Solar Power Made in Sweden. June 17, 2014
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1 Solar Power Made in Sweden June 17, 2014
2 Source: Energibanken AB Frodeparken i Uppsala 99 kw / 780 m 2 CIGS tunnfilm 2014 Cleanergy AB. All rights reserved. 2
3 2014 Cleanergy AB. All rights reserved. 3
4 2014 Cleanergy AB. All rights reserved. 4
5 Source: Energibanken AB Skola i Västerås SOLRIF integration i taket 2014 Cleanergy AB. All rights reserved. 5
6 Source: Energibanken AB KTH i Stockholm 2014 Cleanergy AB. All rights reserved. 6
7 2014 Cleanergy AB. All rights reserved. 7
8 2014 Cleanergy AB. All rights reserved. 8
9 Source: Energibanken AB Bostadsrättsförening i Sundsvall 2014 Cleanergy AB. All rights reserved. 9
10 Source: Energibanken AB Bostadsrättsförening i Uppsala 2014 Cleanergy AB. All rights reserved. 10
11 Source: Energibanken AB Stockholms hamnar, 200 kw 2014 Cleanergy AB. All rights reserved. 11
12 2014 Cleanergy AB. All rights reserved. 12
13 2014 Cleanergy AB. All rights reserved. 13
14 2014 Cleanergy AB. All rights reserved. 14
15 2014 Cleanergy AB. All rights reserved. 15
16 2014 Cleanergy AB. All rights reserved. 16
17 2014 Cleanergy AB. All rights reserved. 17
18 Source: Energibanken AB Sollefteå sjukhus 2014 Cleanergy AB. All rights reserved. 18
19 Source: Energibanken AB Bussterminal i Gubbängen, Stockholm 2014 Cleanergy AB. All rights reserved. 19
20 Source: Energibanken AB Bussterminal i Gubbängen, Stockholm 2014 Cleanergy AB. All rights reserved. 20
21 Source: Energibanken AB Fullriggaren i Gävle 2014 Cleanergy AB. All rights reserved. 21
22 Source: Energibanken AB Fullriggaren i Gävle (contd.) 2014 Cleanergy AB. All rights reserved. 22
23 2014 Cleanergy AB. All rights reserved. 23
24 2014 Cleanergy AB. All rights reserved. 24
25 2014 Cleanergy AB. All rights reserved. 25
26 Mälar Energi, Västerås, 1 MW 2014 Cleanergy AB. All rights reserved. 26
27 2014 Cleanergy AB. All rights reserved. 27
28 COST & ENERGY EFFICIENT PV INVERTERS Panel level electronics Safer systems More energy Easy installation Lower cost
29 Next-generation PV Inverters Solar PV inverters convert DC (from panels) into AC (for the power grid) Optistring PV inverters: 1. Take a game changing, cost efficient, distributed (panel level) approach 2. Are high efficiency, safety-compliant and cost ½ to ¼ of competitors alternatives 3. Enable positive business model change for large panel manufacturers 4. Fits the market trend (rooftop, safety ) and panel manufacturers downstream push 5. Will drive module level electronics penetration beyond current projections Optistring status: Joint development with a major global panel manufacturer Finalising contract manufacturing partners Pilot installations TAM of 4GW or 640M (2016) GW Anually installed capacity & Optimizer power share Historical Forecasted Optimizer power share Optistring history & team: 20 Founded late Based on / spin-off from KTH Power Electronics research 0 8 employees + 4 master students 2 Angel Investors / Board Members; exit experience (Dialog Semiconductor, TranSiC) ,00% 7,00% 6,00% 5,00% 4,00% 3,00% 2,00% 1,00% 0,00%
30 A little ink, a lot more energy! Source: All Rights Reserved: 18-Jun-14 30
31 Cost leadership by material efficiency! 1 2 Aerotaxy Process Solink 3 Deposition & Integration Solution Facility Process Nanowires Solink Deposited Wires or Film Solink Coated Substrate Thin Film PV, (~10% Market share) Solar Light Spectrum Silicon PV, (~90% Market share) Solar Light Spectrum 16-20% Efficient Captures higher energy light (blue) GaAs 16-20% Efficient Captures higher energy light (blue) GaAs Single Jct. Solar Cell ~18% efficiency 5-7% Efficient Captures remaining low energy (red) light c-si Stacked Solar Cell >25% efficiency All Rights Reserved: 18-Jun-14 31
32 A Bright Future for Sol Voltaics! 30 Employees - From all over the world Production equipment developed Business Partners Pilot Production Lead customer Full Scale Production 18% thin film module +5% Si module Sol Voltaics IP portfolio 23 Patent families 54 Granted patents 62 Pending applications 1-2 New filings/quarter All Rights Reserved: 18-Jun-14 32
33 Production of photovoltaic solar cells at a reduced cost Purpose: Decrease manufacturing cost and increase productivity. Contact: JB EcoTech Karins Allé 2 SE Lidingö SWEDEN. Phone : [email protected] All Rights Reserved: 18-Jun-14 33
34 Todays solution The solar cells are soldered together to strings. This is usually done in a Tabber/Stringer (automated solder machine). Contact: JB EcoTech Karins Allé 2 SE Lidingö SWEDEN Phone : [email protected]
35 Comparison cells Silver grid playing a big part of total cell cost (~15% of total cell cost). Tape solution. No bus bars needed which saves approx. -40% Silver when using 2 bus bars -50% Silver when using 3 bus bars. Standard solution. Contact: JB EcoTech Karins Allé 2 SE Lidingö SWEDEN Phone : [email protected]
36 Comparison machinery Tape solution: solder all cells at ones instead of one at a time. Tape solution. Approx cells / h. Tabber / Stringer solution. Approx cells / h. Placing cells. Placing prepared EVA. Soldering of cells (Tabber/stringer). Lay-up station. Placing prepared EVA. Soldering of cells (Tabber/stringer).
37 Comparison PCB soldering. Solder all components at once, instead of one at a time. Placing components. Solder all at once in oven. Contact: JB EcoTech Karins Allé 2 SE Lidingö SWEDEN Phone : [email protected]
38 Solutions for Solar Parks High system efficiency yielding the most energy efficient approach to converting solar power into electricity Cleanergy's Stirling CSP system produces electricity below grid-parity cost levels given initial 200MW sales volume Mounted to reflective parabolic dishes which tracks the sun from morning to evening providing high and sustained power production Offering maximum solar power extraction per square meter compared with traditional CSP systems, 100% clean energy is produced at peak efficiency from sunrise to sunset Cleanergy has developed pioneering and proprietary system and park software optimizing system performance Technology repeatedly verified by several independent authorities 2014 Cleanergy AB. All rights reserved. 38
39 Oversizing and tracking yields extended peak power production Performance data from already installed commercial demo park confirms high and sustained power production with extended peak power production At low levels of solar insolation At higher levels of solar insolation Output Power at or above the Peak Power rating (Tot. time approx. 5h) Cleanegy actual performance (Ordos) Observed DNI Ordos Output Power at or above the Peak Power rating (Tot. time >7h) Already at DNI of 830 W/m 2, Cleanergy s Stirling engine is producing at its peak power rating of 10 kw The oversized dish in combination with system improvements explain the improved system performance Continous monitoring of park performance gauges power production Cleanergy s Stirling CSP system power output is currently capped at 11kW Observations conclude that on a cloud free day with a DNI of >900 W/m 2, the system outperforms its Peak Power Rating by 10 % Production at or above Peak Power Rating is achieved in excess of 7 hours from the system tracking the sun from morning to evening Source: Cleanergy performance data from Ordos commercial demonstration unit 2014 Cleanergy AB. All rights reserved. 39
40 Industrial production capacity Cleanergy acquired the former manufacturing plant of Volvo Cars in western Sweden Industrial capacity is hereby matched for increasing demand. The assembly plant, situated in the world-class Northern European automotive cluster of western Sweden, provides ideal conditions for collaboration with advanced component suppliers at close geographic proximity Access to highly skilled employees Using state-of-the-art manufacturing techniques and material technology, the current industrial production capacity allows the company to quickly adapt to increasing demand Current production capacity amounts to 22,500 units per year (~300 MW) which can be extended even further at low cost 2014 Cleanergy AB. All rights reserved. 40
41 Further Reading epia.org, itrpv.net, iea-pvps.org, eupvplatform.org
42 STIRLING REVOLUTIONS Andrew Machirant
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