cgmcosmos Reliable innovation. Personal solutions. Fully gas insulated modular and compact (RMU)system
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1 MV Switchgear for Fully gas insulated modular and compact (RMU)system Up to 24 kv Up to 27 kv IEC Standards ANSI / IEEE Standards Reliable innovation. Personal solutions.
2 MV Switchgear for Contents Introduction 1 Preface 1 Your Electrical Network 2 Your Business and DNS Applications 2 Our Product Map (SSS & DNS) 3 Main features 4 Safety 4 Reliability 4 Efficiency 5 Sustainability 5 Continuous innovation 5 Technical details 6 Family 6 Technical data 7 Constructive structure 8 Worldwide certification and use 8 Design characteristics 9 Key components 9 Main compartments 10 Smart Grids 12 Protection & Automation 12 Type of modules 14 Other components and accessories 32 Handling, installation and after sales 35 Handling 35 Inside buildings 35 Inside mobile or prefabricated transformer substations 36 Inside wind turbines 36 Commissioning and After Sales 37 Recycling and end-of-life 37 The quality of the products designed, manufactured and installed by Ormazabal is backed by the implementation and certification of a quality management system, based on international standard ISO 9001:2008. Our commitment to the environment is reaffirmed with the implementation and certification of an environmental management system as laid down in international standard ISO In view of the constant evolution in standards and design, the characteristics of the elements contained in this catalogue are subject to change without prior notification. These characteristics, as well as the availability of components, are subject to confirmation by Ormazabal.
3 MV Switchgear for Introduction Preface Getting its DNAs from decades of experience in research, design, develop, manufacture and installation of Medium Voltage (MV) apparatus and switchgear, is now one of the world's biggest suppliers of MV gas insulated switchgear (GIS). Today around 1,300,000 Ormazabal MV functional units have been installed in the electrical networks of over 100 electrical utilities and 600 wind farms in more than 110 countries. Following the success of our well known ga, cgm, cgc and gae type fully GIS systems, the first was launched in 2000, as the most flexible modular and compact ring main unit (RMU) range for secondary distribution networks up to 24 kv. Thanks to our Spanish and German R&D teams' spirit of continuous innovation, system has been continuously evolving into a more extended range with higher ratings based on our customers' demands. Being manufactured 100% in Europe, system has already been integrated into several Smart Grid applications. Currently more than 350,000 functional units have been in service in more than 60 countries. system provides you reliable and efficient distribution network solutions (DNS) for all kind of MV installations from electrical utilities to infrastructures, from leisure facilities to industrial installations, and from wind farms to PV solar farms. Ormazabal is the leading provider of personalized solutions to electrical utilities, to energy end users as well as renewable energy systems applications based on our own technology. We encourage the development of the electrical sector concerning the challenges of the future energy needs. We cooperate with the world's leading local, regional and global companies in the electrical sector with a strong commitment to innovation for personal safety, network reliability, energy efficiency and sustainability. Our highly qualified and focused team of professionals thrilled by innovation have developed our own products and solutions during our more than a century long consolidated history, always by establishing close relationship with our clients towards achieving mutual long term benefits. Velatia is an international industrial and technological group which operates in the areas of electrical networks, electronics and communication networks as well as in the consulting, security and aviation sectors, where security, efficiency and reliability are valued. Grupo Ormazabal is now called Velatia. We have combined our forces to transform ourselves into a stronger group. Made up of companies with more than a hundred years of experience and committed to innovation to meet the present and future needs of our customers, wherever they may be. The solutions of the companies in Velatia seek to make the world a more connected, more sustainable, smarter, better connected, safer, more humane place. Red Hills windfarm (Oklahoma, USA) Gotthard Tunnel (Switzerland) Smart-city Málaga (Spain) 1
4 MV Switchgear for Your Electrical Network "Your dedicated partner for reliable and intelligent electrical network" Your Business and DNS Applications Close relationship with our customers and the profound knowledge of the electrical business are the keys to success that enable us to offer (DNS) based on high added value products and services adapted to the needs of the electrical utilities, electrical energy end users and renewable energies. PUBLIC DISTRIBUTION T&D Smart Grid END USERS Infrastructures Industrial Tertiary RES Wind Solar Dispatchable RES 2
5 MV Switchgear for Our Product Map (SSS & DNS) We believe that excellence does not lie solely in offering effective products and services, but also in the ability to respond to individual requirements and demands. We provide our clients with personalised projects for efficient energy management via Primary and Secondary Distribution equipment and solutions. Our products for your segment Our Business Lines SSS: Substation Solution for primary distribution DNS: Distribution Network Solutions for secondary distribution cpg.1 cpg.0 gae1250kmax amc cibor nvl.cibor transfoorma Power transformers ormacontainer Prefabricated substations cgm.3 gae ga [IEC - ANSI/IEEE] [HN] ea ekorsys family Protection, automation and control transfoorma Distribution transformers Non-conventional Conventional transforma.tpc transforma.fine Extended range solutions Oil CURRENT family Advanced metering, sensing & analytics, monitoring and communications Low voltage board organic Biodegradable dielectric liquid Concrete prefabricated transformer substations (TS) Underground Walk-in Compact Metallic prefabricated TS CEADS Switching nodes Concrete enclosure for transformer substations (TS) Underground Walk-in Modular Metallic enclosure for TS Photovoltaic substation Mobile substation 3
6 MV Switchgear for Main features Safety Protection for people, environment and your electrical installations. Special attention paid to the personal safety of the operators and the general public, even under fault conditions. Internal arc The cubicles have been designed to withstand the effects of an internal arc according to IEC (IAC class) / IEEE Std C (1D-S class). Hermetically sealed All live components are inside a hermetically sealed for life stainless steel gas tank. This provides resistance to normal service conditions for indoor switchgear in accordance with standard IEC Interlocks cubicles have mechanical and electrical interlocks as standard in accordance to IEC to enable safe and reliable service. Interlocks prevent unsafe operations: It makes impossible to close the switch-disconnector and the earthing (grounding) switch at the same time. It permits the opening of the access cover to the MV cables when the earthing (grounding) switch is closed. Optional locks, key interlocks and electrical locks based on customers specifications are available. Indicators Additional safety by using: Switchgear position indicators: Visual indication on the mimic diagram, validated by the kinematic chain test in accordance with current standards (IEC ). Capacitive voltage indicators: ekor.vpis: a self-powered indicator that displays the voltage presence in the phases via three permanent light signals (IEC ). ekor.ivds: light signalling voltage presence / absence indicator (IEC ). Acoustic alarm: ekor.sas alarm that warns against earthing (grounding) when MV cables are energized. It works in association with ekor.vpis / ekor.ivds. Phase comparator: ekor.spc Reliability Help to maintain uninterrupted supply of your electrical network Sealed for life insulation Insulation inside a stainless steel gas tank provides long service life (30 years) and absence of maintenance in live parts. Environmental suitability Resistance according to the environmental conditions specified in standard IEC *. (*) Please consult Ormazabal for other specific conditions. Immersion tested for 24 hours system passes the immersion test at a pressure of 3 m high water column during 24 hours at rated voltage and power frequency insulation test. 100% Routine tested All the switchgear is subject to 100% electrical and mechanical routine tests according to the relevant standards. Also gas tightness test has been carried out 100% of our switchgear as a routine test to guarantee the reliability throughout its operational life. Gas tightness test Power-frequency test Measurement of the resistance of the main circuit Mechanical endurance test Measurement of the partial discharge (Optional) 4
7 MV Switchgear for Efficiency High valuable features that make your task easier Modularity design is totally modular. It offers flexible diagram configurations, easy extension to both sides and minimal surface occupation. Additionally, this equipment is adaptable to the evolution of the network. Extensibility and replaceability The ormalink connecting set allows effortless mechanical and electrical connection between two cubicles without gas handling and future extensibility. The driving mechanisms interchangeability and their motorization without interrupting supply help to improve the quality of the electrical supply. Smart Grid ready system has already been integrated into several Smart Grid applications. Ormazabal supplies complete Medium Voltage installations that include protection, control, automation and advanced Meter Management functions according to the most demanding needs of the intelligent networks. Ergonomics presents the following user-friendly features: Front access to install MV cables and fuses Easy connection and testing cables Optimal interface with operators Horizontal fuse holders Simple operation of driving mechanisms Small size and light weight Sustainability Continuous efforts in gas emission reduction Commitment to the environment Incessant decrease in use of greenhouse gases Negligible SF 6 emission in manufacturing processes Switchgear gas leakage rates reduction No SF 6 gas use during installation Unceasing measures to reduce our environmental footprint End-of-life management Use of highly recyclable materials Constant research investment in alternative materials and own technology Provide self-powered relays and devices to avoid extra energy consumption Continuous innovation Help to maintain uninterrupted supply of your electrical network A focused team of professionals dedicated to innovation leads to a constant offer of new developments and upgrades, such as: Modules operating in -30 C New metering cubicles tested according to IE , included IAC requirements Evolution in driving mechanisms Integrated in cubicle own protection and automation units Smart grid ready system Voltage and current sensors Preventive cable fault diagnosis Partial discharge (PD) detection for network diagnosis 5
8 MV Switchgear for Technical details Family Modular cubicles Compact cubicles l p v s 2lp (RMU) Other Options 2l 3lp 2l2p 3l2p Feeder function Fuse protection function Circuit-breaker protection function rb rc m Busbar switch function Optional earthing (grounding) s-pt Fuse protection and feeder functions rlp 2lv (RMU) Busbar rise function Optional earthing (grounding) rb-pt Cable rise function Version for double cable available: r2c Metering function Fuse protection, feeder and busbar rise functions CB protection, rise and feeder functions NEW 2013! Applicable electrical standards IEC IEC IEC IEC IEC IEC IEC IEC IEC IEC IEC IEEE / ANSI IEEE C37.74 IEEE C IEEE 1247 IEEE C IEEE Std C IEEE C37.04 IEEE C37.06 IEEE Std C37.09 IEEE Std C (*): Others: SANS, HN, GB, SDMS... Common specifications for high voltage switchgear and controlgear standards. Alternating current metal-enclosed switchgear and controlgear for rated voltages above 1 kv and up to and including 52 kv. Switches for rated voltages above 1 kv up to and including 52 kv. Alternating current disconnectors and earthing switches. High voltage alternating current switch-fuse combinations. High voltage alternating current circuit-breakers. Electrical relays. Degrees of protection provided by enclosures. Voltage presence indicating systems (vpis). Voltage detecting systems (vds). IEEE Standard Requirements for Subsurface, Vault, and Pad-Mounted Load-Interrupter Switchgear and Fused Load-Interrupter Switchgear for Alternating Current Systems Up to 38 kv IEEE Standard for Metal-Enclosed Interrupter Switchgear Standard for Interrupter Switches for Alternating Current, Rated Above 1000 Volts IEEE Guide to Specifications for Gas Insulated, Electric Power Substation Equipment IEEE Standard for Indoor AC Switches (1 kv 38 kv) for Use in Metal-Enclosed Switchgear IEEE Standard Rating Structure for AC High Voltage Circuit Breakers AC High-Voltage Circuit Breakers Rated on a Symmetrical Current Basis- Preferred Ratings and Related Required Capabilities IEEE Standard Test Procedure for AC High-Voltage Circuit Breakers Rated on a Symmetrical Current Basis IEEE Guide for Testing Medium-Voltage Metal Enclosed Switchgear for Internal Arcing Faults 6
9 MV Switchgear for Technical data Electrical characteristics IEC ANSI / IEEE Rated Voltage Ud [kv] Rated frequency fr [Hz] 50 / / 60 Rated normal current Ir Busbars and cubicle interconnection [A] 400 / Feeder Output to transformer Rated short-time withstand current [A] [A] 400 / With tk = 1 s 3 s Ik [ka] 16 / 20 1) / / 20 1) / 25 2) 20 1) Peak value Ip [ka] 40 / 52 1) / / 52 1) / ) 52 1) Rated insulation level Rated power-frequency withstand voltage [1 min] Ud [kv] 28 / / / 60 Rated lightning impulse withstand voltage Up [kv] 75 / / / 125 Internal arc classification according to IEC Degree of protection: Gas tank Degree of protection: External enclosure IAC AFL 16 ka 1 s / 20 1) ka 1s AFL[R] 20 1) ka 1s / 25 2) ka 1 s IP67 IP3X / IP4X Colour of equipment RAL Grey 7035 / Blue 5005 Loss of service continuity category LSC LSC2 Partition class 1) Tests conducted at 21 ka / 52.5 ka. 2) Consult availability 3) Equivalent to IEEE C for 1D-S PM AFL 3) 20 1) ka 1s Driving mechanism Three position switch disconnector Vacuum circuit breaker Auxiliary circuits B BM BR AR ARM AV AMV RAV RAMV Internal insulation [kv] Tripping coil Rated voltage [V] n/a n/a 24 1) / 48 / 110 1) / 220 Vdc 110 / 230 Vac 24 / 48 / 60 /110 / 220 Vdc 110 / 230 Vac Max. consumption [W] n/a n/a 80 <56 Motorised units Rated voltage [V] n/a 4) n/a n/a 48 Vdc / 230 Vac n/a Max. consumption [A] n/a 4 5) n/a n/a 4 n/a 10 n/a 10 Motor operation time [s] n/a <7 n/a n/a <7 n/a <15 n/a <15 Peak current [A] n/a <12 6) n/a n/a <12 n/a <8 n/a <8 Indicating contacts Switch Earthing (grounding) 2NO + 2NC 1NO + 1NC 2NO+2NC 1NO + 1NC Circuit breaker n/a 9 NO + 9 NC Rated voltage [V] Rated current [A] ) Consult availability for ARM 2) 24 / 48 / 110 / 230 Vdc 110 / 230 Vac 3) 24 / 48 / 60 / 110 / 230 Vdc 230 Vac 4) 24 / 48 / 110 / 210 Vdc 5) 10 A (24 Vdc) 6) 21 A (24 Vdc) Service conditions IEC ANSI / IEEE Type of switchgear Ambient temperature Minimum Maximum -40 C * ±40 C** -40 F * 104 F ** Maximum average ambient temperature, measured over a 24-hour period +35 C 95 F Minimum storage temperature -50 C -58 F Relative humidity Maximum average relative humidity, measured over a 24-hour period <95 % Vapour pressure Maximum average vapour pressure, measured over a 24-hour period 1-month period 3) Indoor 22 mbar 18 mbar Maximum height above sea level 2,000 m** 6,500 feet** Solar radiation Negligible Environmental air pollution (dust, salinity, etc.) Acc. to normal service conditions of IEC Vibrations (seismicity) * Consult availability and other values. ** For special conditions, altitudes, please consult Ormazabal. Negligible** n/a 3) 7
10 MV Switchgear for Constructive structure Front view Side view Worldwide certification and use Application examples Worldwide application / use Public distribution: urban and rural areas Smart Grids Renewable energies: Wind on & off-shore, photovoltaic solar plants... Hotels, stadiums, shopping centers Industrial areas Oil & Gas industry Airports, seaports, tunnels Mimic & driving mechanism cover: 1.1 Switch-disconnector (Padlockable) 1.2 Earthing-switch (Padlockable) 2 Manometer 3 Voltage indicator (ekor.vpis) 4 Switch-disconnector indication 5 Acoustic alarm (ekor.sas) 6 Cable compartment cover 1 Gas tank 1.1 Busbar connection (side bushings) 1.2 Switch-disconnector 1.3 Lifting lugs 2 Upper cover / Control box location 2.1 Name plate + operating sequence 3 Cable compartment 4 Front bushings 5 Connector and cable 6 Cable clamp 7 Earthing bars 8 Gas relief duct ANSI / IEEE type 8
11 MV Switchgear for Design characteristics Key components Ormalink connecting set Pioneers in extensible connecting set: The ormalink connecting set, patented by Ormazabal in 1991, allows for the electrical connection between different modules of the system. It maintains the rated insulation values as well as the rated and short-circuit currents. It also controls the electric field. Extensible on both sides of the cubicles. The extensible cubicles have side female bushings that make easier the connection between the main busbars. ormalink connecting set Load break switch (LBS) Puffer type high duty load break switch designed and developed by Ormazabal. The switch-disconnector includes the functions of switch, disconnector and earthing (grounding) switch in a single three-position unit. Features: 3 position switch-disconnector: Open - Close - Earth (Ground) Operator independent operation Switch category Mechanical endurance: 1000-M1 (manual) 5000-M2 (motor) Electrical endurance certification: 5-E3 Earthing (grounding) switch category: Mechanical endurance: 1000-M0 (manual) Electrical endurance certification: 5-E2 Vacuum circuit breaker (VCB) Circuit-breaker with vacuum breaking technology, compact and with excellent reliability, certified in accordance to IEC standard, including extended electrical endurance (class E2) with rapid reclosing cycle and hence maintenance-free during its whole service life. Features: Mechanical endurance: M2:10000 operations M1: 2000 operations Operating sequence without reclosing CO-15 s-co CO-3 min-co Operating sequence with reclosing O-0.3 s-co-15 s-co O-0.3 s-co-3 min-co Associated with switch-disconnector Presentation of ormalink 9
12 MV Switchgear for Main compartments The presents a structure divided into independent compartments: 1 1a 3b 1b 1. Gas tank 3 2 3a a) Busbar connection b) Switching devices 2. Driving mechanism 3. Base a) Cable compartment b) Gas relief duct 4. Control box 4 Gas tank The tank, sealed and SF 6 gas-insulated, contains the busbar, as well as the switching and breaking devices. The dielectric used acts both as an insulating and extinguishing medium. The tank is equipped with a diaphragm to safely direct the output of the gases in the event of an internal arc, and a manometer to control the pressure of the insulating gas. The busbar connects the singlephase bushings from the outside of the cubicle to the breaking elements within. The electrical connection between the different modules of the system is through the ormalink connecting set. The protection fuses are kept horizontally in phase-independent compartments and are installed in a fuse holder carriage. The fuse holder compartments provide insulation and sealing against pollution, temperature changes and adverse weather conditions. From the inside, the movement of the fuse striker is transmitted to the tripping mechanism. Features: Sealed-for-life insulation system (30 years) Internal arc tested Stainless steel IP67 rating Robotic welding Switching, breaking and main circuit devices: Switch-disconnector Circuit-breaker Fuse holders Outer-cone bushing plug-in type terminal Manometer Pressure relief diaphragm valve Direct busbar connection through single-phase side bushings Driving mechanism The driving mechanism is used to perform making and breaking operations in the MV circuits. The front layout of the driving mechanisms and the use of anti-reflex levers permits safe, comfortable, simple operations with a minimum of effort. The front mimic diagrams include the position indicating devices. Maximum reliability verified using the kinematic chain test of the signalling mechanism in accordance with IEC Features: Mimic diagram and pushbuttons Position display (Kinematic chain) Switching devices Fuse tripping Capacitive voltage indicator (ekor.vpis / ekor.ivds) Interlocks (electrical and mechanical) Motorization without interrupting supply Replaceability and motorization at site 10
13 MV Switchgear for Types of driving mechanisms Depending on the operating mechanism (3-position switch or circuit breaker), there are different models: Three-position switch-disconnector B and BM Basic driving mechanism with independent manual operation (B) or motorised (BM). Local or remote controlled operations. Applicable to feeder and busbar functions. BR / AR and ARM Driving mechanism with manual (BR / AR) or motorised operation (ARM) and with opening toggle. Applicable to fuse protection functions. These may be replaced live in any of the positions (closed, open or earthed). Circuit-breaker AV and AMV (without reclosing) / RAV and RAMV (with reclosing) Spring loaded driving mechanism for circuit breaker funcition. This mechanism is intalled in series with a B type mechanism. The spring set is reloaded manually (AV-RAV) or motorised (AMV - RAMV). Base Cable compartment The cable compartment, located in the lower front section of the cubicle, has a cover interlocked with the earthing (grounding) switch, thus allowing front access to the Medium Voltage cables. The insulated MV cables coming from the outside are connected using bushings which admit plug-in or screwin terminals insulated with or without equipotential screens. Features: Available up to two connectors per phase. Consult compatibilities. More cable connectors or surge arresters with special cover Effortless connections (plug-in or screw-in) Suitable bushing height for 3-core / big size cables Outer-cone bushing plug-in type terminal Easy cable earthing (grounding) Cable test Front cover interlocked with the earthing (grounding) switch Protected ducts for low voltage cables Control box The control box, placed in the upper part of the cubicle and independent of the MV compartments, is defined for installing protection relays, as well as metering and control devices. Features: Independent compartment from MV area Ready for installing protection relays, control and metering equipment Factory assembled and tested according to customer needs Standard and compact design for installing Ormazabal s protection relays and automation units High adaptation capabilities for other manufacturers protection relays, control and metering units as well as customers provided equipment Customized size and design Attachable control boxes can be supplied optionally, for the location of signalling elements and the activation of motorised functions. Gas tank internal arc 20 ka 0.5 IAC AFLR with rear chimney Pressure relief duct The pressure relief duct situated on the back side of the base channels through a diaphragm valve the generated gases as a result of an internal arc. Features: Expansion of gases in case of internal arc Rear conduction of exhaust gases Metal separation from the cable compartment Optional: Chimney for rear internal arc protection Gas tank internal arc 20 ka 1 s / IAC class AFL Metering cubicle 11
14 MV Switchgear for Smart Grids Protection & Automation The aim of the intelligent networks or Smart Grids leads to generate and share electrical energy in a more efficient, reliable, cleaner and safer way. In the value chain of the Smart Grids it converges and coexists the sectors of the electrical energy, telecommunications and information and communications technology. Ormazabal collaborates in innovative projects and provides solutions and products focused on improving the energy distribution efficiency in a continuous changing environment as driver and dynamic factor for Smart Grids. The Ormazabal technology specifically developed for the intelligent networks promotes, among others, the following benefits: 1. It allows the integration of new users in the network 2. It drives the efficiency of the network operation 3. It reinforces the safety of the grid, the control and the quality of supply 4. It optimizes the plan of investments for the electrical network improvement 5. It improves the market working and the customer service 6. It promotes the consumer participation in the energy management References Iberdrola Star project. Spain (Castellón, Bilbao ) Endesa project. Spain (Malaga) Gas Natural Fenosa project. Spain (Madrid) ekorsys family Ormazabal supplies complete Medium Voltage installations that include protection, control and automation functions. Ormazabal, have a wide portfolio of applications and services to respond to the needs of the distribution network. 12
15 MV Switchgear for Protection Supply to Medium Voltage customers ekor.rpg 3 x 50 / N / 51N + 50Ns / 51Ns Powers to protect with Circuit Breaker and ekor.rpg Network voltage Minimum power Maximum power [kv] [kva] [kva] ekor.rpt 3 x 50 / N / 51N + 50Ns / 51Ns Powers to protect with fuses and ekor.rpt Network voltage Fuse rated voltage Minimum power Fuse rating Maximum power Fuse rating [kv] [kv] [A] [kva] [A] [kva] / * / * / / / ** / * 442 mm cartridge ** SIBA SSK 125 A fuse Protection of switching substations and industrial customers ekor.rps 3 x 50 / N / 51N + 50Ns / 51Ns N...+ control ekor.rpg-ci 3 x 50 / N / 51N + 50Ns / 51Ns + integrated control ekor.rpt-ci 3 x 50 / N / 51N + 50Ns / 51Ns + integrated control Protection of rural transformer substations (CTR) ekor.rpt-k 3 x 50 / N / 51N + 49T + integrated control Generator set protection unit ekor.upg Substation protection ekor.rps-tcp: 3 x 50 / N / 51N + 50Ns / 51Ns N+50BF... + control Automation and remote control Remote control ekor.uct ekor.ccp ekor.rci -2lpt Automatic transfer ekor.stp ekor.ccp ekor.rtk Fault detection ekor.rci Voltage presence acoustic alarm ekor.sas Second operation points Advanced Meter Management and communication ekor.gid Dispatching center Software ekor.soft For further information, please refer to Ormazabal or visit 13
16 MV Switchgear for Type of modules -l Feeder function Feeder modular cubicle, equipped with a three-position switch-disconnector: closed, open or earthed (grounded). Extensibility: right, left and both sides. Electrical characteristics IEC ANSI / IEEE Rated voltage Ur [kv] 12* Rated frequency fr [Hz] 50 / / 60 Rated current General busbar and cubicle interconnection Ir [A] 400 / Feeder Ir [A] 400 / / Rated short-duration power frequency withstand voltage (1 min) Phase-to-earth (ground) and between phases Ud [kv] Across isolating distance Ud [kv] Rated lightning impulse withstand voltage Phase-to-earth (ground) and between phases Up [kv] Across isolating distance Up [kv] Internal arc classification IAC AFL 16 ka 1 s / 20** ka 1s AFL[R] 20** ka 1s / 25 ## ka 1 s AFL 20** ka 1 s DC withstand voltage [kv] n/a Switch-disconnector IEC IEC IEEE C37.74 Rated short-time withstand current (main circuit) Value tk = 1 s or 3 s Ik [ka] 16 / 20** / 25 # 16 / 20** / 25 ## 20** Peak value Ip [ka] 40 / 52** / 62.5 # 40 / 52** / 62.5 ## 52** Mainly active load-breaking current I1 [A] 400 / Cable charging-breaking current I4a [A] 50 / Closed-loop breaking current I2a [A] 400 / Earth (ground) fault breaking current I6a [A] 300 n/a Cable- & line-charging breaking current under earth (ground) fault conditions I6b [A] 100 n/a Main switch making capacity (peak value) Ima [ka] 40 / 52** / 62.5 # 40 / 52** / 62.5 ## 52** Switch category Mechanical endurance 1000-M1 (manual) / 5000-M2 (motor) 1000 (manual) / 5000 (motor) Cycles of operations (Short-circuit making current)- class 5-E3 3 Earthing (grounding) Switch IEC IEEE C37.74 Rated short-time withstand current (earthing circuit) Value tk = 1 s or 3 s Ik [ka] 16 / 20** / 25 # 16 / 20** / 25 ## 20** Peak value Ip [ka] 40 / 52** / 62.5 # 40 / 52** / 25 ## 52** Earthing (grounding) switch making capacity (peak value) Ima [ka] 40 / 52** / 62.5 # 40 / 52** / 62.5 ## 52** Earthing (grounding) Switch Category Mechanical endurance (manual) 1000-M Cycles of operations (Short-circuit making current)- class 5-E2 3 * Also available with Ur= 7.2 kv on request ** Tests conducted at 21 ka / 52.5 ka # Value only valid for tk = 1 s ## Consult availability Applications Input or output of the Medium Voltage cables, enabling communication with the main busbar of the transformer substation. 14
17 MV Switchgear for Configuration Dimensions Cubicle Gas tank Internal arc IAC AFLR 20 ka 1s 25 ka 1 s* Internal arc AFL 16 ka 1s 20 ka 1 s Internal arc AF 16 ka 0.5 s 20 ka 0.5 s 16 ka 1 s 20 ka 1 s 1740 mm height cubicle 1300 mm height cubicle (*) Consult availability Stainless steel tank Gas pressure indicator: Manometer Frontal connection: Cable bushing Side connection: Two side extensibility Left extensibility / right blind Right extensibility / left blind Type of side connection: Female bushing Right Left Both Additional interlocks: Electrical interlocks Key lock interlocks Pad locks Cable compartment Screw type IEC bushings Screw type ANSI bushings Cover for one cable connector per phase Extended cable compartment cover for double cable connection Extended cable compartment cover for single cable plus surge arrester connection Partial discharge (PD) detection for network diagnosis Pressure relief duct Rear chimney Control box Other voltage indicators Other protection relays Other metering and automation components [mm] [in] IEC ANSI / IEEE 365 [14] Cone bushing Right Left Both Driving mechanism Actuating levers B type manual mechanism BM type motorized mechanism Acoustic alarm ekor.sas Capacitive voltage presence indicator ekor.vpis Capacitive voltage presence / absence indicator ekor.ivds Other capacitive voltage indicators Integrated control and monitoring unit ekor.rci Voltage detector unit ekor.rtk [68] [29] 90 / 100 kg 220 Lbm 15
18 MV Switchgear for -p Fuse protection function Fuse protection modular cubicle, equipped with a three-position switch-disconnector: closed, open or earthed (grounded) and protection with limiting fuses. Extensibility: right, left and both sides. Electrical characteristics IEC ANSI / IEEE Rated voltage Ur [kv] 12* Rated frequency fr [Hz] 50 / / 60 Rated current General busbar and cubicle interconnection Ir [A] 400 / Output to transformer Ir [A] Rated short-duration power frequency withstand voltage (1 min) Phase-to-earth (ground) and between phases Ud [kv] Across isolating distance Ud [kv] Rated lightning impulse withstand voltage Phase-to-earth (ground) and between phases Up [kv] Across isolating distance Up [kv] Internal arc classification IAC AFL 16 ka 1 s / 20** ka 1s AFL[R] 20** ka 1s / 25 ## ka 1 s AFL 20** KA 1 s DC withstand voltage [kv] n/a Switch-disconnector IEC IEC IEEE C37.74 Rated short-time withstand current (main circuit) Value tk = 1 s or 3 s Ik [ka] 16 / 20** / 25 # 16 / 20** / 25 ## 20** Peak value Ip [ka] 40 / 52** / 62.5 # 40 / 52** / 62.5 ## 52** Mainly active load-breaking current I1 [A] Main switch making capacity (peak value) Ima [ka] 40 / 52** / 62.5 # 40 / 52** / 62.5 ## 52** Switch category Mechanical endurance 1000-M1 (manual) 5000-M2 (motor) 1000 (manual) / 5000 (motor) Cycles of operations (Short-circuit making current)- class 5-E3 3 Combined switch-relay (ekor.rpt) take-over current Breaking Imax acc. TDito IEC [A] n/a n/a Switch-fuse combination transfer current Breaking Imax acc. TDitransfer IEC [A] n/a n/a Earthing (grounding) Switch IEC IEEE C37.74 Rated short-time withstand current (earthing circuit) Value tk = 1 s or 3 s Ik [ka] 1 / 3 1 / 3 Peak value Ip [ka] 2.5 / / 7.5 Earthing (grounding) switch making capacity (peak value) Ima [ka] 2.5 / / 7.5 Earthing (grounding) Switch Category Mechanical endurance (manual) 1000-M Cycles of operations (Short-circuit making current)- class 5-E2 3 * Also available with Ur= 7.2 kv on request ** Tests conducted at 21 ka / 52.5 ka # Value only valid for tk = 1 s ## Consult availability Applications General and transformer protection, as well as connection or disconnection operations. 16
19 MV Switchgear for Configuration Cubicle Gas tank Internal arc IAC AFLR 20 ka 1s 25 ka 1 s* Internal arc AFL 16 ka 1s 20 ka 1 s Internal arc AF 16 ka 0.5 s 20 ka 0.5 s 16 ka 1 s 20 ka 1 s 1740 mm height cubicle 1300 mm height cubicle (*) Consult availability Stainless steel tank Gas pressure indicator: Manometer Frontal connection: Cable bushing Side connection: Two side extensibility Left extensibility / right blind Right extensibility / left blind Type of side connection: Female bushing Right Left Both Cone bushing Right Left Both Fuse tripping: Fuse holder: Via combined fuses Via associated fuses 24 kv 12 kv Driving mechanism Actuating levers BR type manual mechanism AR type manual mechanism ARM type motorized mechanism Tripping coil Acoustic alarm ekor.sas Capacitive voltage presence indicator ekor.vpis Capacitive voltage presence / absence indicator ekor.ivds Other capacitive voltage indicators Transformer protection unit ekor.rpt Voltage detector unit ekor.rtk Additional interlocks: Electrical interlocks Key lock interlocks Pad locks Cable compartment Plug-in type IEC bushings Screw type IEC bushings Screw type ANSI bushings Cover for one cable connector per phase Extended cable compartment cover for double cable connection Extended cable compartment cover for single cable plus surge arrester connection Partial discharge (PD) detection for network diagnosis Pressure Relief Duct Rear chimney Control box Other voltage indicators Other protection relays Other metering and automation components [mm] [in] [68] IEC Dimensions ANSI / IEEE 735 [29] 470 [18] 140 / 150 kg 331 Lbm 17
20 MV Switchgear for -v Circuit-breaker protection function Circuit breaker protection modular cubicle, equipped with a vacuum circuit-breaker in series with a three-position switchdisconnector. Extensibility: right, left and both sides. Electrical characteristics IEC ANSI / IEEE Rated voltage Ur [kv] Rated frequency fr [Hz] 50 / / 60 Rated current General busbar and cubicle interconnection Ir [A] 400 / Feeder Ir [A] 400 / Rated short-duration power frequency withstand voltage (1 min) Phase-to-earth (ground) and between phases Ud [kv] Across isolating distance Ud [kv] Rated lightning impulse withstand voltage Phase-to-earth (ground) and between phases Up [kv] Across isolating distance Up [kv] Internal arc classification IAC AFL 16 ka 1 s / 20** ka 1s AFL[R] 20** ka 1s / 25 ## ka 1 s AFL 20* ka 1 s DC withstand voltage [kv] n/a Circuit-breaker IEC IEEEC Rated short-time withstand current (main circuit) Value tk = 1 s or 3 s Ik [ka] 16 / 20* / 25 # ka 1 s 20** Peak value Ip [ka] 40 / 52* / 62.5 # 52** Rated breaking capacity and making capacity Mainly active current rated breaking capacity I1 [A] 400 / Short-circuit breaking capacity Isc [ka] 16 / 20* / 25 # ka 1 s 20 Main switch making capacity (peak value) Ima [ka] 40 / 50* / 62.5 # 32 Capacitive current capacity (50 Hz). Capacitor banks [A] 400 n/a Rated operating sequence Without reclosing With reclosing Circuit-breaker category Mechanical endurance (operations-class) CO-15 s-co CO-3 min-co O-0,3 s-co-15 s-co O-0,3 s-co-3 min-co M M1 CO-15 s-co CO-3 min-co O-0,3 s-co-15 s-co O-0,3 s-co-3 min-co M M1 Electrical endurance (class) E2-C2 E2-C2 Switch-disconnector IEC IEC IEEE C37.74 Rated short-time withstand current (main circuit) Value tk = 1 s or 3 s Ik [ka] 16 / 20* / 25 # 20* Peak value Ip [ka] 40 / 50* / 62.5 # 52* Mainly active current rated breaking capacity I1 [A] 400 / Main switch making capacity (peak value) Ima [ka] 40 / 52* / 62.5 # 52 Switch-disconnector Category Mechanical endurance 1000-M1 (manual) / 5000-M2 (motor) 1000 (manual) / 5000 (motor) Cycles of operations (Short-circuit making current)- class 5-E3 3 Earthing (grounding) Switch IEC IEEE C37.74 Rated short-time withstand current (earthing circuit) Value tk = 1 s or 3 s Ik [ka] 16 / 20* / 25 # 20* Peak value Ip [ka] 40 / 50* / 62.5 # 52* Main switch making capacity (peak value) Ima [ka] 40 / 50* / 62.5 # 20* Earthing (grounding) Switch Category Mechanical endurance 2000-M Cycles of operations (Short-circuit making current)- class 5-E2 3 * Tests conducted at 21 ka / 52.5 ka ** More breaking values : see table -l # Consult availability Applications General protection and protection of transformer, feeder, capacitor bank, etc, as well as connection or disconnection operations. 18
21 MV Switchgear for Configuration Cubicle Gas tank Internal arc IAC AFLR 20 ka 1s 25 ka 1 s* Internal arc AFL 16 ka 1 s 20 ka 1s Internal arc AF 16 ka 0.5 s 20 ka 0.5 s 16 ka 1 s 20 ka 1 s 1740 mm height cubicle (*) Consult availability Stainless steel tank Gas pressure indicator: Manometer Frontal connection: Cable bushing Side connection: Two side extensibility Left extensibility / right blind Right extensibility / left blind Type of side connection: Female bushing Right Left Both Cone bushing Right Left Both Driving mechanism Actuating levers B type switch mechanism BM type motorized mechanism AV type manual mechanism RAV type manual mechanism with re-closing AVM type motorized mechanism RAVM type motorized mechanism for re-closing Tripping coil Bistable coil 2 nd Tripping coil Closing coil Undervoltage coil Acoustic alarm ekor.sas Capacitive voltage presence indicator ekor.vpis Capacitive voltage presence / absence indicator ekor.ivds Protection unit ekor.rpg Voltage detector unit ekor.rtk Additional interlocks: Electrical interlocks Key lock interlocks Pad locks Cable compartment Screw type IEC bushings Plug-in type IEC bushings Screw type ANSI bushings Cover for one cable connector per phase Extended cable compartment cover for double cable connection Extended cable compartment cover for single cable plus surge arrester connection Partial discharge (PD) detection for network diagnosis Pressure Relief Duct Rear chimney Control box Other voltage indicators Other protection relays Other metering and automation components [mm] [in] 1740 [68] IEC Dimensions 695 ANSI / IEEE 845 [33] 480 [19] 240 kg 529 Lbm 19
22 MV Switchgear for -s Busbar switch function Busbar switch modular cubicle, equipped with a two-position switch-disconnector (closed and open) Optional earthing (grounding) switch (s-pt). Extensibility: both sides. Electrical characteristics IEC ANSI / IEEE Rated voltage Ur [kv] 12* Rated frequency fr [Hz] 50 / / 60 Rated current General busbar and cubicle interconnection Ir [A] 400 / Feeder Ir [A] 400 / Rated short-duration power frequency withstand voltage (1 min) Phase-to-earth (ground) and between phases Ud [kv] Across isolating distance Ud [kv] Rated lightning impulse withstand voltage Phase-to-earth (ground) and between phases Up [kv] Across isolating distance Up [kv] Internal arc classification IAC AFL 16 ka 1 s / 20** ka 1s AFL[R] 20** ka 1s / 25 ## ka 1 s AFL 20** ka 1s DC withstand voltage [kv] n/a Switch-disconnector IEC IEC IEEE C37.74 Rated short-time withstand current (main circuit) Value tk = 1 s or 3 s Ik [ka] 16 / 20** / 25 # 16 / 20** / 25 # 20** Peak value Ip [ka] 40 / 52** / 62.5 # 40 / 52** / 62.5 # 52** Mainly active load-breaking current I1 [A] 400 / Cable charging-breaking current I4a [A] 50 / Rated closed loop breaking capacity I2a [A] 400 / Earth fault breaking current I6a [A] 300 n/a Cable- & line-charging breaking current under earth fault conditions I6b [A] 100 n/a Main switch making capacity (peak value) Ima [ka] 40 / 52** / 62.5 # 40 / 52** / 62.5 # 52** Switch category Mechanical endurance 1000-M1 / 5000-M2 (motor) 1000 (manual) / 5000 (motor) Cycles of operations (Short-circuit making current)- class 5-E3 3 Earthing (grounding) Switch [Optional] IEC IEEE C37.74 Rated short-time withstand current (earthing circuit) Value tk = 1 s or 3 s Ik [ka] 16 / 20** / 25 # 16 / 20** / 25 # 20** Peak value Ip [ka] 40 / 52** / 62.5 # 40 / 52** / 62.5 # 52** Earthing (grounding) switch making capacity (peak value) Ima [ka] 40 / 52** / 62.5 # 40 / 52** / 62.5 # 52** Earthing (grounding) Switch Category Mechanical endurance (manual) 1000-M Cycles of operations (Short-circuit making current)- class 5-E2 3 * Also available with Ur= 7.2 kv on request ** Tests conducted at 21 ka/52.5 ka # Value only valid for tk = 1 s ## Consult availability Applications Load breaking of the main busbar of the transformer substation and its earthing on the right (ptd) or left (pti) of the breaking point. 20
23 MV Switchgear for Configuration Cubicle Gas tank Internal arc IAC AFLR 20 ka 1s 25 ka 1 s* Internal arc AFL 16 ka 1 s 20 ka 1s Internal arc AF 16 ka 0.5 s 20 ka 0.5 s 16 ka 1 s 20 ka 1 s 1740 mm height cubicle (*) Consult availability Stainless steel tank Gas pressure indicator: Manometer Side connection: Two side extensibility Type of side connection: Female bushing Right Left Both Cone bushing Right Left Both Earthing (grounding): With earthing (grounding) switch on left. s-pti type With earthing (grounding) switch on right s-ptd Driving mechanism Actuating levers B type manual mechanism BM type motorized mechanism Acoustic alarm ekor.sas Capacitive voltage presence indicator ekor.vpis (with earthing) Capacitive voltage presence / absence indicator ekor.ivds (with earthing) Other capacitive voltage indicators Integrated control and monitoring unit ekor.rci Voltage detector unit ekor.rtk Additional interlocks: Electrical interlocks Key lock interlocks Pad locks Cable compartment Partial discharge (PD) detection for network diagnosis Pressure Relief Duct Rear chimney Control box Options Other relays Other metering and automation components -s-pt IEC ANSI / IEEE [mm] [in] IEC [68] Dimensions ANSI / IEEE 735 [29] 365 [18] 110 / 115 kg 253 Lbm 21
24 MV Switchgear for -rb Busbar rise function Busbar rise gas insulated modular cubicle. Optional earthing (grounding) switch (rb-pt). Extensibility: right and both sides. Electrical characteristics IEC ANSI / IEEE Rated voltage Ur [kv] 12* Rated frequency fr [Hz] 50 / / 60 Rated current General busbar and cubicle interconnection Ir [A] 400 / Feeder Ir [A] 400 / Rated short-duration power frequency withstand voltage (1 min) Phase-to-earth (ground) and between phases Ud [kv] Rated lightning impulse withstand voltage Phase-to-earth (ground) and between phases Up [kv] Internal arc classification IAC AFL 16 ka 1 s / 20** ka 1s AFL[R] 20** ka 1s / 25 ## ka 1 s AFL 20** ka 1s Earthing (grounding) Switch [Optional] IEC IEEE C37.74 Rated short-time withstand current (main circuit) Value tk = 1 s Ik [ka] 16 / 20** / / 20** / 25 20** Peak value Ip [ka] 40 / 52** / / 52** / ** Earthing (grounding) switch making capacity (peak value) Ima [ka] 40 / 52** / / 52** / ** Earthing (grounding) Switch Category Mechanical endurance 1000-M Cycles of operations (Short-circuit making current)- class 5-E2 3 * Also available with Ur= 7.2 kv on request ** Tests conducted at 21 ka / 52.5 ka ## Consult availability Applications Input or output of Medium Voltage cables, enabling communication with the busbar of the transformer substation, on the right (rbd) or on both sides (rba). 22
25 MV Switchgear for Configuration Cubicle Gas tank Internal arc IAC AFLR 20 ka 1s 25 ka 1 s* Internal arc AFL 16 ka 1 s 20 ka 1s Internal arc AF 16 ka 0.5 s 20 ka 0.5 s 16 ka 1 s 20 ka 1 s 1740 mm height cubicle 1300 mm height cubicle (*) Consult availability Stainless steel tank Gas pressure indicator: Manometer Frontal connection: Cable bushing Side connection: Two side extensibility: rba Right extensibility / left blind: rba Type of side connection: Female bushing Right Left Both Cone bushing Right Left Both Earthing (grounding): With earthing (grounding) switch on left With earthing (grounding) switch on right Driving mechanism B type manual mechanism BM type motorized mechanism Acoustic alarm ekor.sas Capacitive voltage presence indicator ekor.vpis (with earthing) Capacitive voltage presence / absence indicator ekor.ivds (with earthing) Other capacitive voltage indicators Integrated control and monitoring unit ekor.rci Voltage detector unit ekor.rtk Additional interlocks: Electrical interlocks Key lock interlocks Pad locks Cable compartment Cover for one cable connector per phase Partial discharge (PD) detection for network diagnosis Pressure Relief Duct Rear chimney Control box Options Other voltage indicators Other protection relays Other metering and automation components -rb-pt IEC ANSI / IEEE [mm] [in] IEC [68] Dimensions ANSI / IEEE 735 [29] 365 [14] 90 / 100 kg 220 Lbm 23
26 MV Switchgear for -rc Cable rise function Cable rise (up to the main busbar) air insulated modular cubicle. Optional double cable rise function (r2c). Extensibility: Right or left. Dimensions Electrical characteristics IEC ANSI / IEEE Rated voltage Ur [kv] 12* Rated frequency fr [Hz] 50 / / 60 Rated current Feeder Ir [A] 400 / Internal arc classification IAC AFL 20** ka 1s/ 25 ## ka 1 s AFL 20** ka 1s * Also available with Ur= 7.2 kv on request ** Tests conducted at 21 ka / 52.5 ka ## Consult availability Applications Housing of the feeder cables up to the main busbar of the transformer substation, on the right (rcd) or on the left (rci). Options -r2c Double cable rising functional unit (Width = 550 mm, Weight = 60 kg) IEC ANSI / IEEE 365 [14] Configuration Cubicle IAC AFLR 20 ka 1 s IAC AFLR 25 ka 1s 1740 mm height cubicle [mm] [in] Connectivity Indicators Extensibility: Right rcd or left rci Capacitive voltage indicator ekor.vips Capacitive voltage indicator ekor.ivds -cl Lateral incoming box (Width = 365 mm, Weight = 20 kg) 1740 [68] [29] 40 kg 88 Lbm 24
27 MV Switchgear for -m Metering function Metering air insulated modular cubicle. Dimensions Electrical characteristics Rated voltage Ur [kv] 12* 24 Rated frequency fr [Hz] 50 / / 60 Rated current General busbar and cubicle interconnection Ir [A] 400 / / 630 Rated short-duration power frequency withstand voltage (1 min) Phase-to-earth (ground) and between phases Ud [kv] Rated lightning impulse withstand voltage Phase-to-earth (ground) and between phases Up [kv] Internal arc classification IAC AFL 20** ka 0.5 s / 20** ka 1 s Rated short-time withstand current Value t k =3 s * Also available with Ur= 7.2 kv on request ** Tests conducted at 21 ka / 52.5 ka IEC Ir [ka] 20** IEC Applications Voltage and current metering transformer housing, enabling communication with the main busbar of the transformer substation, via busbars or dry cables. Configuration Cubicle IAC AFL 20 ka 0.5 s IAC AFL 20 ka 1s Heater Protection mesh Locks Busbar connections Rigid unscreened top connection Rigid unscreened bottom connection Cable connections Cable bottom connection Metering transformers Installed current transformers (3CTs) Installed voltage transformers (3VTs) No transformers Control box Other metering and automation components Options [mm] [in] * kg (*) Empty enclosure 25
28 MV Switchgear for -2lp Fuse protection and feeder functions Compact cubicle (RMU) with two feeder functions and one fuse protection function, housed in a single gas tank. Extensibility: right, left, both sides or none. Electrical characteristics IEC l p Rated voltage Ur [kv] 12* Rated frequency fr [Hz] 50 / / 60 Rated current General busbar and cubicle interconnection Ir [A] 400 / / 630 Feeder Ir [A] 400 / Output to transformer Ir [A] Rated short-duration power frequency withstand voltage (1 min) Phase-to-earth (ground) and between phases Ud [kv] Across isolating distance Ud [kv] Rated lightning impulse withstand voltage Phase-to-earth (ground) and between phases Up [kv] Across isolating distance Up [kv] Internal arc classification IAC AFL 16 ka 1 s / 20** ka 1s AFL[R] 20** ka 1s / 25 ## ka 1 s Switch-disconnector IEC Rated short-time withstand current (main circuit) Value tk = 1 s or 3 s Ik [ka] 16 / 20** / 25 # 16 / 20** / 25 # 16 / 20** / 25 # 16 / 20** / 25 # Peak value Ip [ka] 40 / 52** / 62.5 # 40 / 52** / 62.5 # 40 / 52** / 62.5 # 40 / 52** / 62.5 # Mainly active current rated breaking capacity I1 [A] 400 / Rated no-load cable-charging breaking capacity I4a [A] 50 / Closed-loop breaking current I2a [A] 400 / Rated breaking capacity in the event of fault to earth I6a [A] Rated breaking capacity of no-load cables / lines in the event of fault to earth I6b [A] Main switch making capacity (peak value) Ima [ka] 40 / 52** / 62.5 # 40 / 52** / 62.5 # 40 / 52** / 62.5 # 40 / 52** Switch category Mechanical endurance 1000-M1 (manual) / 5000-M2 (motor) Cycles of operations (Short-circuit making current)- class 5-E3 Combined switch-relay (ekor.rpt) take-over current Breaking Imax acc. TDito IEC [A] Switch-fuse combination transfer current Breaking Imax acc. TDitransfer IEC [A] Earthing (grounding) Switch IEC Rated short-time withstand current (earthing circuit) Value tk = 1 s or 3 s Ik [ka] 16 / 20** / 25 # 16 / 20** / 25 # 1 / 3 Peak value Ip [ka] 40 / 52** / 62.5 # 40 / 52** / 62.5 # 2.5 / 7.5 Earthing (grounding) switch making capacity (peak value) Ima [ka] 40 / 52** / 62.5 # 40 / 52** / 62.5 # 2.5 / 7.5 Earthing (grounding) Switch Category Mechanical endurance (manual) 1000-M0 Cycles of operations (Short-circuit making current)- class 5-E2 * Also available with Ur= 7.2 kv on request ** Tests conducted at 21 ka / 52.5 ka # Value only valid for tk = 1 s ## Consult availability Applications RMU which includes the features of the feeder and the protection cubicles. 26
29 MV Switchgear for Configuration Dimensions Cubicle Internal arc IAC AFLR 20 ka 1s 25 ka 1 s* Internal arc AFL 16 ka 1 s 20 ka 1s Internal arc AF 16 ka 0.5 s 20 ka 0.5 s 16 ka 1 s 20 ka 1 s Additional interlocks: Electrical interlocks Key lock interlocks Pad locks Cable compartment Screw type IEC bushings 1740 mm height cubicle Screw type ANSI bushings Gas tank 1300 mm height cubicle (*) Consult availability Stainless steel tank Gas pressure indicator: Manometer Frontal connection: Cover for one cable connector per phase Extended cable compartment cover for double cable connection Extended cable compartment cover for single cable plus surge arrester connection Partial discharge (PD) detection for network diagnosis IEC 1190 [?] Cable bushing Pressure Relief Duct Side connection: Rear chimney Two side extensibility Left extensibility / right blind Control box Other voltage indicators [mm] [in] Right extensibility / left blind Other protection relays Blind both sides Type of side connection: Female bushing Right Left Both Cone bushing Right Left Both Driving mechanism Actuating levers B and BR type manual mechanisms BM type motorized mechanism AR type manual mechanism ARM type motorized mechanism Acoustic alarm ekor.sas Capacitive voltage presence indicator ekor.vpis Options Other metering and automation components -2l: 2 feeders Width: 730 mm, Weight: 210 kg -3l: 3 feeders Width: 1095 mm, Weight: 400 / 310 kg -3lp: 3 feeders + 1 fuse protection functions Width: 1565 mm, Weight: 385 / 355 kg -2l2p 2 feeders + 2 fuse protection functions Width: 1670 mm, Weight: 430 / 400 kg -3l2p 3 feeders + 2 fuse protection functions [68] (*) Capacitive voltage presence / absence indicator ekor.ivds Other capacitive voltage indicators Integrated control and monitoring unit ekor.rci Width: 2035 mm, Weight: 525 / 490 kg -2lpt Compact integral unit with remote control features 735 [29] (*) (l) 725 / 1165 (p) 410 / / 310 kg Transformer protection unit ekor.rpt Voltage detector unit ekor.rtk 27
30 MV Switchgear for -2lv Circuit-breaker protection and feeder functions New 2013! Compact cubicle (RMU) with two feeder functions and one vacuum circuit breaker protection function in a single gas tank. Extensibility: Right, left, both sides or none. Electrical characteristics IEC l v Rated voltage Ur [kv] Rated frequency fr [Hz] 50 / / 60 Rated current General busbar Ir [A] 400 / / 630 Feeder Ir [A] 400 / Output to transformer Ir [A] Rated short-duration power frequency withstand voltage (1 min) Phase-to-earth and between phases Ud [kv] Phase-to-earth and between phases Ud [kv] Rated lightning impulse withstand voltage Phase-to-earth and between phases Up [kv] Across isolating distance Up [kv] Internal arc classification IAC AFL[R] 20* ka 1s / 25 ## ka 1 s Circuit-breaker IEC Rated short-time withstand current (main circuit) - Value tk = 1 s or 3 s Ik [ka] - 16 / 20* / 25 Peak value Ip [ka] - 40 / 52* / 62.5 Rated breaking capacity and making capacity - Mainly active current rated breaking capacity I1 [A] / 630 Short-circuit breaking capacity Isc [ka] - 16 / 20* / 25 Main switch making capacity (peak value) Ima [ka] - 40 / 52* / 62.5 Rated operating sequence - CO-3 min-co Circuit-breaker category - Mechanical endurance (operations-class) (M2) Electrical endurance (class) - E2 Switch-disconnector IEC IEC Rated short-time withstand current (main circuit) Value tk = 1 s or 3 s Ik [ka] 16 / 20* / 25 - Peak value Ip [ka] 40 / 52* / Mainly active current rated breaking capacity I1 400 / Main switch making capacity (peak value) Ima 40 / 52* / Switch-disconnector category Mechanical endurance 1000-M1 (manual) / 5000-M2 (motor) Cycles of operations (Short-circuit making current)- class 5-E3 - Disconnector and Earthing Switch IEC IEC Rated short-time withstand current (earthing circuit) Value tk = 1 s or 3 s Ik [ka] 16 / 20* / / 20* / 25 Peak value Ip [ka] 40 / 52* / / 52* / 62.5 Main switch making capacity (peak value) Ima [ka] 40 / 52* / / 52* / 62.5 Earthing switch Category Mechanical endurance 2000-M M1 Cycles of operations (Short-circuit making current)- class 5-E2 5-E2 * Tests conducted at 21 ka / 52.5 ka ## Consult availability Applications RMU which includes the features of the feeder and circuit breaker cubicles. 28
31 MV Switchgear for Configuration Cubicle Gas tank Internal arc IAC AFLR 20 ka 1s 25 ka 1 s* 1740 mm height cubicle 1300 mm height cubicle (*) Consult availability Stainless steel tank Frontal connection: Cable bushing Side connection: Two side extensibility Left extensibility / right blind Right extensibility / left blind Blind both sides Type of side connection: Female bushing Right Left Both Cone bushing Right Left Both Driving mechanism Actuating levers B type switch mechanism BM type motorized mechanism AV type manual mechanism Capacitive voltage presence indicator ekor.vpis Capacitive voltage presence / absence indicator ekor.ivds Other capacitive voltage indicators Additional interlocks: Electrical interlocks Key lock interlocks Pad locks Cable compartment Screw type IEC bushings Cover for one cable connector per phase Pressure Relief Duct Rear chimney Control box Options Other voltage indicators Other protection relays Other metering and automation components -2l2v* 2 feeders + 2 CB protection functions (*) Consult availability -2lv (SANS type) According to SANS standards available. Consult [mm] [in] Dimensions [mm] 420 kg 29
32 MV Switchgear for -rlp Fuse protection, feeder and busbar rise functions Compact cubicle with one busbar rise function, one fuse protection function and one feeder function, fuse protection and feeder cubicles, housed in a single tank. Extensibility: right, left, both sides or none. Electrical characteristics IEC l-r p Rated voltage Ur [kv] 12* Rated frequency fr [Hz] 50 / / 60 Rated current General busbar and cubicle interconnection Ir [A] 400 / / 630 Feeder Ir [A] 400 / Output to transformer Ir [A] Rated short-duration power frequency withstand voltage (1 min) Phase-to-earth (ground) and between phases Ud [kv] Across isolating distance Ud [kv] Rated lightning impulse withstand voltage Phase-to-earth (ground) and between phases Up [kv] Across isolating distance Up [kv] Internal arc classification IAC AFL 16 ka 1 s / 20** ka 1s AFL[R] 20** ka 1s / 25 ## ka 1 s Switch-disconnector IEC IEC Rated short-time withstand current (main circuit) Value tk = 1 s or 3 s Ik [ka] 16 / 20** / 25 # 16 / 20** / 25 # 16 / 20** / 25 # 16 / 20** / 25 # Peak value Ip [ka] 40 / 52** / 62.5 # 40 / 52** / 62.5 # 40 / 52** / 62.5 # 40 / 52** / 62.5 # Mainly active current rated breaking capacity I1 [A] 400 / Rated no-load cable-charging breaking capacity I4a [A] 50 / Closed-loop breaking current I2a [A] 400 / Rated breaking capacity in the event of fault to earth I6a [A] Rated breaking capacity of no-load cables / lines in the event of fault to earth l I6b [A] Main switch making capacity (peak value) Ima [ka] 40 / 52** / 62.5 # 40 / 52** / 62.5 # 40 / 52** / 62.5 # 40 / 52** / 62.5 # Switch category Mechanical endurance 1000-M1 (manual) / 5000-M2 (motor) Cycles of operations (Short-circuit making current)- class 5-E3 Combined switch-relay (ekor.rpt) take-over current Breaking Imax acc. TDito IEC [A] Switch-fuse combination transfer current Breaking Imax acc. TDitransfer IEC [A] Earthing (grounding) Switch IEC Rated short-time withstand current (earthing circuit) Value tk = 1 s or 3 s Ik [ka] 16 / 20** / 25 # 16 / 20** / 25 # 1 / 3 Peak value Ip [ka] 40 / 52** / 62.5 # 40 / 52** / 62.5 # 2.5 / 7.5 Earthing (grounding) switch making capacity (peak value) Ima [ka] 40 / 52** / 62.5 # 40 / 52** / 62.5 # 2.5 / 7.5 Earthing (grounding) Switch Category Mechanical endurance (manual) 1000-M0 Cycles of operations (Short-circuit making current)- class 5-E2 * Also available with Ur= 7.2 kv on request ** Tests conducted at 21 ka / 52.5 ka # Value only valid for tk = 1 s ## Consult availability l-r p p Applications Compact cubicle for RES applications which includes the features of the busbar rise (0l), fuse protection (p) and feeder (l) cubicles. 30
33 MV Switchgear for Configuration Dimensions Cubicle Internal arc IAC AFLR 20 ka 1s 25 ka 1 s* Internal arc AFL 16 ka 1 s 20 ka 1s Internal arc AF 16 ka 0.5 s 20 ka 0.5 s 16 ka 1 s 20 ka 1 s 1740 mm height cubicle 1300 mm height cubicle Transformer protection unit ekor.rpt Voltage detector unit ekor.rtk Additional interlocks: Electrical interlocks Key lock interlocks Pad locks Cable compartment Screw type IEC bushings (*) Consult availability Screw type ANSI bushings Gas tank Stainless steel tank Gas pressure indicator: Manometer Cover for one cable connector per phase Extended cable compartment cover for double cable connection IEC 1190 [?] Frontal connection: Cable bushing Side connection: Two side extensibility Left extensibility / right blind Extended cable compartment cover for single cable plus surge arrester connection Partial discharge (PD) detection for network diagnosis Pressure Relief Duct [mm] [in] Right extensibility / left blind Rear chimney Blind both sides Control box Type of side connection: Female bushing Right Left Both Cone bushing Right Left Both Other voltage indicators Other protection relays Other metering and automation components Driving mechanism Actuating levers B and BR type manual mechanisms BM type motorized mechanism AR type manual mechanism ARM type motorized mechanism [68] (*) Acoustic alarm ekor.sas Capacitive voltage presence indicator ekor.vpis Capacitive voltage presence / absence indicator ekor.ivds Other capacitive voltage indicators 735 [29] (*) (l) 725 / 1165 (r & p) 410 / / 295 kg Integrated control and monitoring unit ekor.rci 31
34 MV Switchgear for Other components and accessories HRC Fuses Features: Horizontal fuse holders Front access Phase-independent compartments Protected within the gas tank Insulation and sealing against external agents (pollution, temperature changes, adverse weather conditions, including floods) Internal interlocks for a safe access to the fuse holder area Protection with fuses Protection against short circuits in the Medium Voltage network is made by means of the fuse protection functions. The fuse holder tubes reach a uniform temperature all along the tube when they are placed horizontally inside the gas tank. When the cover is closed, they are fully sealed against floods and external pollution. In accordance with the IEC standard, the switch-fuse combination may be either the associated or combined type. In the latter case, the tripping of each of the fuses is indicated on the front mimic diagram of the cubicle. Protection with fuses and tripping coil The combined switch-fuse option enables the opening of the switchdisconnector caused by an external signal, as for example that sent by the transformer thermostat in the event of overheating. Fuse selection according to IEC standards U r Network [kv] U r Fuse [kv] Rated transformer power without overload [kva] Rated fuse current IEC [A] 10 6 / , ,5 10 / , , / , , / ,3 6, , Fuse selection according to IEEE standards U r Grid [kv] U r Fuse [kv] Rated Transformer Power without overload [kva] Rated fuse current [A] / / / / / Remarks: Fuses recommended: SIBA brand with medium type striker, conforming to IEC (low power loss fuses). The values for combined fuses are given in blue. The fuse-switch assembly has been temperature-rise tested under normal service conditions in accordance with IEC A fuse holder carriage adapted for 292 mm (12.49 inches) 6 / 12 kv fuses is available. For ratings marked in bold the length is 442 mm (17.40 inches). If any of the fuses blow, we recommend changing all three. For overload conditions in the transformer or other brands of fuse, please consult Ormazabal. 32
35 MV Switchgear for Indicators ekor.sas acoustic alarm The ekor.sas earthing (grounding) prevention acoustic alarm unit is an acoustic indicator that works in association with the earthing (grounding) switch shaft and the voltage presence indicator, ekor.vpis. The alarm is activated when the earthing (grounding) switch actuation shaft access handle is operated while there is voltage in the cubicle's Medium Voltage incoming line. Then an acoustic alarm warns the operator that a short-circuit may be caused in the network if the operation is carried out, resulting in greater safety for individuals and equipment and the continuity of supply. Cable connections Bushings EN & IEEE 396 Manufactured in epoxy resin, they conform to the dielectric and partial discharge tests. There are three types: Plug-in up to 250 A (IEC) & 200 A (IEEE) Plug-in up to 400 A Screw-in up to 630 A (IEC) & 600 A (IEEE) Located in the cable compartment. Optionally, they may be placed on the side of the cubicles for direct supply to the main busbar. d ekor.vpis voltage presence indicator ekor.vpis is a self-powered indicator incorporated into the cubicles that displays the presence of voltage in the phases via three permanent light signals, designed in accordance with the IEC standard. It has easily accessible test points for performing the phase balance test. Ormazabal's ekor.spc phase comparator and ekor.ivds voltage presence / absence detector can be supplied on request. Cable connectors Features: Bushing For single-core or three core cables. For dry cable or impregnated cable. Shielded or unshielded. Elbow or straight. Detailled information: Direct connection to the bushings located in the cable compartment or on the side via plug-in or screw-in connectors (rated current greater than 400 A or short-circuit current equal to or higher than 16 ka). 250 A plug-in connectors (straight or elbow type for rear exit of cable) in outputs to transformer (cable compartment) for fuse protection functions. Shielded connectors for circuit-breaker protection functions. Distance (d) -l / rb [mm] (In) [310] (12.2) -v [mm] (In) [500] (19.68) -p -p Bushing position Accessories Plug-in shunt in T Vertical Plug-in shunt in cross formation Insulating plugs Reducers Connection terminals Surge arresters For other types and values, please consult Ormazabal. 33
36 MV Switchgear for Spare parts Metal enclosure Covers Operating levers Switch-disconnector general lever Connectivity ormalink connecting set It includes the earthing bar, bolts and nuts, instructions and other elements required for the correct assembly of two modules Antireflex lever for BR mechanism Levers for Circuit Breaker End assembly kit It includes end plugs, metal cover to be mounted on the side of one cubicle, instructions and other elements required for assembly. Auxiliary profiles for uneven floors Fuse protection 12 kv fuse holder carriage 24 kv fuse holder carriage Carriage adaptor for 292 mm 6 / 12 kv fuses Lateral incoming box (-cl) 34
37 MV Switchgear for Handling, installation and after sales Handling Reduced size and weight make easier manipulation and installation tasks Safe cubicle delivery: Upright position on a pallet, wrapped in protective plastic with polystyrene corner pieces Inside buildings Easy handling with pallet jack (go through standard doors and elevators) Small dimensions: minimum room occupation Operation, extensibility and removal in reduced space No gas manipulation on site Optionally, installation on auxiliary profiles in case of uneven floors or to avoid cable trench works Handling methods (up to 5 functional unit assemblies): Lifting: Forklift truck or hand-operated pallet jack Alternative methods: rollers or rods underneath Raising: Slings & lifting beams Installation minimum distances [mm] (inches) Side wall (a) [100] (4) Ceiling (b) [500] (20) Front clearance (c) [500] (20) Rear wall (d) [>100] (>4)** ** Except for -v (> 50 mm / 4 inches) and -m (0 mm / inches). In case of rear chimney = 0 mm / inches The space required to extend the assembly with an additional cubicle is 150 mm / 5.90 inches plus the width of the new cubicle. b Ergonomic design for easy cubicle connection and floor fastening a d c For handling and installation instructions request the corresponding manuals to Ormazabal. 35
38 MV Switchgear for Inside mobile or prefabricated transformer substations Turn-key solutions (fully assembling, testing and transportation from factory) Uniform quality Maximum trench dimensions for cubicles internal arc tested In gastank up to 20 ka 0.5 s. Dry cable Function L, RB & RC P Cubicle height [mm] (inches) [1300] (51) [1740] (68) [1300] (51) [1740] (68) A [mm] (inches) F [mm] (inches) [285] (11) [590] (23) [390] (15) [590] (23) (1) D [mm] (inches) (2) D [mm] (inches) Single Core 3-core Single Core 3-core [400] (15) [600] (23) [500] (19) (R*) [300] (11)(R*) [350] (13) [600] (23) Ask [400] (15) [250] (9.8) [500] (19) (R*) [300] (11)(R*) [350] (13) [250] (9.8) V [1740] (68) [520] (20) [590] (23) [500] (19) [850] (33) [600] (23) [850] (33) Ask Significant reduction of installation costs and time Possibility of cubicle on-site installation Wide range of Ormazabal s TS: Walk-in, underground, kiosk, compact Availability of having an operational Transformer Substation in short time (R*) For rear cable exit R = 500 mm (16.6 In) IAC class + in gastank up to 20 ka 1 s. Dry cable Function Cubicle height [mm] (inches) A [mm] (inches) F [mm] (inches) (1) D [mm] (inches) (2) D [mm] (inches) L, RB & RC P [1300] (51) [1740] (68) [1300] (51) [1740] (68) [285] (11) [590] (23) [390] (15) [590] (23) Single Core 3-core Single Core 3-core [600] (23) [600] (23) [500] (19) [300] (11) [600] (23) [600] (23) Ask [600] (23) [600] (23) [500] (19) [300] (11) [600] (23) [600] (23) V [1740] (68) [520] (20) [590] (23) [500] (19) [850] (33) [600] (23) [850] (33) Ask Trench dimensions [mm] (inches) for metering cubicle The depth of the trench, suitable for all cable types, is [800 mm] (31 inch) Inside wind turbines Off-shore & On-shore wind farms Since 1995 supplying MV GIS cubicles for RES commercial generation Over 10 years of experience in the offshore wind sector The dimensions of the trench depend on the minimum curvatureradius of the cables used. The dimensions given below are for the largest trench. To dimension the trench with optimum proportions (minimum trench dimensions) for a particular type of cable, please consult Ormazabal. 36
39 MV Switchgear for Commissioning and After Sales Services Technical assistance Supervision & installation Warranty FAT Commissioning Inspection & maintenance Pick-up & delivery Training Spare part Repair Retrofitting Recycling Engineering Procurement EPCM Recycling and end-of-life The Ormazabal production centres have introduced the corresponding environmental management systems, conforming to the requirements of the international ISO standard and endorsed by the Environmental Management Certificate among others. system cubicles have been designed and manufactured in accordance with the requirements of international IEC and IEEE standards. By design, and depending on the models, they have a sealed compartment with SF 6 which allows full operation of the equipment throughout its service life (IEC ). At the end of the product life cycle, the SF 6 gas content must not be released into the atmosphere. It is recovered and treated for reuse, in accordance with the instructions given in standards IEC , IEC and the CIGRE 117 guide. Ormazabal will provide the additional information required to carry out this task correctly, out of respect for the safety of individuals and that of the environment. 37
40 CA-100-GB-1109 CA-100-EN
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