include Specific Application Logic** 40 hours Status and Diagnostic HMI Faceplates 7 Complex Displays, 300+ alarm msgs 80 hours

80 Copyright 2012 Rockwell Automation, Inc. All rights reserved Axis Machine Example 5 Development Hours Using Toolkit Bill of Material 65 catalog numbers 18 Product lines.45 hours Wiring and Panel Layout Drawings 15 Wiring and 7 Layout Drawings.25 hours Program Logic 425 Rungs 6 Device Configurations Tags 2 hours Status and Diagnostic HMI Faceplates 7 Displays, 300+ alarm msgs 2 hours A Savings of 195 Development Hours

81 Creating 4 Axis Machine using the New Drives and Motion Toolkit Wizard 5 Hours to Only 5 minutes 81 Copyright 2012 Rockwell Automation, Inc. All rights reserved. Automates the selection and configuration of all the development files

94 Copyright 2012 Rockwell Automation, Inc. All rights reserved. System Ferret Presently a stand-alone software tool Requires RSLinx Classic (Lite is sufficient) and.net 2.0 to be installed Acts as a hardware inventory tool Run the ferret it finds all devices connected on CIP networks Interrogates each device and reports information such as catalog number, serial number, revision, CIP patch, etc. Logs all this information to an.xml file

103 Copyright 2012 Rockwell Automation, Inc. All rights reserved. Faceplate/AOI Sets Faceplate Files Provided Step by Step Configuration Instructions PowerFlex AOI xml file Sample Code to aid with Logix application integration Faceplate.gfx file Faceplate parameter file In Addition Preconfigured Goto display buttons & images

104 Thank you for participating! ab.com/go/iatools Follow ROKAutomation on Facebook & Twitter. Connect with us on LinkedIn. Rev 5058-CO900C Copyright 2012 Rockwell Automation, 104 Inc. All rights reserved.

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