Temposonics. Magnetostrictive, Absolute, Non-contact Linear-Position Sensor Accessories

Transcription

1 Temposonics Magnetostrictive, Absolute, Non-contact Linear-Position Sensor Accessories Includes Installation, Mounting and Application References Current Production and Retrofit Options for R-Series, G-Series and E-Series Sensors SENSORS Document Number Revision D Contents Rod-Style Sensor Mounting... 1 Profile-Style Sensor Mounting... 3 E-Series Sensor mounting... 4.Magnet Selections... 6 Extension Cable Options Adapter Cable Retrofit Options Connectors Cable Connector Retrofits Pressure Pipe Ordering Information Installation Hardware Field Programming... 33

2 Models RH, RF and RD4 Rod-Style Sensors Mounting and Cylinder Installation References Model RH Rod-Style sensor mounting The position magnet requires minimum distances away from ferrous metals to allow proper sensor output. The minimum distance from the front of the magnet to the cylinder end cap is 15 mm (0.6 in.). Cylinder end cap Temposonics Mounting Model RH The minimum distance from the back of the magnet to the piston head is 3.2 mm (0.125 in.). However, a minimum distance of at least 5 mm (0.197 in.) is preferred for added performance margin.the non-ferrous spacer (part no.: ) provides this minimum distance when used along with the standard ring magnet (part no.: ), as shown in Figure 1. For applicable magnet selections, refer to Magnet Selections. Model RH cylinder installation When used for direct-stroke measurement in fluid cylinders, the sensor s high pressure, stainless steel rod installs into a bore in the piston head/rod assembly as illustrated. This method guarantees a long-life and trouble-free operation. The sensor cartridge can be removed from the flange and rod housing while still installed in the cylinder. This procedure allows quick and easy sensor cartridge replacement, without the loss of hydraulic pressure. R-Series R > 15 mm (0.6 in.) Ring magnet Piston head Min. 3.2 mm (0.125 in.) Non ferrous spacer Figure 1. Model RH rod-style mounting The sensor s rod housing and flange can remain permanently installed in the cylinder Ring magnet The sensor cartridge, consisting of the electronics housing and sensing element, is easy to replace by removing (2) M4 thread 2.5 mm hex socket head screws Figure 2. Fluid cylinder installation 1

3 Model GH rod-style sensor mounting The position magnet requires minimum distances away from ferrous metals to allow proper sensor output. The minimum distance from the front of the magnet to the cylinder end cap is 15 mm (0.6 in.). The minimum distance from the back of the magnet to the piston head is 3.2 mm (0.125 in.). However, a minimum distance of at least 5 mm (0.197 in.) is preferred for added performance margin.the non-ferrous spacer (part no.: ) provides this minimum distance when used along with the standard ring magnet (part no.: ), as shown in Figure 3. For applicable magnet selections, refer to Magnet Selections. Model GH cylinder installation When used for direct-stroke measurement in fluid cylinders, the sensor s high pressure, stainless steel rod installs into a bore in the piston head/rod assembly (See Figure 4 ). This method guarantees a long-life and trouble-free operation. The sensor cartridge can be removed from the flange and rod housing while still installed in the cylinder. This procedure allows quick and easy sensor cartridge replacement, without the loss of hydraulic pressure. Temposonics R-Series R > 15 mm (0.6 in.) Models GH/GT Rod-Style Sensor Mounting and Cylinder References Cylinder end cap Ring magnet Piston head Min. 3.2 mm (0.125 in.) Non ferrous spacer Figure 3. Model GH rod-style mounting The sensor s rod housing and flange can remain permanently installed in the cylinder Ring magnet The sensor cartridge consist of the electronics housing and sensing element and is easy to replace by removing (2) M4 thread 2.5 mm hex socket head screws Mounting Models GH/GT Models GT2/GT3 rod-style sensor mounting The position magnet requires minimum distances away from ferrous metals to allow proper sensor output. The minimum distance from the front of the magnet to the cylinder end cap is 15 mm (0.6 in.). The minimum distance from the back of the magnet to the piston head is 3.2 mm (0.125 in.). However, a minimum distance of at least 5 mm (0.197 in.) is preferred for added performance margin. The non-ferrous spacer (part no.: ) provides this minimum distance when used along with the standard ring magnet (part no.: ), as shown in Figure 5. Figure 4. Fluid cylinder installation Models GT2/GT3 cylinder installation When used for direct-stroke measurement in fluid cylinders, the sensor s high pressure, stainless steel rod installs into a bore in the piston head/rod assembly (See Figure 6 ). This method guarantees a long-life and trouble-free operation. The sensor s rod housing and flange installed in the cylinder Temposonics Cylinder end cap G-Series G > 15 mm (0.6 in.) Ring magnet Piston head Non ferrous spacer Min. 3.2 mm (0.125 in.) For applicable magnet selections, refer to Magnet Selections. Ring magnet Figure 6. Fluid cylinder installation example Note: Unlike the G-Series Model GH sensor (shown in figure 4), GT2/GT3 redundant sensor models do not have a replaceable sensor cartridge feature. Figure 5. Models GT2/GT3 rod-style mounting 2

4 Models RP and GP Profile-Style Sensor Mounting References Models RP and GP sensor mounting references Profile-style sensor mounting Temposonics models RP and GP profile-style sensors offer two basic mounting methods; side grooves for use with mounting feet or a bottom groove that accepts a special T-Slot nut (part no.: ). Both the mounting feet and T-Slot nuts can be positioned along the sensor extrusion to best secure the sensor for each particular application. Notes: 1. Models RP and GP sensors include two mounting feet, (part no ) for sensors stroke lengths up to 1250 mm (50 in.) 2. One additional mounting foot is included for stroke lengths over 1250 mm (50 in.) and for each additional 500 mm (20 in.), thereafter. 3. MTS recommends using cap screws (customer supplied) at a maximum torque of 44 in. lbs. when fastening mounting feet. 4. The T-Slot nut (part no.: ) requires a customer supplied M5 threaded stud and nut. For applicable magnet selections, refer to Magnet Selections. Mounting Models RP/GP Models RP and GP profile-style sensor mounting and installation references T-Slot nut (M5 threaded) Mounting feet and screws Nut for mounting model RP and GP sensors. T-Slot nut (M5 threaded) M5 threaded T-Slot nut 5 mm (0.20 in.) M5 Threaded stud and nut (customer supplied) Mounting foot (Customer supplied)10-32 cap screws Models RP and GP sensor mounting and installation accessory reference Description 4 Holes 5.3 mm (0.21 in.) dia. 2 mm (0.08 in.) (Width = 14.5 mm (0.57 in.) 28 mm (1.1 in.) 50 mm (1.97 in.) 68 mm (2.68 in.) 9 mm (0.36 in.) 9 mm (0.36 in.) Mounting feet, standard (304 SS) Profile-style sensor mounting for sensor models RP and GP mm (0.196 in.) I.D. 2 mm (0.08 in.) 28 mm (1.1 in.) 50 mm (1.97 in.) 68 mm (2.68 in.) (Width = 14.5 mm (0.57 in.) M5 threaded T-Slot nut 9 mm (0.36 in.) 9 mm (0.36 in.) Mounting feet, Insulated (304 SS) Profile-style sensor mounting for sensor models RP and GP. Nylon washers and cloth tape on the bottom provide electrical isolation mm (0.20 in.) M5 Threaded stud and nut (customer supplied) T-Slot nut (M5 threaded) Nut for mounting model RP and GP sensors

5 E-Series Sensors, Models /EP/EL Mounting References Model Rod-Style sensor mounting Model sensor mounting The model sensor is designed for direct stroke measurement inside prepared hydraulic cylinders. At the head of the sensor, a threaded flange and O-Ring provides for mounting and sealing the sensor into a port opening in the cylinder end cap. The sensor s pressure resistant rod fits into a bore drilled through the center of the piston head and rod assembly. The sensor s position magnet is mounted on the top of the piston head or installed in a shallow counter-bore inside the piston head. The position magnet requires minimum distances away from ferrous metals to allow proper sensor output. The minimum distance from the front of the magnet to the cylinder end cap is 15 mm (0.6 in.). The minimum distance from the back of the magnet to the piston head is 3.2 mm (0.125 in.). However, a minimum distance of at least 5 mm (0.197 in.) is preferred for performance margin. The nonferrous spacer (part no ), provides this minimum distance when used along with the standard ring magnet (part no ), as shown in Figure 7. The magnet is usually secured using non-ferrous fastening material (customer supplied). Screws must be made of nonmagnetic stainless steel or brass. In the event that a ferrous circlip or retaining ring will be used to secure the magnet in a counter-bore then an additional non-ferrous spacer (> or = 3.2 mm) must be placed between the circlip or retaining ring and the front side of the magnet. Sensor mounting (Models EP and EL) SENSOR MOUNTING CLAMPS The cylinder s design ratings for hydraulic pressure and piston velocity will determine the appropriate size for the bore that is drilled through the center of the piston head and rod assembly. The recommended minimum size for this bore is 10 mm (0.39 in.) when using the 7 mm (0.27 in.) diameter sensor rod. Likewise, the recommended minimum size of 13 mm (0.51 in.) should be used when installing the 10 mm diameter sensor rod. Some applications using long sensor rods may benefit by adding a bushing (e.g. made of flourelastomer material) to prevent wear on the magnet and sensor rod (customer supplied). Figure 7. Temposonics E-Series E > 15 mm (0.6 in.) Cylinder end cap Min. 3.2 mm (0.125 in.) Model rod-style mounting Ring magnet Piston head Non ferrous spacer Mounting Models /EP/EL E-Series models EP and EL sensors are mounted onto the machine with moveable mounting clamps. Mounting clamps slide into side grooves and should be evenly distributed along the sensor extrusion to best secure the sensor for each particular application. Notes: 1. Models EP and EL sensors include two mounting clamps, (part ), for stroke lengths up to 1250 mm (50 in.). One additional mounting clamp is included for longer stroke lengths. 2. MTS recommends using cap screws Mounting (customer clamp part no.: supplied) at a maximum torque of 44 in. lbs. when fastening mounting clamps. Models EP and EL sensor mounting and installation reference Mounting method 4 Holes 5.4 mm (0.21 in.) dia. 2 mm (0.08 in.) 31 mm (1.2 in.) 50 mm (1.97 in.) 68 mm (2.68 in.) Mounting clamp width: 14.6 mm (0.57 in.) 9 mm (0.36 in.) 10 mm (0.4 in.) Mounting clamp Sensor mounting for sensor models EP and EL Model EP mounting Model EL mounting Mounting clamp part no.: Mounting clamp part no.: Mounting configuration using mounting clamp and screws Mounting clamp, part

6 Sensor Mounting Models ER and EP2 Sensor mounting (Model ER) SENSOR MOUNTING CLAMPS The E-Series model ER sensor is mounted onto the machine with moveable mounting clamps. Grooves for mounting clamps are available on three sides of the sensor housing, allowing versatile mounting orientations for the sensor s connector and extension cable. The rod is then attached to the moving machine part. Optional rod ends can be used to simplify sensor installation design and facilitate articulated motion sensing. Using dual rod ends the model ER sensor can be mounted between two independent moving points, such as swinging door applications. Please note for model ER sensors having stroke lengths over 750 mm (30 in.) only the first 90% of the stroke length can be used for articulated type applications when the weight of the sensor is supported only by rod ends. Notes: 1. Mounting clamps are ordered separately. Two mounting clamps, (part ) are required for stroke lengths up to 750 mm (30 in.). A least one additional mounting clamp is required for longer stroke lengths. 2. MTS recommends using cap screws (customer supplied) at a maximum torque of 44 in. lbs. when fastening mounting clamps. Model ER sensor mounting and installation reference Mounting method Mounting Models ER/EP2 Mounting clamp 4 Holes 5.4 mm (0.21 in.) dia. 2 mm (0.08 in.) 31 mm (1.2 in.) 50 mm (1.97 in.) 68 mm (2.68 in.) Mounting clamp width: 14.6 mm (0.57 in.) 9 mm (0.36 in.) 10 mm (0.4 in.) Mounting clamp Sensor mounting for sensor model ER Three possible mounting configuration using mounting clamp and screws Mounting clamp, part Sensor mounting MODEL EP2 SENSOR MOUNTING Temposonics model EP2 profile-style sensors are mounted onto a flat straight surface of the machine with moveable mounting feet. A pair (2) mounting feet are provided with each sensor. Two additional mounting feet (part no ) are included for measurement stroke lengths greater than 48 inches. Mounting feet slide into side grooves and should be evenly distributed along the sensor extrusion to best secure the sensor for each particular application. Notes: 1. Additional mounting feet can be ordered separately. 2. MTS recommends using cap screws (customer supplied) at a maximum torque of 44 in. lbs. when fastening mounting feet. Profile-Style sensor mounting and installation reference Mounting method 4 Holes 5.3 mm (0.21 in.) dia. 2 mm (0.08 in.) 28 mm (1.1 in.) 50 mm (1.97 in.) 68 mm (2.68 in.) 9 mm (0.36 in.) 9 mm (0.36 in.) Mounting feet, standard (304 SS) Profile-style sensor mounting for sensor model EP2 (Width = 14.5 mm (0.57 in.) Max gap 3 mm ( ± 2 mm) (0.12 ±.08 in.) Mounting plate (customer supplied) Mounting feet and screws Profile-style sensor foot installation Secure mounting feet with customer supplied Cap screws. (recommended ) Mounting feet, part Mounting foot and screws Block magnet Block magnet, Style L mounting Magnet installs on a mounting plate (customer supplied) or flat surface of the machine's moving part. Block magnet, style L part

7 Magnet selections The standard ring magnet (part ) is suitable for most applications. Rod and Profile-Style Position Sensors Magnet Selections POSITION MAGNET SELECTIONS (Magnet must be ordered separately) (Drawing dimensions are for reference only) Magnet and magnet dimensions 4 Holes Each 4.3 mm (0.17 in.) dia. 90 apart on 24 mm (0.94 in.) dia. 1 of 2 holes each, 4.5 mm (0.18 in.) dia. 120 apart on 41.3 mm (1.625 in.) dia mm (0.44 in.) opening 90 Cut out 1 of 4 holes each 4.6 mm (0.18 in.) dia. 90 apart on 41.3 mm (1.625 in.) dia. Description and specifications Standard ring magnet Material: Composite PA ferrite GF20 I.D.: 13.5 mm (0.53 in.) O.D.: 33 mm (1.3 in.) Thickness: 8 mm (0.3 in.) Weight: Approx.. 14g Operating temperature: - 40 C to +100 C Large open-ring magnet Material: PA 66-GF30 Magnet slugs potted with epoxy. I.D.: 15.9 mm (0.625 in.) O.D.: mm (2.49 in.) Thickness: 9.5 mm (0.375 in.) Weight: Approx. 26g Operating temperature: - 40 C to +75 C Large ring magnet Material: PA 66-GF30 Magnet slugs potted with epoxy. I.D.: mm (0.75 in.) O.D.: mm (2.49 in.) Thickness: 9.3 mm (0.375 in.) Weight: Approx. 35g Operating temperature: - 40 C to +75 C Sensor model reference RH RF RD4 RH RF RD4 RH RF RD4 GH GT GH GT GH GT Magnet Selections 7.6 mm (0.30 in.) S N 13 mm (0.52 in.) 28 mm (1.10 in.) 19 mm (0.75 in.) 20 mm (0.80 in.) Stainless-steel plate (bonded to magnet, both sides) Bar magnet, Style L Material: Stainless-steel plate Plates bonded to both magnet sides. Magnet installs on a mounting plate (customer supplied) or flat surface of the machine s moving part. This magnet may influence the sensor performance specifications for some applications. RH RP RF RD4 GH GP GT EP EL mm (0.55 in.) mm (0.81 in.) 2 Holes Each 4.3 mm (0.17 in.) dia. on 24 mm (0.94 in.) dia. 25 mm (0.97 in.) Open-ring magnet, Style M Material: Composite PA ferrite GF20 I.D.: 13.5 mm (0.53 in.) O.D.: 33 mm (1.3 in.) Thickness: 8 mm (0.3 in.) Weight: Approx. 11g Operating temperature: - 40 C to +100 C This magnet may influence the sensor performance specifications for some applications. RH RF RD4 RP GH GT GP EP EL

8 Rod and Profile-Style Position Sensor Magnet Selections POSITION MAGNET SELECTIONS (Magnet must be ordered separately) (Drawing dimensions are for reference only) Magnet and magnet dimensions 53 mm (2.1 in.) 14 mm (0.55 in.) Min. I.D. C L 51 mm (2 in.) Spherical O.D. 3.4 mm (0.13 in.) Description and specifications Magnet float (Level sensing applications) Material: Stainless steel Weight: Approx. 42 ± 3g Density: 720 kg/m3 Specific gravity: 0.70 maximum Pressure: 870 psi maximum (This float is used with Rod-style sensors for hydraulic fluid or fresh water applications only) Sensor model reference RH RD4 GH GT mm (0.55 in.) Rotation: Vertical: 18 Horizontal: 360 Ball-jointed arm (M5 thread) 43 mm (1.69 in.) 40 mm (1.58 in.) 20 mm (0.79 in.) 25 mm (1 in.) Captive-sliding magnet, Style S Material: GFK, magnet hard ferrite Weight: Approx. 30g Operating temperature: -40 C to +75 C RP GP EP EL Rotation: Vertical: 18 Horizontal: 360 Ball-jointed arm, M5 thread 24 mm (0.94 in.) 43 mm (1.69 in.) 40 mm (1.58 in.) 20 mm (0.79 in.) 25 mm (1 in.) Captive-sliding magnet, Style N with longer ball-jointed arm Material: GFK, magnet hard ferrite Weight: Approx. 30g Operating temperature: -40 C to +75 C RP GP EP EL Magnet Selections 14 mm (0.55 in.) Rotation: Vertical: 18 Ball-jointed arm (M5 thread) 9 mm (0.35 in.) 11 mm (0.43 in.) 19.5 mm (0.77 in.) 57 mm (2.24 in.) 40 mm (1.58 in.) 25 mm (1 in.) 4.5 mm (0.18 in.) 6 mm (0.24 in.) 20 mm (0.79 in.) Captive-sliding magnet, Style V Material: GFK, magnet hard ferrite Weight: Approx. 30g Operating temperature: -40 C to +75 C Block magnet, Style L Material: Magnet hard ferrite with stainless -steel carrier Weight: Approx. 20g ± 2g Operating temperature: -40 C to +100 C RP GP EP EL RP RH RD4 RF GH GP GT EP EP2 EL mm (0.08 in.) radius 31 mm (1.22 in.) 13.5 mm (0.53 in.) This magnet may influence the sensor performance specifications for some applications. 7

9 Rod and Profile-Style Position Sensor Magnet Selections POSITION MAGNET SELECTIONS (Magnet must be ordered separately) (Drawing dimensions are for reference only) Magnet and magnet dimensions Thickness 4.7 mm (0.185 in.) 28 mm (1.1 in.) O.D mm (0.76 in.) I.D. 4 Holes Each 4.3 mm (0.17 in.) dia. 90 apart on 24 mm (0.94 in.) dia. Description and specifications Large Ring magnet Material: Composite PA ferrite GF20 I.D.: 19.3 mm (0.76 in.) O.D.: 28 mm (1.1 in.) Thickness: 4.7 mm (0.185 in.) Weight: Approx. 11g Operating temperature: - 40 C to +100 C Small ring magnet Material: PA ferrite coated Weight: Approx. 10g I.D.: 13.5 mm (0.53 in.) O.D.: 25.4 mm (1 in.) Thickness: 8 mm (0.3 in.) Operating temperature: - 40 C to +100 C Magnet spacer (Non-ferrous, use with ring magnet part no.: ) I.D.: 14 mm (0.56 in.) O.D.: 32 mm (1.25 in.) Thickness: 3.2 mm (0.125 in.) Sensor model reference RF RH RD4 RH RF RD4 RH RD4 GH GT GH GT GH GT Replaces Thickness 7.9 mm (0.312 in.) 17.4 mm (0.69 in.) O.D mm (0.53 in.) I.D. Small ring magnet Material: PA surface coated Weight: Approx. 10g I.D.: 13.5 mm (0.53 in.) O.D.: 17.4 mm (0.69 in.) Thickness: 7.9 mm (0.312 in.) Operating temperature: - 40 C to +100 C RH RD4 GH GT mm A (0.13 in.) 30 mm (1.18 in.) A 24 mm (0.95 in.) 12 mm (0.47 in.) I.D mm (0.69 in.) O.D. Large ring magnet Material: PA ferrite Weight: Approx. 10g I.D.: 24 mm (0.95 in.) O.D.: 30 mm (1.18 in.) Thickness: 3.4 mm (0.13 in.) Operating temperature: - 40 C to +100 C Contact applications engineering for handling guidelines Ring magnet (Use with Model sensors having a 7 mm O.D. rod) I.D.: 12 mm (0.47 in.) O.D.: 17.4 mm (0.69 in.) Thickness: 10.5 mm (0.41 in.) Operating temperature: - 40 C to +100 C 7 mm O.D. pipe Replaced with Magnet Selections 8

10 Rod and Profile-Style Position Sensor Magnet Selections POSITION MAGNET SELECTIONS (Magnet must be ordered separately) (Drawing dimensions are for reference only) Magnet and magnet dimensions 11 mm (0.43 in.) A A O.D mm (1.5 in.) I.D. 33 mm (1.3 in.) Description and specifications Large ring magnet Material: PA ferrite Weight: Approx. 10g I.D.: 33 mm (1.3 in.) O.D.: 38.1 mm (1.5 in.) Thickness: 3.4 mm (0.13 in.) Operating temperature: - 40 C to +100 C Contact applications engineering for handling guidelines Sensor model reference RH RF RD4 GH GT Thickness 8 mm (0.3 in.) 31 mm (1.2 in.) O.D. 20 mm (0.78 in.) I.D. Ring magnet Material: Weight: I.D.: 19.8 mm (0.78 in.) O.D.: 31 mm (1.2 in.) Thickness: 8 mm (0.3 in.) RH RF RD4 GH GT mm (0.31 in.) 4 mm (0.16 in.) 27 mm (1.06 in.) O.D. 10 mm (0.4 in.) I.D. 5 mm (0.2 in.) Collar Provides end of stroke stops for magnet float (part no.: ) RH RD4 GH GT threads 9 mm (0.34 in.) Notes: If your application requires a magnet that is not shown, contact the Factory and consult Applications Engineering for custom or additional non-standard magnet options. Magnet Selections 9

11 Extension Cable Length Limitations Cable length limitations (bus and serial communications industry standards) Please apply good industry practices for long cable runs. Cables must be kept away from high-power AC lines and all motor drive cables. R-Series sensors SSI CANbus DeviceNet Profibus Baud rate Maximum cable or bus length 1.0 MBd 10 ft. 3 m 400 kbd 160 ft. 50 m 300 kbd 320 ft. 100 m 200 kbd 650 ft. 200 m 100 kbd 1300 ft. 400 m 1.0 MBd 80 ft. 25 m 500 kbd 320 ft. 100 m 250 kbd 820 ft. 250 m 125 kbd 1640 ft. 500 m 500 kbd 420 ft. 130 m 250 kbd 800 ft. 270 m 125 kbd 1730 ft. 530 m 12 MBd 330 ft. 100 m 1.5 MBd 650 ft. 200 m 500 kbd 1300 ft. 400 m kbd 3280 ft m kbd 3940 ft m G-Series sensors (Voltage/Current) Outputs Digital (PWM or Start/Stop) Outputs Neuter (Start/Stop) Output Maximum Cable Length 150 ft. 45 m 300 ft. 90 m 250 ft. 75 m 300 ft.. maximum when using the ± differential pair for the interrogation or Start signal and for the gate or Stop signal. 250 ft. maximum when using the single-ended interrogation or Start signal. The unused differential signal MUST be terminated to ground at the control box. Cable Length Limitations Extension Cable option and sensor model compatibility reference Extension Cable with Connection types R-Series G-Series E-Series Standard 6-pin (D60), CANbus, Digital-pulse 6-pin (D63) Profibus 7-pin DIN (D70) SSI 10-pin MS (MS0) SSI, Digital-pulse Continued on next page 10

12 Extension Cable with Connector / Ordering Information D6 (D60) Connection Type Options Extension Cables Std. 6-pin (D60) Extension Cable with Connection types R-Series G-Series E-Series 5-pin M12 (D54) CANbus 5-pin M12 (D53) Profibus 4-pin M12 (D56) EtherCAT, EtherNet/IP 5-pin M12 (D34) 8-pin M12 (D84) Digital-pulse Extension cable with connectors for d6 (d60) connection types (R-Series and G-Series Sensors) Extension Cable and Connector Description Connection type Female Connector, Straight Exit with Standard PVC Jacket Cable (Assembly Includes D6 Connector, No.: and Cable, No.:530026) D6 Female Connector, 90 Exit with Standard PVC Jacket Cable (Assembly Includes D6 Connector, No.: and Cable, No.:530026) DA Female Connector, Straight Exit with Black Polyurethane Jacket Cable (for higher resistance to moisture, oil and cold temperatures) (Assembly Includes D6 Connector, No.: and Cable, No.:530052) Female Connector, 90 Exit with Black Polyurethane Jacket Cable (for higher resistance to moisture, oil and cold temperatures) (Assembly Includes D6 Connector, No.: and Cable, No.:530052) DJ DK Ordering Information Extension Cable with Connector for D6 (D60) Connection Types D SENSOR CONNECTION TYPES = D 1-2 D6 = Female connector, straight exit (part no ), and PVC jacket cable (part no ) DA = Female connector, 90 exit (part no ), and PVC jacket cable (part no ) DJ = Female connector, straight exit (part no ), and black polyurethane jacket cable (part no ) DK = Female connector, 90 exit (part no ), and black polyurethane jacket cable (part no ) 005 = 5 ft. 015 = 15 ft. 025 = 25 ft. 050 = 50 ft. CABLE LENGTHS = 3-5 For standard length cables up to 100 ft. 100 = 100 ft. For custom length cables over 100 ft. = Cable length (maximum cable length is dependent on the output selected; consult MTS Applications Engineering) CABLE TERMINATION = 6-8 P0 D6M D6F DAF = Pigtail cable without connector (2 digit code) = D6 male connector (straight exit). Only available with the D6 option above. = D6 female connector (straight exit). Only available with the D6 option above. = D6 female connector (90 exit). Only available with the DA option above. 11

13 Extension Cable with Connector / Ordering Information R-Series Profibus D6 (D63) Connection Type Options extension cable with connectors for R-Series Profibus sensors with (d63) connection types Extension cable and connector assemblies Description Connection type Hybrid Profibus Bus Cable, straight exit, 6-pin DIN female connector, with PG9 strain relief for (D63) sensor connection types (Assembly Includes D63 Connector, no.: and Cable, no.:530040) Hybrid Profibus Bus Cable, straight exit, 6-pin DIN male connector with PG9 strain relief for (D63) sensor connection types (Assembly Includes D63 Connector, no.: and Cable, no.:530040) DF DG Extension Cables Profibus Ordering information - extension cable with connectors for R-Series Profibus sensors with (d63) connection types D DF DG SENSOR CONNECTION TYPES = D 1-2 = Female connector, straight exit (part no ), and Profibus cable (part no.: ) with (D63) type connector = Female connector, 90 exit (part no ), and Profibus cable (part no.: ) with (D63) type connector CABLE LENGTHS = 3-5 For standard length cables up to 100 ft. 005 = 5 ft. 015 = 15 ft. 025 = 25 ft. 050 = 50 ft. 100 = 100 ft. For custom length cables over 100 ft. = Cable length (maximum cable length is dependent on baud rate). CABLE TERMINATION = 6-8 P0 = Pigtail cable without connector (2-digit code) DFM = Male connector, (Straight exit). For daisy-chain connections of Profibus sensors with D63 connector. DGM = Male connector, (90 exit). For daisy-chain connections of Profibus sensors with D63 connector. 12

14 Extension Cables SSI Extension Cable with the Standard 7-pin DIN Connector / Ordering Information R-Series SSI D7 (D70) Connection Type Options Extension cable with connectors for R-Series Sensors with the 7-Pin DIN (d70) connection type Extension cable and connector assemblies Description Connection Type Female Connector, Straight Exit and Orange Polyurethane Jacket Cable with High-Performance Shielding (Assembly Includes D7 Connector, No.: and Cable, part no.: ) D7 Female Connector, 90 Exit and Orange Polyurethane Jacket Cable with High-Performance Shielding (Assembly Includes D7 Connector, No.: and Cable, part no.: ) Female Connector, Straight Exit and Standard PVC Jacket Cable (Assembly Includes D7 Connector, No.: and Cable, part no.: ) DR DS Female Connector, 90 Exit and Standard PVC Jacket Cable (Assembly Includes D7 Connector, No.: and Cable, part no.: ) DT Female Connector, Straight Exit and Black Polyurethane Jacket Cable (for higher resistance to moisture, oil and cold temperatures) (Assembly Includes D7 Connector, No.: and Cable, part no.: ) Female Connector, 90 Exit and Black Polyurethane Jacket Cable (for higher resistance to moisture, oil and cold temperatures) (Assembly Includes D7 Connector, No.: and Cable, part no.: ) DU DV Ordering information - Extension cable with connectors for R-Series Sensors with The (d70) connection type D P 0 SENSOR CONNECTION TYPES = D 1-2 D7 = Female connector, straight exit (part no ), and orange polyurethane jacket cable (part no.: ) DR = Female connector, 90 exit (part no ), and orange polyurethane jacket cable (part no.: ) DS = Female connector, straight exit (part no ), and PVC jacket cable (part no ) DT = Female connector, 90 exit (part no ), and PVC jacket cable (part no.: ) DU = Female connector, straight exit (part no ), and black polyurethane jacket cable (part no. : ) DV = Female connector, 90 exit (part no ), and black polyurethane jacket cable (part no.: ) CABLE LENGTHS = 3-5 For standard length cables up to 100 ft. 005 = 5 ft. 015 = 15 ft. 025 = 25 ft. 050 = 50 ft. 100 = 100 ft. For custom length cables over 100 ft. = Cable length (maximum cable length is dependent on baud rate). P0 CABLE TERMINATION = P = Pigtail cable without connector

15 Extension Cable with 10-pin Connector / Ordering Information G-Series and R-Series MS (MS0) Connection Type Options EXTENSION CABLE WITH CONNECTORS FOR G-Series and R-Series (SSI OUTPUT) Sensors with MS (MS0), CONNECTION TYPES Extension cable and connector assemblies Description Connection Type Female Connector, Straight Exit and Black Polyurethane Jacket Cable (for higher resistance to moisture, oil and cold temperatures) (Assembly Includes MS Connector with adapter and boot, No.: and Cable, part no.: ) MF Extension Cables GP/GH Ordering information - extension cable with connectors for G-Series Retrofits and R-Series Sensors (ssi output) with The (ms0) connection type M F P SENSOR CONNECTION TYPES = D 1-2 MF = Female connector, straight exit with adapter and boot (part no ), and black polyurethane jacket cable (part no ) CABLE LENGTHS = 3-5 For standard length cables up to 100 ft. 005 = 5 ft. 015 = 15 ft. 025 = 25 ft. 050 = 50 ft. 100 = 100 ft. For custom length cables over 100 ft. = Cable length (maximum cable length is dependent on baud rate). P0 CABLE TERMINATION = P = Pigtail cable without connector 14

16 Extension Cables Industrial Ethernet Connector and Bus Cable Assembly Options For Industrial Ethernet Sensors BUS CABLE WITH CONNECTORS for R-Series Ethernet Sensor Models With (D56) connection types Bus Cable Connector and Dimensions (Drawing dimensions are for reference only) Bus cable connector option Description / Specifications Industrial Ethernet cable (Cat 5e Es) D-Coded Connector type: Two Male, 4-pin (M12) Cable jacket: PUR cable jacket (green Installation: Field installable Sensor Model RF, RD4 EtherCAT EtherNet/IP Cable Length 5 m Ethernet cable 47 mm (1.85 in.) mm (0.63 in.) dia. 2 - Male, (M12) 4-pin connectors 47 mm (1.85 in.) Ethernet cable 55 mm (2.17 in.) Industrial Ethernet cable (Cat 5e Es) D-Coded Connector type: One RJ45 connector and one male, 4-pin (M12) Cable jacket: PUR cable jacket (green) Installation: Cables using the RJ45 connector provide convenient sensor connection to a PC for setup and programming but are not recommended for factory floor installations. RF, RD4 EtherCAT EtherNet/IP 5 m M12 x 1 16 mm (0.63 in.) dia. Male, (M12) 4-pin connector RJ45 Connector Power Cable Connector and Dimensions (Drawing dimensions are for reference only) Power cable, Female 4-pin (M8) and cable with pigtail termination RF, RD4 Cable Length 10 mm (0.39 in.) dia. M8 x mm (1.28 in.) Input: 24 Vdc Wire gage: 4x0.25 mm 2 shielded Cable jacket: PUR EtherCAT EtherNet/IP 5 m 10 m 15 m

17 M12 Cord sets and (M16) adapter cable options (Photo and drawing dimensions are for reference only) Cord set and dimensions Description Connector and Bus Cable Assembly Options M12 Cord Sets and Adapter Cable Options M12 Cord set, female connector, Straight exit 5-Pin (M12) mates with standard male (D34) integral connector Ingress protection: IP67 Cable: 5 m, shielded, pigtail end Sensor Model EP EL ER Extension Cables M12 Cord Sets (Image not available) 15 mm (0.59 in.) dia. M12 x mm (0.35 in.) dia mm (0.46 in.) dia mm (1.04 in.) 12 mm (0.47 in.) 31.5 mm (1.24 in.) M12 Cord set, female connector 90 exit 5-Pin (M12) mates with standard male (D34) integral connector Ingress protection: IP67 Cable: 5 m, shielded, pigtail end EP EL ER M12 Cord set, female connector, straight exit 8-Pin (M12) mates with standard male (D84) integral connector Ingress protection: IP67 Cable: 5 m, shielded, pigtail end EP EL ER Start/Stop (Image not available) 15 mm (0.59 in.) dia. M12 x mm (0.35 in.) dia mm (0.46 in.) dia mm (1.04 in.) 12 mm (0.47 in.) 31.5 mm (1.24 in.) M12 Cord set, Female, Connector 90 Exit 8-Pin (M12) mates with standard male (D84) integral connector Ingress protection: IP67 Cable: 5 m, shielded, pigtail end EP EL ER Start/Stop

18 Adapter Cable Retrofit Options Temposonics I and II, L-Series Sensor Cable Retrofits when replacing Temposonics II and L-Series Model LH sensors with integral RB connectors Adapter Cable Description and Specifications Sensor Replacement Cable Length 1 ft. 5 ft. Female, straight exit D6 to male RB cable connections Standard cable with PVC jacket, part no.: Adapter Cable Retrofit Options mm (12 in.) Female, 6-pin D6 connector part no.: Female, straight exit D6 to male RB cable connections Male, 10-pin (M12) RB connector part no.: Digital-pulse or Neuter Standard cable with PVC jacket, part no.: mm (60 in.) Female, 6-pin D6 connector part no.: Male, 10-pin (M12) RB connector part no.: Digital-pulse and Neuter Cable Retrofits when replacing Temposonics II sensors with integral RC connectors Adapter Cable Description and Specifications Female, straight exit D6 to male RC cable connections Sensor Replacement Cable Length 1 ft. 5 ft Standard cable with PVC jacket, part no.: mm (12 in.) Female, 6-pin D6 connector part no.: Male, 10-pin RC connector Digital-pulse and Neuter Male RC to female RB cable connections mm (6 in) Cable, 24 AWG Adapter RC to RB 6 in RC connector, female RB in-line connector, male 17

19 Adapter Cable Retrofit Options Temposonics I and II, L-Series Sensors Cable Retrofits when replacing Model LH sensors with in-line 10-pin ms connectors Adapter Cable Description and Specifications Female, straight exit D6 to male MS cable connections Sensor Replacement Cable Length 1 ft. 5 ft Black polyurethane jacket part no.: mm (12 in.) Female, 6-pin D6 connector part no.: Male, 10-pin (MS0) MS connector part no.: Digital-pulse and Neuter Adapter Cable Retrofit Options Black polyurethane jacket part no.: mm (60 in.) Female, 6-pin D6 connector part no.: Male, 10-pin (MS0) MS connector part no.: Digital-pulse or Neuter Cable Retrofits when replacing Temposonics II and L-Series Model LH sensors with in-line 10-pin MS connectors wired for r1, r2 or r3 connection types Adapter Cable Description and Specifications Female, straight exit D6 to MS (R1, R2 or 10-pin male) cable connections Sensor Replacement Cable Length 1 ft. 5 ft. Black polyurethane jacket part no.: mm (12 in.) 10-pin R3 Connection using Digital-pulse Female, 6-pin D6 connector part no.: Male, 10-pin (MS0) MS connector part no.: Black polyurethane jacket part no.: mm (60 in.) 10-pin R3 Connection using Digital-pulse Female, 6-pin D6 connector part no.: Male, 10-pin (MS0) MS connector part no.:

20 Adapter Cables, Retrofit Options Cable Retrofits when replacing Temposonics II and L-Series Model LH sensors with in-line 10-pin MS connectors wired for r1, r2 or r3 connection types Adapter Cable Retrofit Options Adapter Cable Description and Specifications 1524 mm (60 in.) Female, 6-pin D6 connector part no.: Black polyurethane jacket part no.: Female, 6-pin (R1/R2/R3) MS connector part no.: Sensor Replacement R1 Connection using with Positive interrogation R2 Connection for with negative interrogation Cable Length 1 ft. 5 ft Cable Retrofits when replacing R-Series and L-Series sensor models LH and lp with integral rg connectors Cable Length Sensor Adapter Cable Description and Specifications Replacement 1 ft. 5 ft. Female, straight exit D6 to male RG cable connections mm (12 in) / 1524 mm (60 in) Female, D6 connector part no.: Female, straight exit D7 to male RG cable connections Standard cable with PVC jacket, part no.: mm (12 in) / 1524 mm (60 in) Standard cable with PVC jacket, part no.: Male, 7-pin RG Integral connector part no.: RH/RP and Digital-pulse RH/RP and Digital-pulse RH/RP SSI D7 connector, female RG Integral connector, male RH/RP SSI Cable Retrofits when replacing Model LP sensors with integral C-style or in-line H or J style connectors Cable Length Sensor Adapter Cable Description and Specifications Replacement 1 ft. 7 ft. Number Female, straight exit D6 to male AMP cable connections Digital-pulse mm (12 in.) / mm (84 in.) Female, 6-pin D6 connector part no.: Standard cable with PVC jacket, part no.: Male, 8-pin AMP connector Digital-pulse Reverse-acting

21 Adapter Cables, Retrofit Options Cable Retrofits when replacing Model LP sensors with integral C-style or in-line H or J style connectors Adapter Cable Description and Specifications 5-pin Female (M12) to 8-pin male AMP cable connections 2134 mm (7 ft.) Sensor Replacement EP/ER Cable Length 1 ft. 7 ft. Number pin Female (M12) to 8-pin male AMP cable connections 2134 mm (7 ft.) Cable Retrofits When Replacing E-Series with integral 6-pin (D60) connectors Adapter Cable Description and Specifications 5-pin female (M12) to 6-pin male D60 cable connections EP/ER Start/Stop Sensor Replacement Cable Length 300 mm Adapter Cable Retrofit Options 300 mm E-Series M pin female (M12) to 6-pin male D60 cable connections 300 mm E-Series M Cable Retrofit When replacing l-series sensors with reverse-acting output Adapter Cable Description and Specifications Female, straight exit D6 to male D6 cable connections Sensor Replacement Cable Length Reverse-acting 1 ft

22 R-Series Sensor Connectors, Industrial Ethernet and E-Series Cable Connector Options 4-pin style CABLE connector for R-Series industrial Ethernet Sensor connections Cable Connector and Dimensions Description / Specifications Sensor Model Reference Female, straight exit cable connections 52 mm (2.05 in.) M12x1 Ø19.5 mm (0.77 in.) Bus Cable Connector, Male Style: 4-pin (M12) Termination: D-coded with insulation displacement technology Installation: Field installable EtherCAT EtherNet/IP SW13/ width across flats 13 SW17/ width across flats 17 Connector end cap (Unused connectors should be covered by this protective cap) EtherCAT EtherNet/IP Connectors Mating cable connector options for (d34) connector types (Photo and drawing dimensions are for reference only) Sensor Model Connector and dimensions Description Reference 20 mm (0.8 in.) dia. 20 mm (0.8 in.) dia. 35 mm (1.4 in.) 52 mm (2.0 in.) 40 mm (1.6 in.) Female cable connector, straight exit (Field installable) 5-Pin (D34) Mates with standard male (M12) integral connector Termination: Screw terminals Cable gland: PG9 for 6-8 mm dia. cable Ingress protection: IP67 Female cable connector, 90 exit (Field installable) 5-Pin (D34) Mates with standard male (M12) integral connector Termination: Screw terminals Cable gland: PG9 for 6-8 mm dia. cable Ingress protection: IP67 EP/ER//EL EP/ER//EL Mating cable connector options for (d84) connector types (Photo and drawing dimensions are for reference only) Connector and dimensions Description Sensor Model Reference 20 mm (0.8 in.) dia. 52 mm (2.0 in.) Female cable connector, straight exit (Field installable) 8-Pin (D84) Mates with standard male (M12) integral connector Termination: Screw terminals Cable gland: PG9 for 6-8 mm dia. cable Ingress protection: IP67 EP/ER//EL Start/Stop mm (0.8 in.) dia. 35 mm (1.4 in.) 40 mm (1.6 in.) Female cable connector, 90 exit (Field installable) 8-Pin (D84) Mates with standard male (M12) integral connector Termination: Screw terminals Cable gland: PG9 for 6-8 mm dia. cable Ingress protection: IP67 EP/ER//EL: Start/Stop

23 R-Series Sensor Connectors For DeviceNet (D51) and Profibus (D53) Connection Types 5-pin style connector Options for R-Series DeviceNet Sensors with (D51) connection types Connector and Dimensions (Drawing dimensions are for reference only) Description and Specifications Sensor Model Reference Number 20 mm (0.8 in.) dia. 55 mm (2.2 in.) Cable connector, female, straight exit Style: 5-pin (D51) Installation: Field installable DeviceNet mm (1.5 in) 41 mm (1.6 in.) Cable connector, female,90 exit Style: 5-pin (D51) Field installable DeviceNet PIN CABLE CONNECTOR OPTIONS FOR R-SERIES PROFIBUS SENSORS WITH (D53) CONNECTION TYPES Connector and Dimensions (Drawing dimensions are for reference only) 12 mm (0.58 in.) dia. 40 mm (1.58 in.) Description and Specifications Cable connector, female, straight exit Style: 4-pin (M8) Input Power: 24 Vdc Installation: Field installable, (D53) connection types Sensor Model Reference Profibus Number Connectors 12 mm (0.47 in) 28 mm (1.10 in.) 12.5 mm (0.49 in.) Cable connector, female, 90 exit Style: 4-pin (M8) Input voltage: 24 Vdc Installation: Field installable, (D53) connection types Profibus mm (1.50 in.) 54 mm (2.12 in.) Cable connector, female, 90 exit Style: 5-pin (M12) Termination: Screw Installation: Field installable, (D53) connection types Profibus

24 R-Series Sensor Connectors For Profibus (D53) Connection Types 5-PIN CABLE CONNECTOR OPTIONS FOR R-SERIES PROFIBUS SENSORS WITH (D53) CONNECTION TYPES Connector and Dimensions (Drawing dimensions are for reference only) Description and Specifications Sensor Model Reference 40 mm (1.57 in.) 54 mm (1.12 in.) Cable connector, male, 90 exit Style: 5-pin (M12) Termination: Screw Installation: Field installable, (D53) connection types Profibus Connectors 20 mm (0.77 in.) 20 mm (0.77 in.) 62 mm (2.44 in.) 57 mm (2.24 in.) Cable connector, male, straight exit Style: 5-pin (M12) Termination: Screw Installation: Field installable, (D53) connection types Cable connector, female, straight exit Style: 5-pin (M12) Termination: Screw Installation: Field installable, (D53) connection types Profibus Profibus

25 R-Series Sensor Connectors For Profibus (D53) Connection Types 5-PIN CABLE CONNECTOR OPTIONS FOR R-SERIES PROFIBUS SENSORS WITH (D53) CONNECTION TYPES Connector and Dimensions (Drawing dimensions are for reference only) Description and Specifications Sensor Model Reference Number 70 mm (2.75 in.) 40 mm (1.58 in.) 19 mm (0.74 in.) dia. 9 mm (0.36 in.) 29 mm (1.15 in.) 41 mm (1.6 in.) 5-pin Profibus (M12) T connector Style: 5-pin (M12) Installation: Field installable, (D53) connection types Profibus mm (0.64 in.) 43 mm (1.69 in.) 22 mm (0.87 in) 14 mm (0.55 in.) Profibus Bus Terminator, male, straight exit Style: 5-pin (M12) Installation: Field installable, (D53) connection types Profibus pin DIN (D60) STYLE Cable connector Options Connector and Dimensions (Drawing dimensions are for reference only) 18 mm (0.7 in.) dia. 48 mm (1.9 in.) Description / Specifications Profibus bus terminator for male cable connector type Style: (STA09131H06) Installation: Field installable, Mates with standard male connector Sensor Model Reference Profibus Connectors 24

26 Connectors for Sensors with (D63/D60) Connection Types 6-pin DIN (D60) STYLE Cable connector Options Connector and Dimensions (Drawing dimensions are for reference only) Description and Specifications Sensor Model Reference 18 mm (0.7 in.) 54 mm (2.1 in.) Cable connector, female, straight exit Style: 6-pin DIN (D6) Cable clamp: PG9 Installation: Field installable (D63) connection types. Cable dia. 8 mm max. Profibus mm (0.7 in.) dia. 58 mm (2.28 in.) Cable connector, male, straight exit Style: 6-pin DIN (D6) Cable clamp: PG9 Installation: Field installable (D63) connection type Cable dia. 8 mm max. Profibus Connectors 38 mm (1.5 in.) 54 mm (2.13 in.) 19.5 mm (0.77 in.) dia. Cable connector, male, 90 exit Style: 6-pin DIN (D6) Cable clamp: PG9 Installation: Field installable (D63) connection types. Cable dia. 8 mm max mm (0.7 in.) dia. 18 mm (0.7 in.) dia. 54 mm (2.1 in.) 37 mm (1.5 in) 54 mm (2.1 in.) Cable connector, female, straight exit Style: 6-pin DIN (D6) Cable clamp: PG7 Installation: Field installable, Mates with standard male (D60) integral connector Cable connector, female,90 exit Style: 6-pin DIN (D6) Cable clamp: PG7 Installation: Field installable, Mates with standard male (D60) integral connector GP/GH GP/GH mm (0.7 in.) dia. 54 mm (2.1 in.) Cable connector, male, straight exit Style: 6-pin DIN (D6) Cable clamp: PG7 Installation: Field installable GP/GH

27 Connectors For Sensors with (D70) Connection Types 7-pin style CABLE connector Options for R-Series Sensors WITH (D70) connection types Cable Connector and Dimensions Description and Specifications Sensor Model Reference 18 mm (0.7 in.) dia. 54 mm (2.1 in.) Cable connector, female, straight exit Style: 7-pin (D7) Cable clamp: PG9 Installation: Field installable for (D70) connection types. Cable dia. 8 mm max. SSI mm (0.7 in.) dia. Male cable connector, straight, for cable Male diameter cable connector, 4-6 mm, straight, termination: for cable diameter solder or 4-6 crimp, mm, contact termination: plating: solder silver or gold. crimp, contact plating: silver or gold. 57 (2.244) 57 (2.244) SW 16 SW 16 PG PG mm (2.1 in.) Cable connector, female, straight exit Style: 7-pin (D7) Cable clamp: PG7 Installation: Field installable (D70) connection types. Cable dia. 6 mm max (DIA.709) (DIA.709) Cable connector, male, straight exit Style: 7-pin (D7) Cable clamp: PG7 Installation: Field installable for (D70) connection types. Cable dia. 6 mm max. SSI SSI Connectors Male Male cable cable connector, straight, for cable for cable diameter diameter mm, mm, termination: termination: solder solder or or crimp, crimp, contact contact plating: plating: silver silver or or gold. gold. SW 16 SW 16 PG 9 PG 9 58 (2.28) (DIA.709) (DIA.709) Cable connector, male, straight exit Style: 7-pin (D7) Cable clamp: PG9 Installation: Field installable (D70) connection types. Cable dia. 8 mm max. SSI

28 Connector Retrofit Options R-Series, G-Series and L-Series Sensors CABLE connector Options for R-Series G-Series and L-Series Legacy Sensor MODELS Cable Connector and Dimensions Description and Specifications Sensor Model Reference 18 mm (0.7 in.) dia. 54 mm (2.1 in.) Cable connector, female, straight exit Style: (D8) Cable clamp: PG7 Installation: Field installable for (D80) connection types. L-Series mm (1.1 in.) Key Screw (2X) 64 mm (2.5 in.) Cable connector, male, RB straight exit Style: 10-pin Cable clamp: PG7 Installation: Field installable GP/GH Gray Pink Yellow White Red Green 58 mm (2.28 in.) 19 mm (0.75 in.) Cable connector, female, RG straight exit Style: RG Cable clamp: PG7 Installation: Field installable L-Series Legacy Connectors 27 mm (1.1 in.) Key Screw (2X) Cable connector, female, RB/RC straight exit Style: RB/RC retrofit Cable clamp: PG7 Installation: Field installable GP/GH mm (2.8 in.) 27

29 Ordering Information Pressure Pipe H H SENSOR Models RH and GH = H H 1-2 T S M Pressure Pipe and Flange Styles = 3 = US customary threads, raised-faced flange and pressure pipe, standard = US customary threads, flat-faced flange and pressure pipe, standard = Metric threads, flat-faced flange and pressure pipe, standard STROKE LENGTH = 4-8 M = Millimeters (Encode in 5 mm increments). U = Inches and tenths (Encode in 0.1 in. Increments) Stroke Length Notes: 1. R-Series RH stroke length = 25 mm (1 in.) to 7620 mm (300 in.) 2. G-Series GH stroke length = 50 mm (2 in.) to 7620 mm (300 in.) Pressure Pipe 28

30 Installation Hardware Ordering Information Mechanical-End Connector selections Cable Connector 22 and mmdimensions (0.87 in.) 14 mm (0.55 in.) Rotation: 18 Allowable Ball-jointed arm part no.: mm (0.35 in.) M5 Threads Joint-Rod Sleeve no.: M5 inside threads Description and Specifications Joint-rod sleeve Sensor Model Reference RP/GP EP/EL mm (0.55 in.) 22 mm (0.87 in.) Rotation: 18 Allowable Ball-jointed arm part no.: mm (0.35 in.) M5 Threads Joint-Rod Sleeve no.: Ball-jointed arm M5 inside threads RP/GP EP/EL M5 x 0.8 Lock Washer UNF - 2A 8 mm (0.31 in.) 13 mm (0.5 in.) 9 mm (0.35 in.) 13 mm (0.5 in.) Threaded adapter Female M5 to male RP/GP EP/EL mm (1.4 in.) 21 mm (0.8 in.) mm (0.6 in.) in.) 6 mm mm (0.24 in.) dia. (0.24 in.) dia. 27 mm 27 mm (1.1 in.) (1.1 in.) 9.5 mm (0.4 in.) 9.5 mm (0.4 in.) 1/4 1/ UNF UNF Rod end US customary measurement Optional, male 1/4-28 threads ER mm (0.3 in.) 7.2 mm (0.3 in.) 36 mm (1.4 in.) 36 mm (1.4 in.) 21 mm 15 mm ( mm in.) ( mm in.) (0.8 in.) (0.6 in.) Installation Hardware 6 mm (0.24 in.) 6 mm dia. (0.24 in.) dia. 7.2 mm (0.3 in.) 7.2 mm (0.3 in.) 27 mm ( mm in.) (1.1 in.) 9.5 mm (0.4 in.) 9.5 mm (0.4 in.) 53 mm (2.1 in.) M6 x 1 M6 x 1 1/4 in. Jam nut Threaded rod Mounting hardware: (1/4-28 UNF) 1/4 in. Hex nuts (2 ea.) 14 mm (0.56 in.) O.D. Washer Rod end Metric measurement Optional, male M6 threads Stud end Optional mounting hardware kit Hex nuts (2 pcs.), jam nut and washer ER ER

31 Optional Extension Rods Ordering Information Optional extension rod quick reference chart Sensor models with captive-sliding magnet RP GP EP Extension rod length Optional extension rod example 60.3 mm (2.375 in.) mm (3.375 in.) mm (4.375 in.) mm (6.375 in.) mm (7.375 in.) mm (8.375 in.) mm (.60 in.) mm (9.375 in.) (Both ends) mm ( in.) mm ( in.) mm ( in.) mm ( in.) mm ( in.) mm ( in.) mm ( in.) mm ( in.) mm ( in.) mm ( in.) mm ( in.) mm ( in.) mm ( in.) mm (.375 in.) M5-0.8 thread bore (Both ends) Installation Hardware 30

32 Installation Hardware Ordering Information Optional installation Hardware Hardware and Dimensions Description and Specifications Sensor Model Reference Profibus filter box Dimensions: 80 mm (3.5 in.) X 75 mm (2.95 in.) 58 mm (2.28 in.) Application: EMC conformal feeding of 24 Vdc supply voltage into the Profibus-DP hybrid cable Profibus mm ± 0.2 mm (0.60 in. ± 0.01 in.) I.D. 2 mm ± 0.08 mm (0.09 in. ± in.) O-Ring Material: Fluoroelastomer 75 ± 5 durometer Dimensions: Metric flange with M18 X 1.5 threads Application: Use with style M housings GH/RH/ mm Hex socket 60 mm (2.35 in.) 8-32 UNC - 2A Electronics housing screw Type: 8-32 UNC - 2A Application: -Used to install sensor cartridge (RHB or GHB) into old LH or old RH pressure pipe/ flange GHB/RHB Hex-jam nut Type: 3/4-16 UNF Material: Stainless steel with nylon insert Application: T and S style housings GH/RH/ Hex-jam nut Type: M18 X 1.5 threads Material: Stainless steel Application: Use for M style housing GH/RH/ Installation Hardware 31

33 Installation Hardware Ordering Information Optional installation Hardware Hardware and Dimensions Description and Specifications Sensor Model Reference 8 mm (0.31 in.) 4 mm (0.16 in.) 27 mm (1.06 in.) O.D. 10 mm (0.4 in.) I.D. 5 mm (0.2 in.) 8-32 threads 9 mm (0.34 in.) Collar Material: 304 Stainless steel Application: Pressure housing and float GH/RH / mm ± 0.23 mm (0.644 in. ± in.) I.D. 2 mm ± 0.08 mm (0.087 in. ± in.) O-Ring Material: Fluoroelastomer 75 ± 5 durometer Dimensions: Std. flange with 3/4-16 UNF threads Application: T and S style housings GH/RH/ X 7/8 Stainless steel Magnet mounting screws Type: 6-32 X 7/8 Material: Stainless steel Application: Standard ring magnet mounting (part no,: ) 4 required or open-ring magnet mounting (part no.: ) 2 required RH/RP /EP/EL Sensor rod 10 mm dia. 60 mm 16 mm 16 mm 16 mm 20 mm 12 mm 3.2 mm dia. M3 fastening screws (6X) 3.2 mm Fixing clip Material: Brass, non magnetic Application: Used to secure sensor rod when using open-ring magnet RH/GH/ Installation Hardware 32

34 Field Programming Accessories Field Programming Programming tools Programming selections Description and Specifications R-Series handheld Programmer Application: Adjusting setpoints 1 and 2 for R-Series output sensor models with single magnets Sensor Model Reference R-Series Cabinet Programmer Application: Adjusting setpoints 1 and 2 for R-Series output sensor models with single magnets and features snap-in mounting on standard 35 mm DIN rail. This programmer can be permanently mounted in a control cabinet and includes a program/run switch R-Series Programming Kit Kit includes: Interface converter box, power supply, setup software and cabling. Application: Programming software for R-Series output sensor models R-Series SSI Programming Kit Kit includes: Interface converter box, power supply, setup software and cabling. Application: Programming software for R-Series SSI output sensor models SSI R-Series Profibus Node Address Programmer kit Application: Node address Programming for R-Series Profibus output sensor models Profibus

35 Field Programming Accessories Programming tools Programming selections Description and Specifications R-Series CANbus Field Address Programmer Application: Field address Programming for R-Series CANopen output sensor models Sensor Model Reference CANopen D62 Field Programming G-Series Hand-held Programmer Application: Programming for G-Series output sensor models GP/GH G-Series PC Programming Kit Kit includes: Interface converter box, power supply, setup software and cabling. Application: Programming software for G-Series output sensor models GP/GH G-Series Digital-pulse PC Programming Kit Kit includes: Interface converter box, power supply, setup software and cabling. Application: Programming software for G-Series Digital-pulse output sensor models GP/GH Digital-Pulse (PWM) (Start/Stop) Profibus master simulator. Application: Function and diagnostic data verification and to perform slave address adjustments for R-Series Profibus output sensor models Profibus

36 Document Number: , Revision D, 09/11, 10/11 MTS and Temposonics are registered trademarks of MTS Systems Corporation. All other trademarks are the property of their respective owners. Printed in USA. Copyright 2011 MTS Systems Corporation. All Rights Reserved in all media. SENSORS MTS Systems Corporation Sensors Division 3001 Sheldon Drive Cary, North Carolina 27513, USA Tel.: Fax: MTS Sensor Technologie GmbH & Co. KG Auf dem Schüffel 9 D Lüdenscheid, Germany Tel.: Fax: [email protected] Technology Corporation 737 Aihara-cho, Machida-shi Tokyo , Japan Tel.: Fax: [email protected]